CA1277774C - Process for manufacturing thermal ink jet printhead and integrated circuit (ic) structures produced thereby - Google Patents

Process for manufacturing thermal ink jet printhead and integrated circuit (ic) structures produced thereby

Info

Publication number
CA1277774C
CA1277774C CA000543170A CA543170A CA1277774C CA 1277774 C CA1277774 C CA 1277774C CA 000543170 A CA000543170 A CA 000543170A CA 543170 A CA543170 A CA 543170A CA 1277774 C CA1277774 C CA 1277774C
Authority
CA
Canada
Prior art keywords
conductive trace
area
trace pattern
pattern
insulating substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000543170A
Other languages
French (fr)
Inventor
John L. Stoffel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HP Inc
Original Assignee
Hewlett Packard Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=25415615&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA1277774(C) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Hewlett Packard Co filed Critical Hewlett Packard Co
Application granted granted Critical
Publication of CA1277774C publication Critical patent/CA1277774C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/164Manufacturing processes thin film formation
    • B41J2/1642Manufacturing processes thin film formation thin film formation by CVD [chemical vapor deposition]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/14Structure thereof only for on-demand ink jet heads
    • B41J2/14016Structure of bubble jet print heads
    • B41J2/14088Structure of heating means
    • B41J2/14112Resistive element
    • B41J2/14129Layer structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1601Production of bubble jet print heads
    • B41J2/1603Production of bubble jet print heads of the front shooter type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1626Manufacturing processes etching
    • B41J2/1628Manufacturing processes etching dry etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/1631Manufacturing processes photolithography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/16Production of nozzles
    • B41J2/1621Manufacturing processes
    • B41J2/164Manufacturing processes thin film formation
    • B41J2/1646Manufacturing processes thin film formation thin film formation by sputtering
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49082Resistor making
    • Y10T29/49099Coating resistive material on a base

Abstract

Abstract The specification describes a new and improved thermal ink jet printhead and fabrication process therefor wherein the heater resistors are formed on one area of an insulating substrate and relative large area electrical contacts are formed on an adjacent area of the insulating substrate. A barrier layer is formed over the conductive trace pattern defining the heater resistors on the one area, and a small via in this layer provides an electrical path between the large area electrical contacts and the conduc-tive track pattern, and thus provides a current drive path for the heater resistors. The small via provides minimum exposure of the barrier sidewall area and area of the con-ductive trace pattern and thus improve device reliability and fabrication yields and also improves electrical contact to the printhead Alternatively, the barrier layer may be made less than laterally coextensive with the conductive trace mater-ial to thereby leave a small area of the trace material available for metal overlay connection to the large area contact pad which is formed to the side of the conductive trace material.

Description

~277 77~
PROCESS FOR MANUFACTURING THERMAL INK JET PRINTHEADS
AND INTEGRATED CIRCUIT (IC) STRUCTURES PRODUCED THEREBY

Technical Field This invention relates generally to thermal ink iet printhead construction and more particularly to an im-proved integrated interconnect circuit extending between the printhead heater resistors and external pulse drive circuit-ry for supplying drive current to these heater resistors.

