CA1088355A - Optical fiber communication cable - Google Patents

Optical fiber communication cable

Info

Publication number
CA1088355A
CA1088355A CA270,445A CA270445A CA1088355A CA 1088355 A CA1088355 A CA 1088355A CA 270445 A CA270445 A CA 270445A CA 1088355 A CA1088355 A CA 1088355A
Authority
CA
Canada
Prior art keywords
core
inner jacket
cable
communication cable
jacket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA270,445A
Other languages
French (fr)
Inventor
Raymond A. Kempf
Manuel R. Santana
Morton I. Schwartz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AT&T Corp
Original Assignee
Western Electric Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Western Electric Co Inc filed Critical Western Electric Co Inc
Application granted granted Critical
Publication of CA1088355A publication Critical patent/CA1088355A/en
Expired legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/441Optical cables built up from sub-bundles
    • G02B6/4411Matrix structure
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • G02B6/4432Protective covering with fibre reinforcements

Abstract

OPTICAL COMMUNICATION CABLE

Abstract of the Disclosure An optical communication cable comprises one or more cores of light-transmitting optical fibers substantially decoupled mechanically from the rest of the cable structure. Surrounding each core is an inner jacket which forms a loose-fitting enveloping structure about the core. Surrounding the inner jacket or plurality of inner Jackets is an outer jacket which is reinforced with primary strength members to carry expected tensile loads and to thereby relieve the fibers of the core or cores as cable strength members. The core fibers are also buckled into a slackened state under no-load conditions to allow for stress-free elongation of the core fibers during tensile pulling of the cable. In one embodiment, each core comprise linear arrays of optical fibers packaged on a plurality of ribbon structures which are stacked and helically stranded for further strain-relief. The arrays are specifically configured to permit mass cable splicing.

- i -

Description

"` 1~88355 Background of the Invention This invention relates to optical fibers, and more particularly to transmission media comprising optical fibers.
Large bandwidth transmission and small size are well-recognized advantages of optical fibers as transmission media. These characteristics make optical fibers a desirable replacement for wire cables especially in congested areas where increased transmission is needed, but where additional space in cable ducts is not available.
One problem confronting the practical implementa-tion of optical fibers, especially where the optical transmitting medium is to be drawn through ducts and thereby subjected to longitudinal and transversal mechanical loads, is that optical fibers are made of very delicate material, i.e., typically fused silica or other glasses. Glass fibers, though desirable for their optical transmitting properties, have less desirable mechanical characteristics as a trans-mitting medium. While the tensile strength of glass fibers is theoretically very high, their actual tensile strength (typically 2.1 x 106 g/cm2 in kilometer lengths) is consid-erably lower and varies under field conditions. Also glass fibers are subject to static fatigue; that is, in the presence of moisture, glass will fracture under sustained stresses below the instantaneous tensile strength because of growth of surface flaws. Furthermore, glass fibers in very long lengths exhibit a low strain at break, usually less than half of one percent elongation before fracture.
These characteristics present serious problems-which must be overcome if optical fibers are to be implemented in future optical communication systems. It is likely that "

many signal channels will be allocated to each fiber in the future which means a fracture in one fiber would mean total communication loss of the channels transmitted in that fiber.
Another aspect is that even when an optical fiber does not fracture under the externally applied stresses, sufficient amplitude in a critical wavelength range may be present in random bends of the fiber axis to result in optical transmission loss. See W.B. Gardner's "Microbending Loss in Optical Fibers", The Bell System Technical Journal, Vol. 54, No. 2, February 1975, pp. 457-465 for a discussion of this phenomenon. This phenomenon can considerably degrade the transmission performance of the fibers, -especially over long distances.
Therefore, it is desirable to design an optical communication cable which renders optical fibers a practical transmitting medium. It is especially desirable that the cable be capable of withstanding the tensile forces expected during installation as well as being sufficiently small cross-sectionally to minimize the space occupied in the ducts.
While achieving the foregoing however, it is also necessary to arrange the several fibers in each core in a geometry that facilitates fast, easy, reliable, and low loss splicing of one core to another, or of one portion of one core to a mating portion of another core. -Therefore, one object of the present invention is an optical communication cable which renders optical fibers a reliable yet economically feasible transmitting medium. A
second inventive object is to minimize the chances of strain on the fibers under expected loading conditions. A third inventive object is to minimize random bending loss in the ` 1~88355 fibers. A fourth inventive object is to configure an optical communication cable in such a way as to facilitate mass splicing.
Summary of the Invention Pursuant to this invention, the foregoing objectives and others are achieved by structurally isolating light-transmitting optical fibers from the surrounding loading environment. Accordingly, in one embodiment of the present inventive optical communication cable, a plurality of light-transmitting optical fibers, forming a cable core, are contained in a loose-fitting enveloping structure so that the core fibers are substantially longitudinally decoupled from the rest of the cable structure, i.e., highly impervious to longitudinal strain due to any longitudinal tensile forces applied to the adjacent cable structure.
This structural isolation also advantageously minimizes radial impact of loads on the core fibers. Other enveloping structures for containing the core can be envisioned.
Surrounding the enveloping structure or inner jacket is an outer jacket which is reinforced with primary strength members characterized by a tensile modulus and a strain at break greater than that of the glass optical fibers. The primary strength members are tightly coupled to the outer jacket so that they will carry the expected loads.
Hence, under expected loading conditions, the externally applied tensile stresses are substantially taken up by the primary strength members and not passed on to the core fibers.
As the greatest load experienced by an optical communication cable is expected during tensile pulling of the cable into a duct, the cable is advantageously designed to withstand tensile loads greater than 9.07 x 104 g.

