CA1050093A - Sealed thermostatic heater employing a heater and ptc thermistor - Google Patents

Sealed thermostatic heater employing a heater and ptc thermistor

Info

Publication number
CA1050093A
CA1050093A CA240,007A CA240007A CA1050093A CA 1050093 A CA1050093 A CA 1050093A CA 240007 A CA240007 A CA 240007A CA 1050093 A CA1050093 A CA 1050093A
Authority
CA
Canada
Prior art keywords
heater
ptc thermistor
ceramic
sealed
radiators
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA240,007A
Other languages
French (fr)
Inventor
Mamoru Miyamoto
Kazuo Ishikawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP14108374U external-priority patent/JPS5438610Y2/ja
Priority claimed from JP962475U external-priority patent/JPS5191342U/ja
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Application granted granted Critical
Publication of CA1050093A publication Critical patent/CA1050093A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/02Soldering irons; Bits
    • B23K3/03Soldering irons; Bits electrically heated
    • B23K3/033Soldering irons; Bits electrically heated comprising means for controlling or selecting the temperature or power
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45DHAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D1/00Curling-tongs, i.e. tongs for use when hot; Curling-irons, i.e. irons for use when hot; Accessories therefor
    • A45D1/28Curling-tongs, i.e. tongs for use when hot; Curling-irons, i.e. irons for use when hot; Accessories therefor with means for controlling or indicating the temperature
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/141Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45DHAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D1/00Curling-tongs, i.e. tongs for use when hot; Curling-irons, i.e. irons for use when hot; Accessories therefor
    • A45D2001/004Curling-tongs, i.e. tongs for use when hot; Curling-irons, i.e. irons for use when hot; Accessories therefor with a ceramic component, e.g. heater, styling surface
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/02Heaters using heating elements having a positive temperature coefficient

Abstract

ABSTRACT OF THE DISCLOSURE

A sealed thermostatic heater for use in a hair curling iron or the like comprising a ceramic tube having at least one PTC
thermistor and at least two metallic radiators housed therein, said PTC thermistor being held by and between said radiators, said ceramic tube being sealed in a metal tube, and a heater in said metal tube electrically connected in series with said PTC thermistor.
The heater has a short temperature rise characteristic and has a small temperature difference between different points on the outer peripheral surface of the heater.