Backqround Art In the manufacture of thin film resistor (TFR) type of ther~al ink jet printheads, it is a common practice to photolithographically define the individual heater resis-tors on a TFR substrate by creating a pattern in an over-lying conducting trace layer. This layer is deposited in a predetermined pattern on the resistive heater material using known deposition techniques, The resistive heater layer material may, ~or example, be tantalum-aluminum, TaAl. The conductive trace pattern is most typically aluminium, al-though it could also be gold or other conductive material compatible with the other materials in the materials set for the printhead. After the conductive trace material or pat-tern is completed, it is then usually covered with an inert barrier layer such as a composite layer of silicon nitride and silicon carbide in order to protect the underlying layers from cavitation wear and ink corrosion.
In order to make electrical contact between this conductive trace material and external pulse drive circuitry for the printhead, one standard prior art approach involved etching a relatively large opening or via in the silicon nitride/silicon carbide composite barrier layer and then forming a relatively large contact pad in this opening to thus make contact with the underlying aluminum trace con-ductor material. Then, wire bonding or pressure contact connections could be made to this relatively large contact pad to provide an electrical current path into the aluminum trace material and to the ink jet heater resistors.
The above prior art structure is possessed with several disadvantages associated with the relatively large opening or via in the insulating barrier layer and directly over the aluminu~ conductlve trace layer. Tho ~irst of these disadvantages re~ides in the ~act that the large via in the silicon nitride/silicon carbide composite layer ex-poses a relatively large sidewall area of these materials.
This large area sidewall exposure means increasing the area in which pinholes or cracks might possibly occur and thus produce electrical shorts in the barrier layer. As a result of the dissimilarity of the silicon nitride and silicon carbide layers and the differences in their etch rates, there is produced a "diving board" geometry at the edge of these two dissimiliar insulating materials at the via open-ing. This stepped geometry, when coupled with the large area deposited contact pad in the via, increases the proba-bility of material defects in this region which are capable of reducing wafer processing yields.
Another disadvantage of the above prior art elec-trical interconnect approach involves exposing a relatively large area of the aluminum trace material in order to pro-vide the desired wide area contact pad thereover. The exposure of such a large area of aluminum trace material in the manufacturing process increases the possibility of form-ing aluminum oxide, A1203, on the conductive trace material and thus rendering it insulating or partially insulating instead o~ fully conducting.
Another disadvantage of using the above prior art approach resides in the increased probability o~ undercut-ting the silicon nitride and silicon carbide layers during the etching of the via therein. Again, such increased probability is caused by the expo8ure 0~ the relatively wide area sidewall o~ the silicon nitride/silicon carbide barrier defining the via.
Another disadvantage of using the prior art ap-proach described above relates to the ~ormation o~ a non-flat dish-shaped contact pad directly over the aluminum trace material. ~his geometry and structure increases the likelihood of scratching the edge of the printhead structure immediately ad~acent the conducting trace material, and such scratching in turn increase~ the likelihood of producir.g electrical shorts down through the printhead structure to the aluminum conductive trace material. In addition, the dish shape or non-planar contour of the contact pad makes it difficult to make certain types of electrical connections to the printhead structu~e, e.g. spring biased pressure connec-tions from a lead frame-type of flexible circuit.
A further disadvantage of using the above prior approach relates to the sensitivity o~ chipping and cracking at the edges of the multiple layers of materials over which the dish-shaped contact is placed. This chipping and crack-ing will cause corrosion of these materials at their outer edges, but this does not occur in devices manufactured by the present invention where the lead-in contacts have been removed from pressure contact at the edges of these interior layered materials.

