CA1235436A - Passenger compartment sensor requiring substantial velocity change - Google Patents

Passenger compartment sensor requiring substantial velocity change

Info

Publication number
CA1235436A
CA1235436A CA000474473A CA474473A CA1235436A CA 1235436 A CA1235436 A CA 1235436A CA 000474473 A CA000474473 A CA 000474473A CA 474473 A CA474473 A CA 474473A CA 1235436 A CA1235436 A CA 1235436A
Authority
CA
Canada
Prior art keywords
sensor
accordance
mass
shaft
sensing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000474473A
Other languages
French (fr)
Inventor
David S. Breed
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Breed Corp
Original Assignee
Breed Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Breed Corp filed Critical Breed Corp
Application granted granted Critical
Publication of CA1235436A publication Critical patent/CA1235436A/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/33Arrangements for non-electric triggering of inflation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01PMEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P15/00Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
    • G01P15/02Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
    • G01P15/03Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses by using non-electrical means
    • G01P15/032Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses by using non-electrical means by measuring the displacement of a movable inertial mass
    • G01P15/036Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses by using non-electrical means by measuring the displacement of a movable inertial mass for indicating predetermined acceleration values

Abstract

THE ABSTRACT OF THE DISCLOSURE

A passenger compartment mounted sensor senses crashes when located outside of the crush zone in response to velocity changes. The velocity change needed to fire the sensor is much greater than the velocity change associated with overcoming the sensor bias.

Description

lZ35436 BACKGROUND OF THE INVENTION

It has been found that in a 30 mph frontal barrier crash a restraining device such as an air bag must begin restraining the driver by the time the driver has moved forward about 5 inches if it is to prevent injury. Air bag inflating mechanisms require a period of time, such as 30 milliseconds, to effect inflation of the air bag once a signal initiating inflation has been received from a sensor.
It has also been determined that a passenger protective device is needed in accidents in which movement of the vehicle occupant relative to the vehicle reaches a velocity of 12 mph or greater. Thus a sensor is required which will determine that the occupant will collide with some portion of the vehicle's interior at a speed of 12 mph or greater and makes this determination for a 30 mph frontal barrier or equivalent crash to initiate air bag inflation a period of time such as 30 milliseconds before the occupant has moved forward 5 inches.
It is important that -the air bag inflation means be I responsive to the acceleration of the passenger compartment rather than some other part of the vehicle because this location leads to certain advantages compared with other sensor locations. For example, if a front fender or bumper owe the vehicle should collide with a pole or the like which breaks upon or shortly after impact, a sensor mounted on the front
- 2 - I, ~L~3~L36 fender or bumper could experience a velocity change of 12 mph or greater before the Cole breaks, whereas the passenger compartment of the vehicle might experience a negligible velocity change. Under these circumstances, inflation of the air bag is not required and if inflation occurs, it might even contribute to a subsequent accident. It is important, therefore, that the sensor or sensors with which a vehicle is equipped be located in such positions and be of such construction as to be predictive that the passenger compartment will undergo a velocity change necessitating passenger protection.
The mechanical crash sensor designs (as distinct from electronic) that have been made in the largest quantities are the spring mass sensors. The term "spring mass" or "undamaged spring mass" as used herein means those sensors wherein the motion of the sensing mass is controlled only by the acceleration experience-l by the sensor, its translational or rotational inertia and a bias force such as would result from a spring, a magnet or a rolomite-type band. The spring mass sensor is known to function adequately in the case of crash pulses of extremely short durations. Such pulses are characteristic of head on crashes or standard barrier impacts.
when the vehicle on which the sensor is mounted experiences a deceleration level greater than the biasing force exerted by the spring on the sensing mass, such as would accompany a crash, the sensing mass moves rapidly towards the forward end of the vehicle and initiates air bag inflation.