Description

~051~093 The present invention relates to a sealed thermostatic hèater which utilizes a resistance-temperature characteristic of a PTC (positive temperature coefficient) thermistor, and more particularly to such a sealed thermostatic heater suitable for use in a hair curling iron.
It is a first object of the present invention to provide a novel sealed thermostatic heater having a temperature rise char-acteristic which requires short time to reach a constant temperature after power on.
It is a second object of the present invention to provide a novel sealed thermostatic heater which has a small temperature difference among points on an outer peripheral surface of the heater.
Accordingly, the present invention provides a sealed thermostatic heater comprising a ceramic tube having at least one PTC thermistor and at least two metallic radiators housed therein, said PTC thermistor being held by and between said radiators, said ceramic tube being sealed in a metal tube, and a heater in said metal tube electrically connected in series with said PTC ther-mistor.
The invention will now be described in more detail byway of example only with reference to the accompanying drawings, in which:
Fig. 1 is a sectional view of a sealed thermostatic heater in accordance with one embodiment of the present invention.
Fig. 2 is a fragmentary sectional view of a cylindrical heater to be used in the above thermostatic heater.
Fig. 3 is a circuit diagram of the thermostatic heater.
Fig. 4 shows a temperature rise characteristic ~a~ 1 ~05a~D93 1 curve at a point X of the thermostatic heater.
Fig. 5 shows an operational characteristic curve of the thermostatic heater.
Fig. 6 is a sectional view of a sealed thermostatic heater in accordance with other embodiment of the present invention.
Fig. 7 is an electrical circuit diagram thereof.
Fig. 8 shows a resistance-temperature curve of the thermostatic heater of Fig. 6.
Fig. 9 shows a surface temperature distribution of the thermostatic heater of Fig. 6.
Fig. 10 shows a voltage characteristic of the thermostatic heater of Fig. 6.
Referring to Fig. 1, a cylindrical ceramic tube 1 as shown in Fig. 2 has a cylindrical heater 2 comprising a wire-wound heater or coated heater mounted on an outer peripheral surface of the ceramic tube 1. Terminal plates 3, 3' are attached to opposite ends of the cylindrical ceramic tube 1, one of the terminal plates, 3', being formed in a ring shape. Cylindrical, metallic radiators 4, 4' and a PTC thermistor 5 are housed in a hole formed in the ceramic tube 1 such that the PTC thermistor 5 is held by the metallic radiators 4, 4' therebetween.
A metal tube 6 having one end closed, a tubular insulator 7 housed in the tube 6~ an insulating circular plate 8, an insulating plate 9 having a reduced section which is adapted to be inserted into the ceramic tube 1 and bores through which lead wires i~50093 l extend~ and a resilient metal terminal lO are provided, the metallic radiators 4, 4' and the PTC thermistor 5 being urged toward each other by the resilient force of the metal terminal lO. A lead wire ll is connected to the metal terminal lO and a lead wire 12 is connected to the terminal plate 3', the lead wires ll and 12 being connected to a power supply (not shown).
As insulative sealing material 13 closes an opening of the metal tube 6. Fig. 3 shows an electrical circuit of the above sealed thermostatic heater in which the heater 2 and the PTC thermistor 5 are connected in series.
While one thermistor 5 is housed in the ceramic tube 1 in the above embodiment, a plurality of PTC thermistors may be housed in the ceramic tube l and a plurality of PTC thermistors may be connected in parallel as shown in Fig. 3.
Figs. 4 and 5 show an operation character-istic of the thermostatic heater of the present invention. Upon power on, the resistance of the PTC
thermistor is so low that most of the power supply voltage E is applied to the cylindrical heater 2.
As a result, the heater 2 operates at a point Al in Fig. 5 so that the heater 2 generates heat and the surface temperature of the tube 6 rapidly rises.
Thereafter, when the PTC thermistor 5 reaches a predetermined temperature, the resistance thereof-suddenly increases, attenuating the current to stabilize itself at a fixed temperature. That is, it stabilizes at a point A2 in Fig. 5. In Fig. 5, 1~50093 1 a curve al shows an initial current-voltage character-istic curve of the PTC thermistor 5, a curve a2 shows a stabilized current-voltage characteristic curve of the PTC thermistor 5, and a curve b shows a load curve of the cylindrical heater 2.
- With the sealed thermostatic heater of the above construction in accordance with the present invention, the following advantages are presented.
(1) The surface temperature rise rate is very fast. For example, for a cylindrical heater (outer diameter 16 mm, length 60 mm) having a resistance of 250 Q and a PTC thermistor (outer diamet;er 10 mm, thickress 4 mm) having a resistance of 15 Q at 25C
and a Curie point of 230C at which the resistance thereof suddenly increases, the temperature at the point X (see Fig. 1) reached 200C one and a half minutes after the power on with an applied voltage of A.C. 100 V~ and showed a maximum temperature of 260C
in 2.6 minutes, and thereafter the temperature fell and stabilized at 192C after 4 minutes. The initial current was 330 mA and the stabilized current was - 1~3 mA~ as seen from the above experimental result, the temperature rise characteristic on the outer peripheral surface of the thermostatic heater has been remarkably improved.
(2) - The unevenness in the surface temperature is small. Since the PTC thermistor self-heats and the heat generated thereby is effectively transmitted to the opposite ends of the heater, the unevenness in the temperature is very small. Furthermore, even if ~OS0~93 1 the PTC thermistor is small, an allowable power dis-sipation may be large because of high heat dissipation effect.
(3) High reliability. Since the PTC thermistor is used rather than a blmetal strip switch~ the contactless temperature control is attained without using any movable parts. Therefore the reliability is very high. The stability of the connection against heat expansion and contraction is fully insured because it is compressively held by the resilient metal terminal.
(4) Cheap to manufacture. Since the PTC
thermistor may be of circular plate type which is easy to make and may be of small size, the heater can be manufactured cheaply.
Figs. 6 and 7 show another embodiment of the present invention. In Fig. 6 a cylindrical, hollow ceramic case 101 can be divided into two parts.
Housed in the ceramic case 101 are resilient terminal plates 103, cylindrical metallic radiators 104, circular PTC thermistors 105, and circular ceramic heaters 102, in this order, and the metallic radiator 104, the PTC thermistor 105, the metallic radiator 104, the ceramic heater 102 and the metallic radiator 104 are held by and between the terminal plates 103.
Lead wires 111, 112 are connected to the terminal plates 103, and the ceramic case 101 which houses the terminal plates 103, the metallic radiators 104, the PTC thermistors 105, the tubular insulator 107 and the ceramic heaters 102 is housed in a metal 1 tube 106 as shown in Fig. 6. A sealing material 113 is provided.
Fig. 7 shows an electrical circuit of the sealed thermostatic heater shown in Fig. 6 in which two sets of series combination of the PTC thermistor 105 and the ceramic heater 102 are connected in parallel. The series combination of the PTC thermistor 105 and the ceramic heater 102 may be one, or a plurality of such combinations may be connected in parallel. As shown in a resistance-temperature characteristic of Fig. 8, the ceramic heater 102 has a higher initial resistance than the PTC thermistor 105 so that upon power on the heat is generated primarily by the ceramic heater 102. When the PTC
thermistor 105 reaches a predetermined temperature the resistance thereof suddenly increases, attenuating the current to thereby maintain the temperature at a constant value. Further, in its construction, since the metallic radiators 104 are arranged in the ceramic case 101 such that they make contact with the electrode surfaces of the ceramic heaters 102 and the PTC
thermistors 105, the entire surface of the metal tube 106 may readily posses uniform temperature distribution, as shown in Fig. 9.
According to the sealed thermostatic heater of the present invention thus constructed, the following advantages are presented;
(1) Since the cylindrical metallic radiators are arranged to make contact with the electrodes of the circular ceramic heaters, the temperature rise rate of the metallic tube surface is very fast.