~i~çLQ~yL~Lof Invention The general purpose of this invention is to pro-vide a new and improved integrated circuit interconnect structure for providing drive current to thermal ink jet printhead heater resistors and a high yie}d process for fabricating same. This interconnect structure is uniquely adapted and constructed for making good electrical connec-tions to spring biased pressure contacts, such as individual fingers or leads on a lead frame type of flexible or "flex"
circuit.
To accomplish this purpose, I have discovered and developed a pr$nthead structure and fabrication process therefor which includes forming a resistive layer on an insulating substrate and then ~orming a conductive trace pattern laterally coextensive with the resistive layer and 12777~,g extending only over a predetermined area of the insulating substrate. The conductive trace pattern has an opening therein defining a resistor heater element.
Next, an insulating barrier layer is formed atop the conductive trace material and extends down over the edges of the conductive trace material and the resistive layer and then out over a predetermined area of the adjacent insulating substrate. Then, a small via is formed in the insulating barrier layer and over the conductive trace pattern, so that a subsequently deposited metal overlay pattern may be extended from into the via and then out over the adjacent area of the insulating substrate where no conductive trace material extends. In this manner, the interconnect metal in this latter area provides a relatively large and flat electrical contact area for spring biased contacts.
And, the electrical connection to the conductive trace pattern is only through the relatively small via in the barrier layer where the area o~ edge expo~ure in the barrier layer and the area of conductive trace material exposure is mainted at a minimum.
Various aspects of the invention are as follows:
A proces~ for fabricating a thin film resigtor printhead structure which includes:
a. forming a resistive layer on an insulating substrate and a conductive trace pattern located on the resistive layer and having an opening therein defining a resistive heater element, b. forming an insulating barrier layer atop said conductive trace pattern, c. forming a via in said insulating barrier layer for receiving a metal overlay pattern in electrical contact with said conductive trace pattern, said via having a geometry which exposes a 1Z7~774 predetermined area of said conductive trace pattern and d. extending said metal ovèrlay pattern from said conductive trace pattern and through said via and down over an adjacent area of said insulating substrate, whereby the metal overlay pattern over said adjacent area of said insulating substrate provides a rèlatively large and flat electrical contact area remote from said conductive trace pattern for receiving a spring biased contact.
A thin film resistor printhead and interconnect structure including, in combination:
a. a resistive layer and a conductive trace pattern formed on a predete~mined area of an insulating substrate, and said conductive trace pattern having an opening therein de~ining a resistive heater element, b. an insulating barrier layer formed atop said conductive trace pattern and having a surface geometry which expose~ a predetermined area of said conductive trace pattern, and c. a metal overlay pattern extending from said conductive trace pattern and down over and on an adjacent area o~ said insulating substrate under which no conductive trace pattern appears, whereby the metal over said adjacent area of said insulating substrate provides a relatively large and flat electrical contact area for receiving a spring biased contact.
A thin film interconnect structure including, in combination:
a. a resistive layer and a conductive trace pattern formed thereon disposed on a predetermined area of an insulating substrate, and said ;~, 1m7~4 conductive trace pattern having an opening therein defining a resistive transducer element, b. an insulating barrier layer formed atop said conductive trace pattern and having a surface geometry which exposes a predetermined area of said conductive trace pattern, and c. a metal overlay pattern extending from said predetermined area of said conductive trace pattern and down over and on an adjacent area of said insulating substrate under which no conductive trace pattern appears, whereby the metal on said adjacent area of said insulating substrate provides a relatively large and flat electrical contact area for receiving an electrical contact.
The above and other advantages, novel features and alternative methods of construction of this invention will become better understood in the following description of the accompanying drawings.

~ie~ ri~~ ~8 Figure~ 1 through 7 illustrate, in schematic views, a series of thin ~ilm resistor process steps uti-;::

',` ~

12~m4 lized in fabricating a printhead interconnect structure according to the invention.
Figure 8 is an alternative embodiment of the in-vention wherein the barrier layers have been laterally re-duced to expose an edge portion of the underlying aluminum trace material for subsequent metal overlay thereon.

Be$t ~ode For Carrying Out The Invention Referring now to Figure 1, a substrate starting material 10 such as silicon is treated using either thermal oxidation or vapor deposition techniques to form a thin layer 12 o~ silicon dioxide thereon. The combination of th~
silicon substrate lO and the layer 12 of silicon dioxide will be re~erred to herein as the "insulating substrate"
upon which a subsequent layer 14 o~ resisltive heater material is depo~ited. Pre~erably, the layer 14 will be tantalum aluminum, TaAl, which is a well known resistive heater material in the art ot thermal ink jet printhead construction. Next, a thin layer 16 of aluminum is depos-ited atop the tantalum aluminum layer 14 to comp}ete th~
structure o~ Figure 1.
In the particular materials set described above for a preferred embodiment o~ the invention, the silicon-silicon dioxide combination 10, 12 was approximately 600 microns in thickness; the tantalum aluminum layer 14 was approximately 1000 angstroms in thickness; and the aluminum conductive trace material 16 was approximately 5000 ang-stroms in thickness. The resistor and conductor materials ~2~774 were magnetron sputter deposited. This materials set is generally well known in the art and is described, for example, in the Hewlett-Packard Journal, Vol. 36, No. 5, May, 1985.
Referring now to Figure 2, the structure shown therein was appropriately masked and etched with a suitable etchant in order to define the composite island 18 of tantalum aluminum 14 and aluminum 16 on the right hand side of the insulating substrate. As will become better appreciated below, the island 18 is formed on only a portion of the insulating substrate 10 and 12, leaving an area of the left-hand side of the substrate available for making good electrical contacts of the type to be described. Next, as shown in Figure 3, a pattern is etched in the aluminum layer 16 to form the opening 20 which define~ the lateral extent of a re~istive heater element 22 which i~ current driven by the conductive trace aluminum layer 16.
Next, as shown in Figure 4, a composite layer barrier material is deposited over the upper surface of the structure in this figure and includes a first layer 24 of silicon nitride which is covered by a second layer of highly inert silicon carbide. This composite layer (24, 26) barrier material provides both good adherance to the underlying materials and good insulation and protection against cavation wear and ink corrosion which the underlying layers beneath these materials 24 and 26 would otherwise receive during an ink jet printing operation.