without breaking any light-transmitting optical fibers. The cable is particularly well suited for use with conventional pulling apparatus, one example being Kellems grips which grip the cable from the outer surface of the cable. The cable construction includes jackets of high-modulus material, which supply resistance to both the radial crushing forces of a pulling grip at the cable end and radial crushing or impact loads that may occur throughout the cable length. Advantageously, not only are the optical fibers substantially decoupled from the remaining cable structure, the fibers are as physically removed from the load-generating grips as possible.
In one embodiment, the primary strength members are ~ -tightly coupled to the outer jacket near the outer periphery of the cable to carry the externally applied loads.
The optical fibers are also advantageously buckled -into a slackened state under no-load conditions pursuant to this invention. As a result, during tensile elongation of the cable, the slack of the core fibers must be taken up before any load-bearing strain is experienced by them.
However, before the slack is taken up, the primary strength members will have taken on the load to relieve the core fibers as cable strength members. -It is a feature of this invention that the loose-tube cable structure is highly amenable to mass splicing.
Thus, in a highly advantageous embodiment, linear arrays of -optical fibers, in the form of optical fiber ribbons, are stacked and helically twisted in the core. The stacking core arrangement creates a regular x-y matrix of optical fibers which is advantageously amenable to the application of cable connectors that can result in splice joints no larger than the cable cross-section. The surrounding enveloping structure, while mechanically isolating the core fibers from externally applied loads, maintains the stacking core arrangement throughout the cable length to ease splicing operations at any cable point. Also, because no buildup of the cable's diameter need occur at the splice point, the inventive cable can be connectorized in the factory prior to cable installation. This can greatly facilitate field splicing operations in that a single cable joining operation in the field can effectively splice the entire x-y matrix of optical fibers without handling of individual fibers.
In accordance with an apsect of the invention there is provided an optical communications cable comprising light-transmitting optical fibers, an inner jacket and an outerjacket, the latter having a plurality of strength members coupled thereto, wherein the inner jacket forms a loose-fitting enveloping structure about a core of stack multiple optical fibers describing an undulating path with respect to the relatively straight inner jacket such that the core is substantially decoupled from the inner jacket, whereas the outer jacket and the inner jacket form a protective structural unit therearound.
The invention and its further objects, features and advantages will be readily discerned from a reading of the description to follow of illustrative embodiments.

E ~- 5 _ , Brief Description _ the Drawing FIG. 1 is a fragmented perspective view of an optical communication cable constructed in accordance with this invention;
FIG. 2 illustrates schematically the buckling of the core fibers under no-load conditions in sectional view; :
FIG. 3 is a perspective view showing two connectorized cable cores of FIG. 1 being joined; : -FIG. 4 is a fragmented perspective view of a further embodiment of the inventive optical communication cable;

~.
~;`

~ 1~88355 FIG. 5 shows another embodiment of the inventive optical communication cable in fragmented perspective view;
and FIG. 6 is a cross-sectional view of a further embodiment of the inventive optical communication cable.
Detailed Description of Illustrative Embodiments Depicted in FIG. 1 of the drawing is a fragmented perspective view of one embodiment of the optical communication cable 10 constructed in accordance with this invention. Forming a core 16 of cable 10 are a plurality of light-transmitting optical fibers 14 advantageously packaged in assemblies commonly known as optical fiber ribbons 30, each of which comprises a linear array of optical fibers held in a uniformly spaced, parallel relation by some suitable flexible protective structure. The planar geometry and the uniform center-to-center spacing of the fibers 14 in these ribbons advantageously facilitate gang-splicing without individual fiber handling.
Ribbons 30 are loosely arranged in a stack 11.
Advantageously, the stacked geometry creates a core cross-section in which the core optical fibers 14 are dispersed in a regular x-y matrix with a substantially uniform center-to-center spacing on both the x and y directions, which is desirable for mass splicing.
The stack 11 is helically twisted to provide strain relief when bent. In an illustrative embodiment, a 15.24-cm twisting lay has been used for a stack 11 of twelve ribbons.
Each ribbon, having a 0.36 cm x 0.03 cm cross-section, comprises twelve 0.023 cm diameter optical fibers. The twisting lay of stack 11 is selected to provide sufficient strain relief without overstressing fibers 14 through too .

~CI 88355 ,, :

much twisting.