~L23~3G
Heretofore, all known mechanical sensors for sensing automotive crashes outside of the crush zone have essentially been acceleration level detectors. General Motors Corporation used a sensor mounted on the cowl in the 1~,000 air bag cars built in the 1970's that was a magnetically biased undamped ball. The initial bias was approximately 20 g but fell off very rapidly as the ball traveled from its rest position.
Thus, for all practical purposes, once an acceleration of the 20 g was experienced, the sensor would fire. Control Laser corporation employed a sensor using two detent balls that provided initial bias of something over 7 g. Once that level of acceleration was experienced, very little additional energy was required to fire the system. Another example is disclosed in the Bell Patent No. 4,116,132. In this patent, the sensor issue described to be "responsive to a predetermined level of acceleration force".
It has been determined that for a sensor located outside of the crush zone to satisfy the Requirements stated above, the sensor must be designed so that the velocity change nodded to fire the sensor must be significantly larger than eke velocity change which has occurred when the sensor bias is overcome.
It has also been determined that a sensor mounted outside of the crush zone and used alone for sensing automobile crushes must be biased below 7 g. If such a sensor is biased below 7 g, it must not be an acceleration level detector, since ~L235~6 a 7 g level can occur in cases where an air bag is not wanted.
These facts have not been appreciated heretofore by those designing mechanical sensors, and thus up until now, mechanical sensors have been level detectors.
The prior art mechanical sensors when located within the passenger compartment inevitably failed to distinguish between actual crash conditions requiring an air bag and those conditions not requiring an air bag. For example, conditions not requiring an air bag are car bottoming, travel over a curb or railroad track or even a pot hole. Yet the prior art mechanical sensors could trigger under such circumstances to inflate an air bag unnecessarily.

SUMMARY OF TOE INVENTION

A principal object of the present invention is to provide a passenger compartment mounted mechanical sensor that will alleviate the problems inherent in and encountered by the error art mechanical sensors when located outside of the crush zone and specifically in the passenger compartment.
another object is to provide a sensor of the foregoing type which possesses a low bias and is responsive to velocity change which requires the acceleration, to be sustained for an extended period.
A principal object of this invention is to provide a sensor that senses crashes when located outside of the crush legal zone and one that is designed so that the velocity change needed to wire the sensor is much greater than the velocity change associated with overcoming the sensor bias.

BRIEF DESCRIPTION OF THF_DRA~INGS

These and other objects and advantages of the invention will become apparent upon reading the following detailed description and upon referring to the drawings in which:
FIGURE l is a schematic view of a passenger compartment of a vehicle showing air bag systems incorporating sensors of the invention:
FIGURE 2 is an exploded perspective view of the air bag system with certain parts broken away and removed:
FIGURE 3 is a side elevation Al view of the sensor with the gas generator with certain parts broken away removed and with a pin extending from a steering wheel nut employed for enabling the sensor when the wheel is mounted;
FIGURE 4 is an enlarged fragmentary view including the end of the D-shaft and the mounting plate supporting the D-shaft:
FIGURE 5 is a top plan view of the Sonora with the cover removed and other parts broken away and removed showing the sensor armed and with dashed lines showing position of the saying arms of the sensor when it is safe;

~3~i~36 FIGURE 6 is an enlarged fragmentary view of the mass and associated pin extending from the D-shaft prior to movement of the mass incident to a crash:
FIGURE 7 is a similar view showing the mass shifted as a result of a crash and the movement of the associated pin and the D-shaft;
FIGURE 8 is an enlarged fragmentary view of the firing pin held in a retracted position by the D-shaft FIGURE 9 is a similar view with the firing pin released after a collision is experienced;
FIGURE lo is a view similar to FIGURE 6 showing an alternate embodiment of the sensor of this invention which is an undamped spying mass sensor; and FIGURE 11 is a view similar to FIGURES 6 and lo showing another embodiment of a damped sensor using a sharp edge orifice in the center of the piston.
Chile the invention will be described in conjunction with example embodiments, it will be understood that it is not intended to limit the invention to such embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.

~3~i~36 RETAILED DESCRIPTION OF THE INVENTION

In the drawings, air bag safety restraint systems 8 and 8' incorporating the sensor of the invention are shown mounted within the passenger compartment of a vehicle both at the driver and the passenger side. The sensor-initiator 10 is preferably mounted inside the gas generator or inflator 12.
However, the sensor-initiator may be otherwise mounted but nevertheless located in the passenger compartment. The inflator 12 is symmetrically mounted on a frame 14 to which is also mounted the housing or cover I for the folded air bag 18. Interposed between the inflator and the air bag is a diffuser plate 20 also secured to the frame I The air bag housing or cover 16 is made of a frangible plastic material and encloses and protects folded air bag 18 to prevent damage to the bag when it is stored and in its uninflated condition.
The air bag safety restraint system 8 of the present invention is mounted on the vehicle steering wheel 22 through the frame I The steering wheel 22 includes an outer rim 24, and a suitable number of radial spokes 28. 'rho air bag safety restraint system 8' is suitably mounted on the passenger's side of the compartment.
The gas generator 12 includes housing 32 containing a gas generatoring material 34 which may be sodium aside. Sodium aside is stable over a wide temperature range, but when ignited rapidly decomposes, releasing a large volume of nitrogen gas.