127'm4 Next, as shown Figure 5, a relatively small via 28 is dry etched in the composite silicon nitride/silicon car-bide barrier layer using freon gas to thereby leave a small area 30 in the aluminum conductive trace material exposed for ~urther electrical contact. Such contact is made as shown in Figure 6 when a conductive lead-in or overlay pattern of conductors 32 and 34 are magnetron sputter deposited on the surface of Figure 5 and extend from into electrical contact with a relatively small area 30 of con-ductor trace material and then out onto the left hand side o~ the structure in Figure 5 and atop the previousl~
deposited barrier layer material. The combined thic~ness of the gold and tantalum layer~ is approximately 2 microns.
Thi~ conductivs lead-in compositQ structure in-cludes a ~ir~t layer 32 of tantalum and a second layer 34 of gold successively deposited in the geometrical configuration shown using conventional masking and metal evaporation tech-niques. Thus, the area 36 on the upper sur~ace of the gold layer 34 in Figure 6 extends over a relatively wide and flat area of the integrated structure and is located away from the aluminium conductive trace pattern previously de-scribed. Thia construction therefore enables a finger or spring lead contact member 38, which may be part of a larger lead frame member (not shown), to be brought into good ~irm pressure contact with the sur~ace area 36 o~ the gold layer 34 and without causing any detrimental ef~ect on the alumi-num conductive trace pattern. This larger lead frame member is described in more detail in U.S. Patent No. 4,806,106 of Janet E. Mebane et al issued February 21, 1989 and assigned to the present assignee.
Finally, and of course prior to the application of the spring biased contact 38, a surface pattern of polymer material 40 is formed in the geometry shown in Figure 7 to a thickness of approximately 50 microns. This polymer material provides a protective layer or shield over the contact via 30 and over the electrical contact layers 32 and 34 extending down into contact therewith.
It will be understood that, for sake of brevity, only a single heater resistor and conductive trace connection therefor has been shown. However, in actual practice the printhead will have many of these heater resistors which will usually be symmetrically spaced in a rectangular pattern on one area of the insulating substrate.
Various modification~ may be made in the above described embodi~ent without departing from the scope of this invention. For example, in Figure 4, it may be preferable in certain applications to deposit layers 24 and 26 on only a predetermined area of the underlying aluminum trace material 16. Then, the tantalum and gold layers 32 and 34 would be deposited over an area of edge exposed aluminum trace material and down and out over the now-exposed silicon dioxide layer 12 on the left hand side of the device structure. Thus, in this modified embodiment as shown in Figure 8, the tantalum-gold composite layer 32', 34' on the now-exposed left ; hand sio2 layer 12 will serve as the electrical contact area for receiving the above spring biased leads or the like. The Si3N4/Si C composite layer 24', 26' is masked and etched so as to leave a small edge portion of the aluminium trace material 16' exposed to receive the tantalum layer 32' thereon as shown in Figure 8. And, . ~

as in Figure 7, there is a relatively wide area on the surface of the gold film 34' for receiving the spring biased lead contact 38'. Finally, and also as in Figure 7, the outer layer 40' in Figure 8 corresponds to the surface protection polymer layer 40 as indicated above with respect to Figure 7.

Industrial Ap~licability The present invention is used in the fabrication of printheads for thermal ink jet printers which serve as standard peripheral equipment for a variety of computers and the like.

