CA1306635C - Method and apparatus for making reclosable bags with fastener strips in a form fill and seal machine - Google Patents
Method and apparatus for making reclosable bags with fastener strips in a form fill and seal machineInfo
- Publication number
- CA1306635C CA1306635C CA000574086A CA574086A CA1306635C CA 1306635 C CA1306635 C CA 1306635C CA 000574086 A CA000574086 A CA 000574086A CA 574086 A CA574086 A CA 574086A CA 1306635 C CA1306635 C CA 1306635C
- Authority
- CA
- Canada
- Prior art keywords
- film
- bag
- tube
- edges
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
- B65B9/2035—Tube guiding means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/305—Electrical means involving the use of cartridge heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/004—Preventing sticking together, e.g. of some areas of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/133—Fin-type joints, the parts to be joined being flexible
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
- B29C66/4312—Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8351—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
- B29C66/83541—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement
- B29C66/83543—Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement cooperating flying jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/849—Packaging machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/18—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for making package-opening or unpacking elements
- B65B61/188—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for making package-opening or unpacking elements by applying or incorporating profile-strips, e.g. for reclosable bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
- B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
- B65B9/213—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2005/00—Elements of slide fasteners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
- B31B70/813—Applying closures
- B31B70/8131—Making bags having interengaging closure elements
- B31B70/8132—Applying the closure elements in the machine direction
Abstract
ABSTRACT OF THE DISCLOSURE
A method and apparatus for forming a tube and bag from a supply of thin thermoplastic film with the film being formed into tubular shape about a filling tube with the edges of the film brought together and joined solely by a zipper strip having reclosable pressure interlocking members thereon with the zipper strip preferably heat sealed to the film and the zipper strip having a web between the pressure interlocking members which provides a tamper-evident juncture between the edges of the film so that the web must be severed for access to the interior of a bag formed from the film, and individual bags formed from the continuous tube by filling the tube through the filling tube and cross seaming and cutting individual bags from the continuous film tube.
A method and apparatus for forming a tube and bag from a supply of thin thermoplastic film with the film being formed into tubular shape about a filling tube with the edges of the film brought together and joined solely by a zipper strip having reclosable pressure interlocking members thereon with the zipper strip preferably heat sealed to the film and the zipper strip having a web between the pressure interlocking members which provides a tamper-evident juncture between the edges of the film so that the web must be severed for access to the interior of a bag formed from the film, and individual bags formed from the continuous tube by filling the tube through the filling tube and cross seaming and cutting individual bags from the continuous film tube.
Description
~3~6~5 T I T L E
.
THOD AND A}?PARATI~S FO~R MA}~ING RECLOSABLE BAGS
WII'~I F'A5~ENE~ STRIPS IN A P`O~M FILL AND SEAL MACE~INE"
BACKGROUND OF T~IE INVENTION
The invention relates ~o improvements in me~hods and apparatus for making reclosable bags and particularly in a form fill process wherein completed reopenable bags are ~ormed by feeding film downwa,rdly over a filling 6pout. ~ore particularly, the invention relat,es to an improved manner ln which completed packets or b~gs are formed with a reclosable ~ipper a~ the opening. A safety seal joins the edges of the bag opening in a manner to provide the sole joining means and provide an air-proof and moisture-proof seal for the bag opening and als~ ~o provide a tamper-evident means by a web between the elemen~s of the zipper, which web must be e;evered ~r torn for ac'cess into the bag~
The art of making reclosable bags equlpped wi~h extruded plastic proile reclosable separable fastener mean~ has experienoed a long per~oa ~f dev~lopment as reflect~d in numerous paten~ dla~losures~ l~ has been ~onv*ntional prac~ice to extrude plasti~ ~aterial i~ tubul~r or sheet form with ~he p~ofile ~eparable fastener ~ean~ co-extruded along ~nd par~liel to the longitudinal formation axi~ of he we~, that ls, the directiOn in -:;
:~3~6~3~
which the web is extr~ded~ On ~he other hand, prefabricated ~eparable fastener strip means have been secured to separately formed web and with the fastener strip means extending longitudinally parallel to the longi~udinal formation axis of the web. By way of example, V.S. Pat. Re. 29,043 is referred to as disclosing coextrusion of web and fastener means and forming the same into bag sections.
U.S. Pat. No. 3,948~705 exemplifies the technique of securing reclosable fastener strips to the plastic film parallel to the longitudinal formation axis of the web by fusion or heat seal methods.