5~36 reference is now made to the sensor-initiator 10 shown in detail in FIGURES 4-9. In order to increase reliability, a pair of redundant damped sensors I are adapted to actuate respective primers 36 within the housing 40. Each sensor 38 includes a damped sensing mass 41 capable of limited movement within the cylinder 39 in the block 44 contained within the housing 40. Before the air bag safety restraint system 8 is mounted on the steering wheel 22, movement of the mass 41 within the respective cylinder 39 is prevented by means hereinafter described. When the system is mounted on the steering wheel. an extension 48 which is part of the nut SO
which holds the steering wheel onto the steering column enters the lock pin hole 51, in the sensor-initiator lo The pin extension I shifts the conical lock pin 54, permitting the sensing mass lock arms 52 to rotate out of the path of the sensing masses 41, thereby arming the system.
The locking arms 52 have a common connection and operate under the bias of springs 55 which urge the arms towards one another. The arms are kept apart and consequently in engagement with the sensing masses 41 to prevent movement of the sensing masses 41, as a result of the conical shape of lock pin 54. When the sensors are rendered safe, the larger diameter part of the conical pin 54 is engaged with the arms 52 to thereby keep them apart and consequently in engagement with the sensing masses 41. when the pin 54 is moved inwardly the smaller diameter of the conical shape of the lock pin 54 is ~23~L36 exposed to the arms which when under the influence of the springs 55 are moved towards one another to thereby free the sensing masses 41. us explained previously, the inward movement of the conical pin 54 is caused by the pin 48 of the Steeling wheel nut 50.
Each sensing mass 41 is associated with a pin 56 extending from a "D-shaft" 58. The other end of the pin 56 includes the spherical ball 60 in engagement with a biasing spring 62 to assure the inter engagement of pin 56 with its associated sensing mass 41. Each D-shaft 58 is provided with a face I formed in a generally cylindrically shaped surface. In addition, a spring biased firing pin 66 is in alignment with the primer 36 and is maintained in its retracted position by the cylindrically shaped portion of the D-shaft 58 and is permitted to be released when aligned with the face 64.
In the event that an automobile experiences a crash, each sensing mass Al moves to -the right as shown in FIGURE 7.
However, this motion is resisted by -the bias spring 62 acting through the pin 56 and by the air pressure differential between the left and right sides of the sensing mass 41. This pressure is gradually relieved by virtue of the air flowing in the clearance between the sensing mass 41 and cylinder I If the crash is of sufficient severity, the mass 41 will Jove sufficiently to the right to cause the D-shaft 58 to rotate enough to clear the firing pin 66 and permit it to move passed face 64 and impact primer 36 which ignites to initiate the ignition of leads 68 which cooperate initiating the burning of the gas generate material 34, which, in turn, inflates the air bag.
In FIGURE 10, a pure spring mass sensor is shown having an essentially undamped sensing mass I which normally will travel a longer distance than in the case of damped spring mass sensors. In all other respects this sensor initiator is the same as sensor initiator 10 of FIGURES 4-9 and like numerals will be used with accompanying primes for corresponding parts.
In FIGURE 11 a damped spring mass sensor is shown where the damping it created by the sharp edged orifice 70 in the center of the piston such as is disclosed in U.S. Patent No. 3,563,024. In all other respects, this sensor initiator is the same as sensor initiator 10 of EGRESS 4-9 and like numerals will be used with accompanying double rimes for corresponding parts.
Lo both cases, where the piston is cylindrical a low coefficient of friction coating, such as Teflon (trade mark) must be used to minimize the effects of friction.
with respect to all sensors incorporating the teachings of the invention and particularly the spring mass sensors whether damped or undamped, relatively low biases, preferably around 4 g and less than 7 g are contemplated because of their location within the vehicle passenger compartment. In addition, the sensors of the invention are ~L23~;~3~
velocity change detectors in the sense that they require a substantial velocity change to take place after the bias acceleration has been exceeded which requires that the acceleration be sustained above the bias for an extended period of time. Normally, this time is determined by the acceleration level and will range prom 5 to 100 milliseconds. In this manner, unnecessary air bag deployment will be minimized and then the air bag will be deployed when needed in cases involving long low acceleration crash pulses such as result from impacts with crash cushions.
` acceleration as used herein means acceleration of the vehicle in the reverse direction as would occur in a crash where the velocity of the vehicle is reduced or when a vehicle is struck in the front causing it to accelerate backwards.
Sustained acceleration as used herein means that the acceleration averaged over the stated time period is above the bias acceleration. It should be understood that crash acceleration traces typically contain high frequency fluctuations. Primers as used herein includes any pyrotechnic device such as stab primers, stab detonator or electric squids. Thus, the several affronted objects and advantages are most effectively attained. Although several somewhat preferred embodiments have been disclosed and described in detail herein, it should be understood that this invention is in no sense limited thereby and its scope is to be determined by that of the appended claims.