Claims (5)

1. A process for fabricating a thin film resistor printhead structure which includes:
a. forming a resistive layer on an insulating substrate and a conductive trace pattern located on the resistive layer and having an opening therein defining a resistive heater element, b. forming an insulating barrier layer atop said conductive trace pattern, c. forming a via in said insulating barrier layer for receiving a metal overlay pattern in electrical contact with said conductive trace pattern, said via having a geometry which exposes a predetermined area of said conductive trace pattern, and d. extending said metal overlay pattern from said conductive trace pattern and through said via and down over an adjacent area of said insulating substrate, whereby the metal overlay pattern over said adjacent area of said insulating substrate provides a relatively large and flat electrical contact area remote from said conductive trace pattern for receiving a spring biased contact.
2. A thin film resistor printhead and interconnect structure including, in combination:
a. a resistive layer and a conductive trace pattern formed on a predetermined area of an insulating substrate, and said conductive trace pattern having an opening therein defining a resistive heater element, b. an insulating barrier layer formed atop said conductive trace pattern and having a surface geometry which exposes a predetermined area of said conductive trace pattern, and c. a metal overlay pattern extending from said conductive trace pattern and down over and on an adjacent area of said insulating substrate under which no conductive trace pattern appears, whereby the metal over said adjacent area of said insulating substrate provides a relatively large and flat electrical contact area for receiving a spring biased contact.
3. The structure defined in claim 2 wherein a small via is made in said insulating barrier layer to expose said conductive trace pattern for connection to said metal overlay pattern.
4. The structure defined in claim 2 wherein said insulating barrier layer is formed of smaller lateral dimension than said conductive trace pattern to thereby leave an edge area of said conductive trace pattern exposed to receive said metal overlay pattern in electrical contact therewith.
5. A thin film interconnect structure including, in combination:
a. a resistive layer and a conductive trace pattern formed thereon disposed on a predetermined area of an insulating substrate, and said conductive trace pattern having an opening therein defining a resistive transducer element, b. an insulating barrier layer formed atop said conductive trace pattern and having a surface geometry which exposes a predetermined area of said conductive trace pattern, and c. a metal overlay pattern extending from said predetermined area of said conductive trace pattern and down over and on an ajdacent area of said insulating substrate under which no conductive trace pattern appears, whereby the metal on said adjacent area of said insulating substrate provides a relatively large and flat electrical contact area for receiving an electrical contact.
CA000543170A 1986-08-28 1987-07-28 Process for manufacturing thermal ink jet printhead and integrated circuit (ic) structures produced thereby Expired - Lifetime CA1277774C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US902,287 1978-05-01
US06/902,287 US4862197A (en) 1986-08-28 1986-08-28 Process for manufacturing thermal ink jet printhead and integrated circuit (IC) structures produced thereby

Publications (1)

Publication Number Publication Date
CA1277774C true CA1277774C (en) 1990-12-11

Family

ID=25415615

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000543170A Expired - Lifetime CA1277774C (en) 1986-08-28 1987-07-28 Process for manufacturing thermal ink jet printhead and integrated circuit (ic) structures produced thereby

Country Status (6)

Country Link
US (1) US4862197A (en)
EP (1) EP0258606B1 (en)
JP (1) JP2960065B2 (en)
CA (1) CA1277774C (en)
DE (1) DE3782700T2 (en)
HK (1) HK128393A (en)