Surrounding core 16 is an inner jacket 20 which .
forms the enveloping structure for loosely containing the fiber ribbons 30. Advantageously allowed to move about freely in inner jacket 20, ribbons 30, as well as fibers 14, are substantially decoupled from the rest of the cable structure as taught by this invention. The fit is quite loose. For a square stack 11 of ribbons 30, it is preferred that the ratio of the interior cross-sectional area of the inner jacket 20 to the cross-sectional area of ribbon stack 11 be in the range of 2.0-2.5. The ratio is chosen, on the one hand, to maximize mechanical decoupling, and on the other hand, to minimize the overall cable dimension.
Another consideration is that the inner diameter of inner jacket 20 to be selected to maintain the designed core configuration throughout the cable length for splicing.
Inner jacket 20 is advantageously made of a relatively stiff material capable of mechanically protecting core ribbons 30 against externally applied compressive and impact loads, while at the same time being sufficiently resilient to bend during reeling or installation. A high-modulus material having an elastic modulus of at least 7.03 x 106 g/cm2 is preferable to minimize the inner jacket thickness needed to provide impact protection; one such suitable material is high-density polyethylene tHDPE) with a modulus range of 7.03 x 106 _ 1.05 x 107 g/cm2. As the core cross-sectional dimension increases, an inner jacket of higher modulus is desired to minimize the inner jacket thickness and hence the resulting cross-sectional dimension of the optical communication cable.
In the illustrative embodiment, inner jacket 20 is 883S~i , ~
advantageously lined along its interior surface with a first layer 18 of thermally insulative material that protects core 16 from heat generated during the manufacture of inner jacket 20. Too much heating of core 16 may affect the fibers 14 and/or ribbons 30. Depending on the degree of heating, optical loss or fiber breakage can result. A safe maximum core temperature of 66 degrees C is preferred. In the illustrative embodiment, a longitudinally applied paper layer has been found quite suitable as an insulation.
Surrounding inner jacket 20 is an outer jacket 26 reinforced with primary strength members 24. Desirably, the primary strength members 24 are as physically removed from the light-transmitting fibers 14 as possible and as close to the actually applied tensile load as possible. Outer jacket 26, also preferably made of a high-modulus material as is inner jacket 20, is advantageously a layer of high-density polyethylene.
In accordance with this invention, primary strength members 24 are tightly coupled to outer jacket 26 so that together they act as a composite structure. To achieve the tight coupling, outer jacket 26 is advantageously formed by pressure extrusion in a process which concurrently embeds the strength members 24 substantially within outer jacket 26. Hence, if the cable 10 is loaded in tension, the strength members 24 begin to carry the load before any significant elongation of outer jacket 26 has occurred.
Primary strength members 24 are characterized by a high tensile modulus and a strain at break greater than that of the glass optical fibers. The high tensile modulus is desired to minimize the amount of material needed to provide reinforcing strength, hence reducing the size of the . . : . . :
- . ~ , -` 1088355 resulting optical communication cable 10. The greater strain at break ratio assures that the reinforcing material does not break before the glass fibers. One suitable material having the desirable characteristics is steel.
However, in the illustrative embodiment, the -primary strength members 24 are advantageously made of graphite yarns. These graphite yarns have a typical tensile modulus in the described embodiment of 1.27 x 109 g/cm2 (compared to a typical 7.03 x 108 g/cm2 for glass fibers) and a greater strain at break than glass fibers. Desirably, graphite yarns are also flexible (being of a filament structure), very light for their strength, and nonmetallic, as compared to steel. The nonmetallic characteristic of the yarns is especially advantageous. In the illustrative embodiment, all of the structural materials are nonmetallic, hence, eliminating the need for grounding continuity or ~-protection in the resulting optical communication cable.
It is sometimes advantageous to impregnate the graphite yarns with a polymer such as ethylene acrylic acid copolymer to increase both their handleability and their shear strength.
In the illustrative embodiment, a plurality of graphite yarns are embedded in regular intervals in outer jacket 26. The number of graphite yarns selected is sufficient to carry the maximum anticipated tensile load.
While graphite yarns 24 are helically stranded in cable 10, the lay length is sufficiently large so that the strength members 24 are essentially longitudinally coupled with outer jacket 26. Some lay is desirable to facilitate bending of the cable during manufacture and installation. Yet, when cable 10 is elongated under tensile loading, radial contraction of cable 10 due to graphite yarns 24 is _ g _ -: : . .' ~ : , .
' ' ,, . : ~ , : , ~ :

35~i minimized. A maximum stranding lay angle of 7 degrees for the strength members 24 is preferred.
Completely separating inner jacket 20 and outer jacket 26 is a second layer 22 which thermally insulates the inner cable layers against heat generated during pressure extrusion of outer jacket 26.
As will be discussed later, it is desirable that outer jacket 26 does not shrink more than 0.2 percent during its manufacture. The inner jacket 20 advantageously opposes outer jacket shrinkage to control and reduce the amount the outer jacket 26 shrinks. Occasionally, second layer 22 may be desirable as a thermal barrier to prevent thermally induced shrinkage of inner jacket 20 during outer jacket manufacture. This can advantageously aid inner jacket 20 in opposing outer jacket 26 shrinkage. In the illustrative embodiment, polypropylene twine has been found quite suitable and sufficient to maintain inner jacket 20 at a temperature below 60 degrees C, which is considered a maximum safe non-shrinking temperature for an inner jacket 20 of HDPE.
Second layer 22 may occasionally be of a material to cushion impact loads which would otherwise pass on to the inner cable layers during tensile loading. In the preferred embodiment, polypropylene twine is advantageously fluffed or fibrillated to allow for substantial radial compliance, i.e., greater cushionability.
One inventive aspect of the present invention is the buckling of core ribbons 30 or fibers 14 into a slackened state under no-load conditions. As illustrated in FIG. 2 in exaggerated detail, the slackened core 16 describes an undulating path with respect to the relatively straight inner jacket 20. Preferably, this buckling provides 1C~88~5S
.

a strain relief up to approximately 0.2 percent. This buckling advantageously permits core ribbons 30 to ~ -elongate without bearing any of the applied tensile loads until the slack is taken up. However, before the core slack is taken up completely, the graphite yarns 24 begin to carry the loads since they are not buckled as much as the core ribbons 30 as will be explained later, hence relieving optical fibers 14 as cable strength members.
This inventive aspect is achieved during the pressure extrusion process of outer jacket 26 onto the remaining cable structure. Even though cable core 16 is substantially decoupled from the rest of cable 10, over a longitudinal length, coupling between core 16 and other layers does occur as a result of such factors as frictional forces due to the weights of the various cable components.
After pressure extrusion of outer jacket 26, the cooling of outer jacket 26 results in a shrinkage preferably of a maximum of 0.2 percent; much greater shrinkage can cause fiber breakage. The compressive forces due to shrinkage of outer jacket 26 causes inner jacket 20 to contract longitudinally the same extent; in turn, outer jacket 20 causes the core ribbons 30 to buckle into a slackened state. The inner surface of inner jacket 20 advantageously controls and causes buckling regularity of core ribbons 30 so that they are not broken by over buckling. The shrinkage of outer jacket 26 also causes some compression and buckling of the embedded primary strength members 24.
Advantageously, the graphite yarns 24 do not buckle as much as the core ribbons 30, as mentioned earlier. The core ribbons 30 respond to the compressive forces due to ~ 8835S