105(~093 1 Although the heating surface of the ceramic heater per se is very small, since the metallic radiators are in contact with the electrode surfaces, the heat of the ceramic heater is transmitted to a wide area in a short time period and the heating surface to the metallic tube is large resulting in the improvement of the temperature rise characteristic.
(2) Since the heat of the ceramic heater is directly received by the PTC thermistor through the metallic radiator, the heater operates stably at the correct temperature. Under the stabilized condition, the ceramic heater and the PTC thermistor generate the heat so that a wide heating surface may be provided through the rediator.
(3) In general, the heat generated by the ceramic heater and the PTC thermistor under the stabilized condition changes depending on the uneven-ness of the characteristics of the respective elements and such unevenness results in the unevenness of the surface temperature distribution (temperature at various points) of the metal tube. By sorting the characteristics of the elements and taking the balance of the positioning of the elements by changing the width of the metallic radiator, the temperature dis-tribution can be readily unified.(4) Since the shapes of the ceramic heater and the PTC thermistor are of conventional circular type they can be very readily manufactured in small size with low cost. Because of the metallic radiator the electrical connection is also easily made and the 1 assembly thereof is simple.
~5) Since the PTC thermistor is used in the sealed thermostatic heater of the present invention, the power dissipation and the heater temperature remain substantially unchanged even if the power supply voltage changes, as seen from the voltage characteristic curve of Fig. 10.

Claims (4)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A sealed thermostatic heater comprising a ceramic tube having at least one PTC thermistor and at least two metallic radiators housed therein, said PTC thermistor being held by and between said radiators, said ceramic tube being sealed in a metal tube, and a heater in said metal tube electrically connected in series with said PTC thermistor.
2. A sealed thermostatic heater according to claim 1 wherein the heater is arranged on the outer periphery of said ceramic tube.
3. A sealed thermostatic heater according to claim 2, wherein a terminal plate fitted to one end of said ceramic tube and said heater are electrically connected in series, one said radiator, said PTC thermistor and another said radiator are inserted in that order, into said ceramic tube, said radiators and said PTC thermistor are held by and between said terminal plate and a resilient metal terminal forcibly inserted into said ceramic tube, and said heater and said PTC thermistor being connected in series through said terminal plate.
4. A sealed thermostatic heater according to claim 1, wherein said heater is a disc type ceramic heater conductively held between a pair of said metallic radiators and said PTC
thermistor is of disc type and is conductively held between another pair of said metallic radiators.
CA240,007A 1974-11-20 1975-11-19 Sealed thermostatic heater employing a heater and ptc thermistor Expired CA1050093A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP14108374U JPS5438610Y2 (en) 1974-11-20 1974-11-20
JP962475U JPS5191342U (en) 1975-01-20 1975-01-20

Publications (1)

Publication Number Publication Date
CA1050093A true CA1050093A (en) 1979-03-06

Family

ID=26344386

Family Applications (1)

Application Number Title Priority Date Filing Date
CA240,007A Expired CA1050093A (en) 1974-11-20 1975-11-19 Sealed thermostatic heater employing a heater and ptc thermistor

Country Status (6)

Country Link
US (1) US4045763A (en)
CA (1) CA1050093A (en)
DE (1) DE2551980B2 (en)
FR (1) FR2292395A1 (en)
GB (1) GB1502479A (en)
IT (1) IT1052333B (en)

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Also Published As

Publication number Publication date
GB1502479A (en) 1978-03-01
FR2292395B1 (en) 1980-08-14
US4045763A (en) 1977-08-30
DE2551980A1 (en) 1976-05-26
FR2292395A1 (en) 1976-06-18
IT1052333B (en) 1981-06-20
DE2551980B2 (en) 1980-04-17

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