Families Citing this family (69)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE68927268T2 (en) * 1988-06-03 1997-02-20 Canon Kk Liquid ejection recording head, substrate therefor, and liquid ejection recording apparatus using said head
US5243363A (en) * 1988-07-22 1993-09-07 Canon Kabushiki Kaisha Ink-jet recording head having bump-shaped electrode and protective layer providing structural support
US5570119A (en) * 1988-07-26 1996-10-29 Canon Kabushiki Kaisha Multilayer device having integral functional element for use with an ink jet recording apparatus, and recording apparatus
JP2840271B2 (en) * 1989-01-27 1998-12-24 キヤノン株式会社 Recording head
US4999650A (en) * 1989-12-18 1991-03-12 Eastman Kodak Company Bubble jet print head having improved multiplex actuation construction
JP2771008B2 (en) * 1990-02-28 1998-07-02 キヤノン株式会社 Recording device and recording head
US5045870A (en) * 1990-04-02 1991-09-03 International Business Machines Corporation Thermal ink drop on demand devices on a single chip with vertical integration of driver device
US5187500A (en) * 1990-09-05 1993-02-16 Hewlett-Packard Company Control of energy to thermal inkjet heating elements
JPH0590221A (en) * 1991-02-20 1993-04-09 Canon Inc Etching method of silicon compound film, and formation of article by said method
US5322811A (en) * 1991-08-01 1994-06-21 Canon Kabushiki Kaisha Method for manufacturing a recording head with integrally housed semiconductor functional elements
US5317346A (en) * 1992-03-04 1994-05-31 Hewlett-Packard Company Compound ink feed slot
WO1994011195A1 (en) * 1992-11-12 1994-05-26 Graphic Utilities, Inc. Method for refilling ink jet cartridges
US5686948A (en) * 1992-11-12 1997-11-11 Graphic Utilities, Inc. Method for refilling ink jet cartridges
DE69405435T2 (en) * 1993-03-16 1998-01-22 Hewlett Packard Co Method and device for the production of electrically interconnected circuits
US5295839A (en) * 1993-03-16 1994-03-22 Hewlett-Packard Company Method and system for interconnectingly engaging circuits
EP0616394A1 (en) * 1993-03-16 1994-09-21 Hewlett-Packard Company Method and system for producing electrically interconnected circuits
US5949461A (en) * 1994-02-18 1999-09-07 Nu-Kote Imaging International, Inc. Ink refill bottle
US6070969A (en) 1994-03-23 2000-06-06 Hewlett-Packard Company Thermal inkjet printhead having a preferred nucleation site
US5635968A (en) * 1994-04-29 1997-06-03 Hewlett-Packard Company Thermal inkjet printer printhead with offset heater resistors
US6758552B1 (en) 1995-12-06 2004-07-06 Hewlett-Packard Development Company Integrated thin-film drive head for thermal ink-jet printer
US5883650A (en) * 1995-12-06 1999-03-16 Hewlett-Packard Company Thin-film printhead device for an ink-jet printer
US6239820B1 (en) 1995-12-06 2001-05-29 Hewlett-Packard Company Thin-film printhead device for an ink-jet printer
US5790154A (en) * 1995-12-08 1998-08-04 Hitachi Koki Co., Ltd. Method of manufacturing an ink ejection recording head and a recording apparatus using the recording head
US6113216A (en) * 1996-08-09 2000-09-05 Hewlett-Packard Company Wide array thermal ink-jet print head
US5901425A (en) 1996-08-27 1999-05-11 Topaz Technologies Inc. Inkjet print head apparatus
EP0882978A1 (en) * 1997-06-04 1998-12-09 STMicroelectronics S.r.l. Integrated semi-conductor device comprising a chemoresistive gas microsensor and manufacturing process thereof
US6030071A (en) * 1997-07-03 2000-02-29 Lexmark International, Inc. Printhead having heating element conductors arranged in a matrix
US6120135A (en) * 1997-07-03 2000-09-19 Lexmark International, Inc. Printhead having heating element conductors arranged in spaced apart planes and including heating elements having a substantially constant cross-sectional area in the direction of current flow
US6123410A (en) 1997-10-28 2000-09-26 Hewlett-Packard Company Scalable wide-array inkjet printhead and method for fabricating same
TW468271B (en) * 1999-03-26 2001-12-11 United Microelectronics Corp Thin film resistor used in a semiconductor chip and its manufacturing method
US6260952B1 (en) * 1999-04-22 2001-07-17 Hewlett-Packard Company Apparatus and method for routing power and ground lines in a ink-jet printhead
US6132032A (en) * 1999-08-13 2000-10-17 Hewlett-Packard Company Thin-film print head for thermal ink-jet printers
US6318846B1 (en) 1999-08-30 2001-11-20 Hewlett-Packard Company Redundant input signal paths for an inkjet print head
US6139131A (en) 1999-08-30 2000-10-31 Hewlett-Packard Company High drop generator density printhead