outer jacket shrinkage by buckling. However, the graphite yarns 24, embedded in outer jacket 26, are essentially restrained in their lateral movement unlike the loosely contained ribbons 30 in core 16. Thus, the yarns 24 can buckle only partially in response to the compressive forces of outer jacket 26 and must take the remaining load in compression. As a result of less buckling and hence, less slack under no-load conditions, the graphite yarns 24 begin to take on the applied tensile loads before the slack of the core ribbons 30 is taken up by tensile elongation.
As mentioned earlier, the inventive optical communication cable taught by this disclosure is advantageously configured for mass splicing. For example, the cable embodiment depicted in FIG. 1 is suitable for spLicing an entire cable of optical fibers with a single resulting splice joint no larger than the cable cross-section. Shown in FIG. 3 is a connectorized cable core 16 of a first FIG. 1 cable 10 being joined to a second such cable 10'; the cable cores 16 are shown enlarged for convenience of illustration, but in practice are always decoupled from the surrounding cable enveloping structures, of which only layers 18 are illustrated. The cables are spliced when the butt joint connectors 70 and 71, which hold the arrays of optical fibers 14, are abutted and joined, the reverse ridge fixtures 72 and 73 guide the connectors 71 and 70 into axial alignment with each other. Each butt joint connector, 70 or 71, achieves a cross-sectional core end . ~ ' . .

configuration in which the optical fibers 14 are dispersed in a x-y matrix with a uniform center-to-center spacing in both the x and y directions. The application of such connectors is ~;
feasible because of the cable core ribbon geometry chosen. The illustrated connectors and splicing technique are disclosed in U.S. Patent No. 3,864,018, issued Feb. 4, 1975, which is assigned to the assignee of the present invention; other splicing techniques and apparatus taught in the art may be used.
Other configurations for cable 10 can also be readily -envisioned. In one embodiment, as illustrated in FIG. 4, ribbons 30 are arranged in a stack 50 and helically stranded about a compliant center member 52 in core 16 to provide additional strain relief; the ribbon stack 50 acts as a spring. The amount of stranding of stack 50 about compliant member 52 depends on the size of the stack 50, the size of fibers 14, and the size of compliant member 52.
In an alternative embodiment, a plurality of smaller ribbon stacks 56 are helically twisted about compliant center member 52 in core 16, as illustrated in FIG. 5. A more flexible strain relief arrangement results as greater axial movement of the stacks 56 are allowed. The compliant center member 52, shown in both FIGS. 4 and 5, provides additional flexible support to the optical fibers when the optical communication cable is drawn through ducts and is thereby subjected to longitudinal and transverse mechanical loading.
Also, this embodiment comprising a plurality of stacks 56 advantageously permits greater flexibility in mass splicing.
For example, in FIG. 3, each fiber 14 in the first FIG. 1 cable is spliced to a predetermined fiber 14 in the second FIG. 1 cable so that if any fibers are broken, no rearrangement can be effected to mate broken fibers. As an alternative, the FIG. 5 embodiment, by utilizing a different connector for each stack, allows partially rearrangeable splice connections, i.e., stacked arrays which contain t88~55 broken fibers can be spliced together and stacked arrayswhich have no broken fibers can be spliced to other arrays with no broken fibers.
Another embodiment of the inventive optical communication cable is the multicore cable illustrated in FIG. 6. Similar to core configuration 16 in the FIG. 1 embodiment, each core 90 comprises a plurality of optical ~ -fibers 14 arranged in a ribbon stack 91. Surrounding each core 90 is a loose-fitting enveloping structure or inner 1~ jacket 92, which is advantageously made of HDPE and lined along its interior surface with a first insulating layer 93 of paper. In the illustrated embodiment, six of the loose-fitting tubular structures are helically stranded about a seventh such loose-fitting tubular structure. Surrounding the plurality of loose-fitting tubular structures 92 is a second layer of insulation 94 and then an outer jacket 96 of HDPE reinforced with primary strength members 95. This embodiment advantageously permits partially rearrangeable ;~
splice connections; also each stack 91 is maintained in a 20 regular matrix by the corresponding inner jacket 92 ;~ -throughout the cable length, which is desirable for mass splicing.
While certain illustrative embodiments of the invention have been shown and described, it should be apparent that various modifications could be made therein without departing from the scope of the invention. ;~

'.''.:`,~

: , .: . . . .

Claims (16)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. An optical communications cable comprising light-transmitting optical fibers, an inner jacket and an outer jacket, the latter having a plurality of strength members coupled thereto, wherein the inner jacket forms a loose-fitting enveloping structure about a core of stacked multiple optical fibers describing an undulating path with respect to the relatively straight inner jacket such that the core is substantially decoupled from the inner jacket, whereas the outer jacket and the inner jacket form a protective structural unit therearound.
2. An optical communication cable as claimed in claim 1, wherein the extent of core slack due to said undulation is at most 0.2 percent.
3. An optical communication cable as claimed in claim 2 wherein a plurality of primary strength members are tightly coupled to said outer jacket to carry applied tensile loads, said members having a tensile modulus greater than 7.03x108g/cm2 and having an elongation at break greater than that of optical fibers.
4. An optical communication cable as claimed in claim 3 wherein said primary strength members are nonmetallic.
5. An optical communication cable as claimed in claim 1 wherein said inner jacket is formed of a material having an elastic modulus of at least 7.03 x 106 g/cm .
6. An optical communication cable as claimed in claim 1, said cable further comprising:
a first layer of material between said core and inner jacket having substantial thermal insulative properties.
7. An optical communication cable as claimed in claim 1 wherein said outer jacket is formed of a material having an elastic modulus of at least 7.03 x 106 g/cm2.
8. An optical communication cable as claimed in claim 1 further comprising:
a second layer of insulative material between said inner jacket and outer jacket, said second layer having substantial thermal insulative properties to prevent shrinkage of said inner jacket during manufacture of said outer jacket.
9. An optical communication cable as claimed in claim 8 wherein said second layer is further characterized by substantial radial compliance for reducing impact loads on said inner jacket.
10. An optical communication cable as claimed in claim 9 wherein said layer of insulative material is formed of polypropylene twine.
11. An optical communication cable comprising:
at least one core, said core comprising a plurality of optical fibers being packaged in units of optical fiber ribbons, said ribbons being arranged in at least one stack and helically twisted in said core;