Claims (17)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A mechanical sensor with a low bias for mounting within a vehicle passenger compartment operable without electrical power for igniting the pyrotechnic element of an air bag safety restraint system for the vehicle, said sensor comprising a sensor train which includes:
a primer:
a spring biased firing pin;
a means responsive to sustained acceleration above the bias for releasing the firing pin to strike the primer.
2. The invention in accordance with claim 1, wherein lock means are provided for locking the sensing mass and rendering the sensor safe prior to mounting the sensor on the vehicle.
3. The invention in accordance with claim 1, wherein the sensor is provided with means for mounting the sensor in the passenger compartment of a vehicle.
4. The invention in accordance with claim 1, wherein the sensor has biasing means providing a relatively low g bias.
5. The invention in accordance with claim 4, wherein the means responsive to sustained acceleration comprises a movable sensing mass, a rotatable shaft, means for translating movement of the sensing mass to rotation of the shaft, the spring biased firing pin being maintained in a retracted position by the shaft and being released to strike a primer upon predetermined rotation of the shaft.
6. The invention in accordance with claim 5, wherein the sensing mass is adapted for limited movement within a cavity in the sensor and the biasing means is a spring.
7. The invention in accordance with claim 5, wherein damping means is also provided for resisting the movement of the sensing mass within the cavity.
8. The invention in accordance with claim 7, wherein the damping means includes a sharp edge orifice in the mass through which fluid is adapted to flow upon movement of the mass.
9. The invention in accordance with claim 5, wherein the means for translating movement of the sensing mass to rotation of the shaft includes a radially extending pin on the shaft which is adapted to engage the mass and be biased so as to resist movement of the sensing mass.
10. The invention in accordance with claim 9, wherein the pin is provided with a diametrically opposed extension extending beyond the shaft, the biasing means includes a biasing spring and means on the end of the extension in engagement with the spring whereby the pin is urged against the sensing mass.
11. The invention in accordance with claim 5, wherein the shaft is a "D-shaft" including a face which provides clearance for the firing pin when the shaft is rotated a predetermined amount.
12. The invention in accordance with claim 1, wherein two sensor trains in parallel are used to provide redundant sensing trains for sensing a crash and initiating air bag inflation.
13. The invention in accordance with claim 4, wherein the bias of the biasing means is less than 7 g.
14. The invention in accordance with claim 13, wherein the maximum bias of the biasing means is about 4 g.
15. The invention in accordance with claim 1, wherein the sustained acceleration is sustained for a period ranging from 5 to 100 milliseconds.
16. A mechanical spring mass crash sensor for use with passenger restraint systems comprising:
a sensing mass responsive to acceleration;
biasing means exerting a biasing force on the sensing mass, and means requiring the mass to move a predetermined distance incident to a predetermined sustained acceleration level for actuation of an air bag.
17. The invention in accordance with claim 16, wherein the sensing mass is damped.
CA000474473A 1984-02-15 1985-02-15 Passenger compartment sensor requiring substantial velocity change Expired CA1235436A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US06/580,337 US4573706A (en) 1984-02-15 1984-02-15 Passenger compartment sensor requiring substantial velocity change
US580,337 1984-02-15

Publications (1)

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CA1235436A true CA1235436A (en) 1988-04-19

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US (1) US4573706A (en)
JP (1) JPS60248457A (en)
CA (1) CA1235436A (en)
DE (1) DE3505327C2 (en)
FR (1) FR2559583B1 (en)
GB (1) GB2157046B (en)
IT (1) IT1182442B (en)
SE (1) SE8500678L (en)

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Also Published As

Publication number Publication date
FR2559583B1 (en) 1988-08-05
IT8567159A0 (en) 1985-02-15
DE3505327C2 (en) 1998-04-09
US4573706A (en) 1986-03-04
DE3505327A1 (en) 1985-08-22
GB2157046B (en) 1987-06-24
FR2559583A1 (en) 1985-08-16
SE8500678L (en) 1985-08-16
IT1182442B (en) 1987-10-05
SE8500678D0 (en) 1985-02-14
GB8503760D0 (en) 1985-03-20
IT8567159A1 (en) 1986-08-15
JPS60248457A (en) 1985-12-09
GB2157046A (en) 1985-10-16

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