US6280019B1 (en) 1999-08-30 2001-08-28 Hewlett-Packard Company Segmented resistor inkjet drop generator with current crowding reduction
US6582062B1 (en) 1999-10-18 2003-06-24 Hewlett-Packard Development Company, L.P. Large thermal ink jet nozzle array printhead
US6331044B2 (en) * 1999-10-27 2001-12-18 Hewlett-Packard Company Corrosion resistant thermal ink jet print cartridge and method of manufacturing same
JP2001138521A (en) 1999-11-11 2001-05-22 Canon Inc Ink jet recording head and ink jet recording apparatus using the same
US6482574B1 (en) 2000-04-20 2002-11-19 Hewlett-Packard Co. Droplet plate architecture in ink-jet printheads
US6481831B1 (en) 2000-07-07 2002-11-19 Hewlett-Packard Company Fluid ejection device and method of fabricating
US6648732B2 (en) 2001-01-30 2003-11-18 Hewlett-Packard Development Company, L.P. Thin film coating of a slotted substrate and techniques for forming slotted substrates
US20020158945A1 (en) 2001-04-30 2002-10-31 Miller Richard Todd Heating element of a printhead having resistive layer over conductive layer
US7101021B2 (en) * 2001-07-30 2006-09-05 Seiko Epson Corporation Connection apparatus for circuit board, ink jet type recording apparatus using the same, IC chip and ink cartridge having IC chip
US6856007B2 (en) 2001-08-28 2005-02-15 Tessera, Inc. High-frequency chip packages
US7025894B2 (en) * 2001-10-16 2006-04-11 Hewlett-Packard Development Company, L.P. Fluid-ejection devices and a deposition method for layers thereof
US6747684B2 (en) * 2002-04-10 2004-06-08 Hewlett-Packard Development Company, L.P. Laser triggered inkjet firing
US6704996B2 (en) 2002-04-30 2004-03-16 Lexmark International, Inc. Method for making ink jet printheads
US6540334B1 (en) 2002-04-30 2003-04-01 Lexmark International, Inc. Method for making ink jet printheads
US7104623B2 (en) * 2002-06-07 2006-09-12 Hewlett-Packard Development Company, L.P. Fluid ejection system with photosensor activation of ejection element
US7083250B2 (en) * 2002-06-07 2006-08-01 Hewlett-Packard Development Company, L.P. Fluid ejection and scanning assembly with photosensor activation of ejection elements
US6799819B2 (en) 2002-06-07 2004-10-05 Hewlett-Packard Development Company, L.P. Photosensor activation of an ejection element of a fluid ejection device
US6705701B2 (en) * 2002-06-07 2004-03-16 Hewlett-Packard Development Company, L.P. Fluid ejection and scanning system with photosensor activation of ejection elements
US6786575B2 (en) * 2002-12-17 2004-09-07 Lexmark International, Inc. Ink jet heater chip and method therefor
US6794753B2 (en) * 2002-12-27 2004-09-21 Lexmark International, Inc. Diffusion barrier and method therefor
US6972480B2 (en) 2003-06-16 2005-12-06 Shellcase Ltd. Methods and apparatus for packaging integrated circuit devices
WO2005004195A2 (en) 2003-07-03 2005-01-13 Shellcase Ltd. Method and apparatus for packaging integrated circuit devices
JP2005067164A (en) * 2003-08-28 2005-03-17 Sony Corp Liquid ejection head, liquid ejector, and process for manufacturing liquid ejection head
WO2005031862A1 (en) 2003-09-26 2005-04-07 Tessera, Inc. Structure and method of making sealed capped chips
CN1314542C (en) * 2003-10-21 2007-05-09 财团法人工业技术研究院 Hydrojet chip structure
US20050116344A1 (en) * 2003-10-29 2005-06-02 Tessera, Inc. Microelectronic element having trace formed after bond layer
US7080896B2 (en) * 2004-01-20 2006-07-25 Lexmark International, Inc. Micro-fluid ejection device having high resistance heater film
JP4137027B2 (en) * 2004-08-16 2008-08-20 キヤノン株式会社 Inkjet head substrate, method for producing the substrate, and inkjet head using the substrate
US20060183270A1 (en) * 2005-02-14 2006-08-17 Tessera, Inc. Tools and methods for forming conductive bumps on microelectronic elements
US8143095B2 (en) 2005-03-22 2012-03-27 Tessera, Inc. Sequential fabrication of vertical conductive interconnects in capped chips
US7291849B1 (en) * 2005-09-28 2007-11-06 Agere Systems Inc. Calibration standard for transmission electron microscopy
US7936062B2 (en) 2006-01-23 2011-05-03 Tessera Technologies Ireland Limited Wafer level chip packaging
US8604605B2 (en) 2007-01-05 2013-12-10 Invensas Corp. Microelectronic assembly with multi-layer support structure
US8733872B2 (en) * 2008-01-28 2014-05-27 Hewlett-Packard Development Company, L.P. Common base lateral bipolar junction transistor circuit for an inkjet print head
US11214064B2 (en) 2018-04-02 2022-01-04 Hewlett-Packard Development Company, L.P. Adhering layers of fluidic dies