an inner jacket surrounding said core, said inner jacket forming a loose-fitting enveloping structure sufficiently loose with respect to said core such that said core is substantially decoupled from said inner jacket;
an outer jacket surrounding said inner jacket;
and a plurality of primary strength members tightly coupled to said outer jacket to carry applied tensile loads.
12. An optical communication cable comprising:
at least one core, said core comprising:
a compliant center member;
a plurality of optical fibers packaged in units of optical fiber ribbons, said ribbons being arranged in at least one stack, said stack being helically stranded about said center member;
an inner jacket surrounding said core, said inner jacket forming a loose-fitting enveloping structure sufficiently loose with respect to said core such that said core is substantially decoupled from said inner jacket;
an outer jacket surrounding said inner jacket; and a plurality of primary strength members tightly coupled to said outer jacket to carry applied tensile loads, whereby said compliant center member provides at least some strain relief to said plurality of optical fibers when said cable is subjected to tensile loads.
13. An optical communication cable comprising:
at least one core, said core comprising a plurality of optical fibers being packaged in the form of optical ribbons, said ribbons being arranged in a stack and helically twisted in said core;
a first layer of insulative material for thermally protecting said core;

an inner jacket for forming a loose-fitting enveloping structure surrounding said core, whereby said inner jacket is being sufficiently loose with respect to said core such that said core is substantially decoupled from said inner jacket, and whereby said first layer is lined along the interior surface of said inner jacket;
a second layer of insulative material surrounding said inner jacket, for preventing thermally induced shrinkage of said inner jacket;
an outer jacket surrounding said second layer of insulative material; and a plurality of primary strength members tightly coupled to said outer jacket to carry applied tensile loads, wherein said core describes an undulating path with respect to the relatively straight inner jacket in which said core is contained.
14. An optical communication cable as claimed in claim 11 wherein said fibers are arranged with a uniform center-to-center spacing in each said ribbon to facilitate mass splicing.
15. An optical communication cable as claimed in claim 14 wherein the optical fibers at any cross-section of said core are dispersed in an x-y matrix with a substantially uniform center-to-center spacing on both the x and y directions, thereby permitting mass cable splicing.
16. An optical communication cable as claimed in claim 11 further comprising:

means for achieving a cross-sectional core end configuration in which the optical fibers are dispersed in a x-y matrix with a uniform center-to-center spacing in both the x and y directions.
CA270,445A 1976-02-25 1977-01-25 Optical fiber communication cable Expired CA1088355A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US05/661,389 US4078853A (en) 1976-02-25 1976-02-25 Optical communication cable
US661,389 1976-02-25

Publications (1)

Publication Number Publication Date
CA1088355A true CA1088355A (en) 1980-10-28

Family

ID=24653394

Family Applications (1)

Application Number Title Priority Date Filing Date
CA270,445A Expired CA1088355A (en) 1976-02-25 1977-01-25 Optical fiber communication cable

Country Status (8)

Country Link
US (1) US4078853A (en)
JP (1) JPS6030729Y2 (en)
CA (1) CA1088355A (en)
DE (1) DE7705379U1 (en)
ES (1) ES456228A1 (en)
FR (1) FR2342508A1 (en)
GB (1) GB1568546A (en)
IT (1) IT1072734B (en)

Families Citing this family (111)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2375609A1 (en) * 1976-12-21 1978-07-21 Cables De Lyon Geoffroy Delore METHOD OF MANUFACTURING A MATRIX STRUCTURE FOR AN OPTICAL TELECOMMUNICATION CABLE AND CABLE THUS OBTAINED
FR2383457A1 (en) * 1977-03-10 1978-10-06 Fort Francois REPERABLE OPTICAL FIBER CABLE
US4129468A (en) * 1977-04-13 1978-12-12 Bell Telephone Laboratories, Incorporated Method and apparatus for manufacturing optical communication cables
CA1112310A (en) * 1977-05-13 1981-11-10 Peter Fearns Overhead electric transmission systems
GB1594702A (en) * 1977-09-06 1981-08-05 Standard Telephones Cables Ltd Armoured cables
GB1601002A (en) * 1977-12-21 1981-10-21 Bicc Ltd Optical cables
FR2422969A1 (en) * 1978-03-31 1979-11-09 Kokusai Denshin Denwa Co Ltd FIBER OPTIC UNDERWATER CABLE
US4199225A (en) * 1978-04-07 1980-04-22 Bicc Limited Optical guides
US4289558A (en) * 1978-06-30 1981-09-15 Western Electric Company, Inc. Methods of and apparatus for organizing fiber lightguides into a planar array
FR2437123A1 (en) * 1978-09-19 1980-04-18 Thomson Ericsson Telephones So Electronic power supply for telephone lines - comprises operational amplifier with feedback followed by transistor stage
US4241979A (en) * 1979-01-18 1980-12-30 Bell Telephone Laboratories, Incorporated Optical communication cable with means for controlling coupling between cable jacket and strength members
US4374608A (en) * 1979-02-05 1983-02-22 Belden Corporation Fiber optic cable
CA1176091A (en) * 1981-06-17 1984-10-16 Charles D. Knipe Optical cable
US4859023A (en) * 1981-09-21 1989-08-22 American Telephone And Telegraph Company, At&T Bell Laboratories Sheathed optical fiber cable
US4522464A (en) * 1982-08-17 1985-06-11 Chevron Research Company Armored cable containing a hermetically sealed tube incorporating an optical fiber
US4504112A (en) * 1982-08-17 1985-03-12 Chevron Research Company Hermetically sealed optical fiber
US4523804A (en) * 1982-08-17 1985-06-18 Chevron Research Company Armored optical fiber cable
US4696542A (en) * 1982-08-17 1987-09-29 Chevron Research Company Armored optical fiber cable
NO833763L (en) * 1982-10-28 1984-04-30 Int Standard Electric Corp OPTICAL FIBER CABLE
DE3429301A1 (en) * 1983-05-28 1986-02-20 Standard Elektrik Lorenz Ag, 7000 Stuttgart Optical cable
ZA844474B (en) * 1983-06-17 1985-02-27 Bicc Plc Optical fibre ribbon structure
GB8316494D0 (en) * 1983-06-17 1983-07-20 Bicc Plc Flexible elongate body
US4645298A (en) * 1983-07-28 1987-02-24 At&T Bell Laboratories Optical fiber cable
GB8406636D0 (en) * 1984-03-14 1984-04-18 Bicc Plc Flexible elongate body
US4744631A (en) * 1985-01-31 1988-05-17 American Telephone And Telegraph Company, At&T Bell Laboratories Single mode optical fiber ribbon cable
DE3513592A1 (en) * 1985-04-16 1986-10-16 AEG KABEL AG, 4050 Mönchengladbach OPTICAL FIBER
US4723831A (en) * 1985-12-02 1988-02-09 American Telephone And Telegraph Company At&T Bell Laboratories Optical fiber communications cable
DE3545662A1 (en) * 1985-12-21 1987-06-25 Philips Patentverwaltung METHOD FOR PRODUCING AN OPTICAL CABLE
US4715677A (en) * 1985-12-24 1987-12-29 Sumitomo Electric Research Triangle, Inc. Ruggedized optical fiber cable
GB8808039D0 (en) * 1988-04-06 1988-05-05 Bicc Plc Manufacture of circumferentially rigid flexible tube for optical cable
US4869573A (en) * 1986-01-29 1989-09-26 Bicc Public Limited Company Aerial optical cable and its method of manufacture
GB8602107D0 (en) * 1986-01-29 1986-03-05 Bicc Plc Optical cable
USRE33459E (en) * 1986-01-31 1990-11-27 At&T Bell Laboratories Optical fiber cable
US4765712A (en) * 1986-01-31 1988-08-23 American Telephone And Telegraph Company, At&T Bell Laboratories Optical fiber cable
DE3643886A1 (en) * 1986-03-11 1987-09-17 Kabelmetal Electro Gmbh MESSAGE CABLES WITH FOCUS
US4836640A (en) * 1986-06-27 1989-06-06 American Telephone And Telegraph Company, At&T Bell Laboratories Depressed cladding optical fiber cable
JPS6364218A (en) * 1986-09-05 1988-03-22 株式会社フジクラ Compound power cable
DE3709170A1 (en) * 1987-03-20 1988-09-29 Standard Elektrik Lorenz Ag OPTICAL CABLE ELEMENT AND OPTICAL CABLE
DE8714169U1 (en) * 1987-10-23 1988-02-18 Felten & Guilleaume Energietechnik Ag, 5000 Koeln, De
GB2215081B (en) * 1988-02-11 1992-05-20 Stc Plc Optical fibre communications cable
GB2215084A (en) * 1988-02-23 1989-09-13 Stc Plc Optical fibre ribbon containing cables
US4964691A (en) * 1989-05-24 1990-10-23 Alcatel Na, Inc. Optical fiber cable having optical fibers with various lengths
US5029974A (en) * 1990-01-22 1991-07-09 Alcatel Na Cable Systems, Inc. Unitube optical fiber cable
DE4013755C2 (en) * 1990-04-28 1995-02-16 Kabelmetal Electro Gmbh Optical cabling element and method and device for its production
US5274725A (en) * 1991-02-06 1993-12-28 Bottoms Jack Jr Tight buffered fiber optic groundwire cable
US5195158A (en) * 1991-02-06 1993-03-16 Bottoms Jack Jr Tight buffered fiber optic groundwire cable
US5204926A (en) * 1991-02-06 1993-04-20 Bottoms Jack Jr Tight buffered fiber optic groundwire cable
US5199096A (en) * 1991-10-30 1993-03-30 Krishnaswamy Kathiresan Steam-resistant cable such as steam-resistant optical fiber cable
US5348586A (en) * 1993-10-29 1994-09-20 Siecor Corporation Ribbon prewet system
US5384880A (en) * 1993-12-03 1995-01-24 Alcatel Na Cable Systems, Inc. Dielectric ribbon optical fiber cable
US5495546A (en) * 1994-04-13 1996-02-27 Bottoms, Jr.; Jack Fiber optic groundwire with coated fiber enclosures
FR2725042B1 (en) 1994-09-26 1996-12-27 Alcatel Cable OPTICAL FIBER CABLE AND DEVICE FOR MANUFACTURING SUCH A CABLE
US5740295A (en) * 1994-11-02 1998-04-14 Lucent Technologies Inc. Low fiber count optical cable
US5630003A (en) 1995-11-30 1997-05-13 Lucent Technologies Inc. Loose tube fiber optic cable
KR970066625A (en) * 1996-03-20 1997-10-13 김광호 Structure and manufacturing method of loose tube optical cable using ribbon optical fiber
US5905834A (en) * 1997-07-21 1999-05-18 Pirelli Cable Corporation Combination loose tube optical fiber cable with reverse oscillating lay
US6256439B1 (en) * 1998-10-21 2001-07-03 Lucent Technologies Inc. Lubricant for central core fiber optic cable having stranded ribbons
KR100322123B1 (en) 1998-11-18 2002-03-08 윤종용 Optical fiber composite ground wire having steel tube
US6192178B1 (en) 1999-03-31 2001-02-20 Siecor Operations, Llc Fiber optic cable with profiled group of optical fibers
US6621966B2 (en) 1999-03-31 2003-09-16 Corning Cable Systems Llc Fiber optic cable with profiled group of optical fibers