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4463359A (en) * 1979-04-02 1984-07-31 Canon Kabushiki Kaisha Droplet generating method and apparatus thereof
JPS57211248A (en) * 1981-06-22 1982-12-25 Hitachi Ltd Semiconductor integrated circuit device
JPH0645235B2 (en) * 1984-07-20 1994-06-15 キヤノン株式会社 Liquid jet head and method of manufacturing the head
JPS6135973A (en) * 1984-07-30 1986-02-20 Hitachi Ltd Thermal head
US4719477A (en) * 1986-01-17 1988-01-12 Hewlett-Packard Company Integrated thermal ink jet printhead and method of manufacture

Also Published As

Publication number Publication date
JPS6359541A (en) 1988-03-15
HK128393A (en) 1993-11-26
EP0258606B1 (en) 1992-11-19
DE3782700T2 (en) 1993-06-03
EP0258606A2 (en) 1988-03-09
DE3782700D1 (en) 1992-12-24
JP2960065B2 (en) 1999-10-06
EP0258606A3 (en) 1989-07-26
US4862197A (en) 1989-08-29

Similar Documents

Publication Publication Date Title
CA1277774C (en) Process for manufacturing thermal ink jet printhead and integrated circuit (ic) structures produced thereby
EP0320192B1 (en) Thin film device for an ink jet printhead and process for manufacturing same
CA1302160C (en) Integrated thermal ink jet printhead and method of manufacture
EP0521634B1 (en) Improved thermal inkjet printhead structure and method for making the same
US7960240B1 (en) System and method for providing a dual via architecture for thin film resistors
JPH0768759A (en) Thermal ink jet print head and its production
EP1463067B1 (en) Method of forming an integrated circuit thin film resistor
US6786575B2 (en) Ink jet heater chip and method therefor
US7808048B1 (en) System and method for providing a buried thin film resistor having end caps defined by a dielectric mask
JP2005035281A (en) Manufacturing method of liquid ejection head
US6209991B1 (en) Transition metal carbide films for applications in ink jet printheads
US5041847A (en) Thermal head
US6331049B1 (en) Printhead having varied thickness passivation layer and method of making same
CN111033718B (en) Apparatus and method for thin film resistor using via blocking layer
US4734563A (en) Inversely processed resistance heater
US20050052501A1 (en) Heater for inkjet printer head and method for production thereof
JP3101194B2 (en) Thermal head and method of manufacturing the same
RU2263998C2 (en) Method for producing printhead interconnection structure incorporating thin-film resistor
JP3397532B2 (en) Base for liquid jet recording head and method of manufacturing the same
EP0113950B1 (en) Method of making a resistance heater
JP3645741B2 (en) Manufacturing method of thermal head
KR100188251B1 (en) Inkjet printer head manufacturing method
JP4694036B2 (en) Etching method, heater device and manufacturing method thereof
RU2261498C2 (en) Method for making a printer head with thin-film resistor and printer head device
CN114103477A (en) Thermal head, method of manufacturing thermal head, and thermal printer

Legal Events

Date Code Title Description
MKLA Lapsed