US6404962B1 (en) 1999-09-15 2002-06-11 Fitel Usa Corp. Groups of optical fibers closely bound by easily removable buffer encasements, and associated fiber optic cables
US6215932B1 (en) * 1999-09-15 2001-04-10 Lucent Technologies Inc. Stacks of optical fiber ribbons closely bound by respective buffer encasements with relatively hard exteriors and relatively soft interiors, associated methods, and associated fiber optic cables
US6317542B1 (en) 1999-09-15 2001-11-13 Lucent Technologies, Inc. Fiber optic cables with multiple stacks of optical fiber ribbons
US6321013B1 (en) 1999-09-15 2001-11-20 Lucent Technologies, Inc. Stacks of optical fiber ribbons closely bound by respective buffer encasements, associated methods, and associated fiber optic cables
US6352372B1 (en) 1999-10-11 2002-03-05 Lucent Technologies Inc. High-density optical connectors
US6317543B1 (en) 1999-11-19 2001-11-13 Lucent Technologies Inc. Cable with lubricated optical fibers and process of lubricating optical fibers
US6487345B1 (en) 2000-01-12 2002-11-26 Fitel Usa Corp. Communication cable having reduced jacket shrinkage
US6324324B1 (en) 2000-01-12 2001-11-27 Lucent Technologies Inc. Communication cable having reduced jacket shrinkage
US6594427B1 (en) 2000-08-23 2003-07-15 Fitel Usa Corp. Communication cable having polypropylene copolymer jacketing material
US6519399B2 (en) * 2001-02-19 2003-02-11 Corning Cable Systems Llc Fiber optic cable with profiled group of optical fibers
US6430344B1 (en) 2001-02-23 2002-08-06 Fitel Usa Corp. Communication cable having enhanced crush resistance
FR2823313B1 (en) * 2001-04-09 2003-08-29 Cit Alcatel OPTICAL FIBER CABLE, METHOD FOR MANUFACTURING THE FIBER OPTIC CABLE, AND INSTALLATION FOR CARRYING OUT SAID METHOD
US6744955B2 (en) 2001-06-29 2004-06-01 Alcatel Buffer tube having a high fiber count ribbon stack packaging configuration and corner cushions
US6870995B2 (en) 2001-07-05 2005-03-22 Pirelli Cables And Systems Llc High fiber count optical fiber cable with buffer tubes around central strength member
US20030032146A1 (en) * 2001-07-10 2003-02-13 Dwulet Francis Edward Enzyme/tag binding and detection system
US6749446B2 (en) * 2001-10-10 2004-06-15 Alcatel Optical fiber cable with cushion members protecting optical fiber ribbon stack
US6801695B2 (en) 2002-01-04 2004-10-05 Corning Cable Systems Llc Fiber optic cable having a low-shrink cable jacket and methods of manufacturing the same
DE20210216U1 (en) * 2002-02-09 2003-03-20 Ccs Technology Inc Optical fiber cable, comprises outer cover and additionally incorporates concentric inner cover which surrounds bundles of optical fibers, takes up tensile loads and functions as support
CA2477490A1 (en) * 2002-02-26 2003-09-04 Martin G. Selbrede Enhancements to optical flat panel displays
KR100442605B1 (en) * 2002-03-04 2004-08-02 삼성전자주식회사 Lightweight optical cable
US6714713B2 (en) 2002-03-15 2004-03-30 Corning Cable Systems Llc Optical fiber having a low-shrink buffer layer and methods of manufacturing the same
US6909829B2 (en) 2002-03-28 2005-06-21 Corning Cable Systems Llc Buffered optical fiber ribbon
US6960030B2 (en) * 2002-06-05 2005-11-01 The Furukawa Electric Co., Ltd. Optical connector boot with controlled rotation feature
JP4071580B2 (en) * 2002-09-02 2008-04-02 株式会社フジクラ Image fiber processing method
US6970629B2 (en) * 2002-12-19 2005-11-29 Corning Cable Systems Llc Optical tube assembly having a dry insert and methods of making the same
US7471862B2 (en) 2002-12-19 2008-12-30 Corning Cable Systems, Llc Dry fiber optic cables and assemblies
US7336873B2 (en) * 2002-12-19 2008-02-26 Corning Cable Systems, Llc. Optical tube assembly having a dry insert and methods of making the same
US20090190890A1 (en) * 2002-12-19 2009-07-30 Freeland Riley S Fiber optic cable having a dry insert and methods of making the same
US7254302B2 (en) * 2002-12-19 2007-08-07 Corning Cable Systems, Llc. Optical tube assembly having a dry insert and methods of making the same
US7277615B2 (en) * 2002-12-19 2007-10-02 Corning Cable Systems, Llc. Fiber optic cable having a dry insert and methods of making the same
US7415181B2 (en) * 2005-07-29 2008-08-19 Corning Cable Systems Llc Fiber optic cables and assemblies for fiber to the subscriber applications
US20040184749A1 (en) * 2003-03-20 2004-09-23 Herbst Brian G. Fiber optic cable and method of manufacturing same
US7379642B2 (en) 2005-01-18 2008-05-27 Adc Telecommunications, Inc. Low shrink telecommunications cable and methods for manufacturing the same
DE102006018536A1 (en) * 2006-04-21 2007-10-25 CCS Technology, Inc., Wilmington Optical cable and method of making an optical cable
US9201207B2 (en) 2006-08-02 2015-12-01 Schlumberger Technology Corporation Packaging for encasing an optical fiber in a cable
US7720338B2 (en) * 2007-05-15 2010-05-18 Furukawa Electric North America Optical fiber cables
US20080285924A1 (en) * 2007-05-15 2008-11-20 Graveston Mark G Optical fiber cables
US20090123109A1 (en) 2007-11-09 2009-05-14 Lxdata Inc Temperature sensor using an optical fiber
DE102008015605A1 (en) 2008-03-26 2009-10-08 CCS Technology, Inc., Wilmington Optical cable and method of making an optical cable
US8391658B2 (en) 2008-05-28 2013-03-05 Adc Telecommunications, Inc. Fiber optic cable with jacket embedded with reinforcing members
AU2010321863B2 (en) 2009-11-20 2014-09-25 Adc Telecommunications, Inc. Fiber optic cable
US20110243515A1 (en) * 2010-04-06 2011-10-06 Bradley Kelvin B Optical fiber cables
US8915659B2 (en) 2010-05-14 2014-12-23 Adc Telecommunications, Inc. Splice enclosure arrangement for fiber optic cables
US8885998B2 (en) 2010-12-09 2014-11-11 Adc Telecommunications, Inc. Splice enclosure arrangement for fiber optic cables
CA2909990C (en) 2013-04-24 2021-02-09 Wireco Worldgroup Inc. High-power low-resistance electromechanical cable
JP2015045727A (en) * 2013-08-28 2015-03-12 株式会社フジクラ Optical fiber cable and manufacturing method thereof
US9594226B2 (en) * 2013-10-18 2017-03-14 Corning Optical Communications LLC Optical fiber cable with reinforcement
JP6182091B2 (en) * 2014-03-04 2017-08-16 株式会社フジクラ Optical cable and optical cable manufacturing method
WO2019010291A1 (en) * 2017-07-05 2019-01-10 Corning Research & Development Corporation High fiber density ribbon cable
CA3132027A1 (en) 2019-03-29 2020-10-08 Bradley Jerome Blazer Optical fiber cable with parallel ribbon subunits
IT201900022977A1 (en) * 2019-12-04 2021-06-04 Prysmian Spa Electro-optical cable

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3798099A (en) * 1972-06-12 1974-03-19 Bell Telephone Labor Inc Method for splicing optical films
GB1422956A (en) * 1972-11-10 1976-01-28 Bicc Ltd Optical guides
GB1425928A (en) * 1972-11-10 1976-02-25 Bicc Ltd Optical guides
GB1436319A (en) * 1972-11-10 1976-05-19 Bicc Ltd Optical guides
IT987956B (en) * 1973-05-23 1975-03-20 Pirelli MEANS FOR THE TRANSMISSION OF SE GNALS IN TELECOMMUNICATION CABLES
US4000936A (en) * 1974-07-30 1977-01-04 Bell Telephone Laboratories, Incorporated Optical fiber jacket designs for minimum distortion loss
GB1461151A (en) * 1974-08-22 1977-01-13 Standard Telephones Cables Ltd Optical fibre cables
US3955878A (en) * 1975-02-13 1976-05-11 International Telephone And Telegraph Corporation Fiber optic transmission line

Also Published As

Publication number Publication date
US4078853A (en) 1978-03-14
IT1072734B (en) 1985-04-10
DE7705379U1 (en) 1977-06-23
JPS52112836U (en) 1977-08-27
ES456228A1 (en) 1978-01-16
FR2342508B1 (en) 1982-01-29
FR2342508A1 (en) 1977-09-23
GB1568546A (en) 1980-05-29
JPS6030729Y2 (en) 1985-09-14

Similar Documents

Publication Publication Date Title
CA1088355A (en) Optical fiber communication cable
KR960013801B1 (en) Optical cable having non-metallic sheath system
US4807962A (en) Optical fiber cable having fluted strength member core
EP1203254B1 (en) Optical fibre cable with single strength member unit in cable outer jacket
US5673352A (en) Fiber optic micro cable
US5109457A (en) All-dielectric optical fiber cable having enhanced fiber access
EP1319195B1 (en) Fiber optic cables with strength members
US5229851A (en) Optical fiber cable with large number of ribbon units containing optical fibers and enclosed in tubes
US6459837B1 (en) Optical fiber cable with single strength member unit in cable outer jacket
CA2042165C (en) Composite cable
AU728335B2 (en) Combination optical fiber cable
US5517591A (en) Compact slotted core ribbon cable
EP0454433A2 (en) Optical fiber service cable
KR0178021B1 (en) All-dielectric optical fiber cable having enhanced fiber access
US20070098339A1 (en) Dry fiber optic cables and assemblies
US6681071B2 (en) Dry core indoor/outdoor fiber optic cable
US8582942B1 (en) Compression resistant and thermal expansion compensated fiber optic cable
KR20080027328A (en) Fiber optic cables and methods for forming the same
US6421487B1 (en) Reinforced buffered fiber optic ribbon cable
US6973245B2 (en) Optical fiber cables
US6611646B1 (en) Hybrid strength member for an optical cable
US6424770B1 (en) Optical cable
US6987916B2 (en) Fiber optic central tube cable with bundled support member
KR20220138307A (en) Optical cable
KR830000568B1 (en) Optical communication cable

Legal Events

Date Code Title Description
MKEX Expiry