~ ttachment of separable fastener strips parallel to the longitudinal formation of the axis of the web by adhesive means is exemplified in U.S. Pat. Nos. 4,372,793, 4,354,541 and 4,355,~94.
~ .S. Pat. No. 4,046,408 discloses separably interlockable fasteners along the edges of the plastic sheet material having generally arrow-shaped pro~iles; the fasteners being either integrally extruded from flat sheets or tubes of plastic film or ~upplied in the form of extruded strips at~ached to the web or film by heat sealing.
In the ormation of reclosable plastic bags when the bags are used for foodstuffs and like ~aterial, it is advantageous to have the bags supplied with a tamper-evident seal which not only protects the contents from the inqress of foreign materials and contamination, but also shows if inadvertent or intentional opening has occurred prior to the bag and its contents being in the posse~sion of the buyer. Such a protective seal if formed continuous externally of the reclosable seal rather than internally, can additionally protect ~he reclosable 13~1~'663~
zipper elements from dust and dirt and other contaminants with a permanent protective seal located outwardly of the reclosable seal, moisture and other foreign elements oannot enter the bag and the purchaser can see that he is obtaining a previously unopened and unused bag where the contents are fully protected.
This conveys a feeling of safety and comfort to the purchaser who may be concerned about someone criminally obtaining access to the bag and placing dangerous contaminants into the contents.
Examples of tamper-evident structures are shown in U.S.
Pat. Nos. 2,978,769, 3,172,443, 3,685~562 and 3,7BO.781.
My recently issued Pat. No~ 4,709,533 discloses a tube made from film in a ~orm fill process wherein the tube has ~astener strips joined to the inner surface o~ the film material inside o~ a fin seal made between the edges of the film. This method and structur~e while providing advantages over arrangements heretofore used, re~uires that sufficient ~ilm be provided to be joined outside of the fastener strips, and t~e joi~ed ~in seal o the ~ilm is limited to bei~g of the weight of the film.
SUM~RY OE' ~HE P~ESENT IN~NTION
With the present invention, the problems, disadvantages and shortcomings inhere~t in prior ar~ ~echniques are overcome especially as related to vertical form, fill and seal arrangements for making and ~illing bags, ~nd particularly for bags which have a tamper evident arrangement which must be severed or torn for access to the bags.
An object ~f the present invention is to provide an improved me~hod and apparatus for making and filling bags by a ~orm ~ill technique wherein a reclosable ~ipper is ~astened between the edges of film which are to ~orm the top lips of a bag and the zipper is utilized a~ the sole junc~ure between the edges of the film~
3 ~ ~ ~ 3 ~
A further object of the invention is to provide an improved method and apparatus for making and ~illing bags and an improved bag structure wherein the bag has a reclosable zipper along the top and a tamper-evident arrangement between the strips of the zipper either above or below the interlocking elements provided wholly by the ~tructure of the zipper and not limited o the limitations of the film of the bag.
A further object of the invention is to provide an improved bag having a security ~eal or tamper-evident means which has greater capabilities and less limitations than structures heretofore available.
In accordance with the principles of the present invention, an apparatus and method is provide~ wherein film is fed downwardly wrapped around a form film tube and the edges of the film are brought together in adjacency. The adjacent edges of the film are j~ined such as by heat sealing to interlocking zipper members, which thereafter orm the sole juncture between the edges of the film and which zîpper members provide a reclosable opening for the top of the completed bag. The bag is filled through the filling spout and the ~ube is cross-~ealed and portions are cut off to form the bags. A web extends between the zipper strips, either above or below the interlocking elements, which web can be cons~ructed of a weight and wid~h with optimum characteristics for forming a security seal at the top of the bag and forming a tamper-eviden~ seal. In a single rapid operation, a ~ag is formed wherein the film of the bag has optimum characteristics for the bag J ~nd the plastic of the zipper and of the web there~etween have optimum characteristics for the functions of the zipper and functions of the security tamper-evident ~eal.
~3~ 6~5 According to abroad aspect, the invention relates to the method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising the steps:
continuously feeding a supply of thin thermoplastic film from a supply means;
wrapping the film into tubular shape over a filling spout bringing the lateral edges of the film together in adjacent relationship to form a tube;
feeding a continuous supply of plastic zipper strip having first and second reclosable pressure interlocking members into a space between said film edges; and attaching said members to the film betwesn said film edyes so that said strip provides the sole means joining said edges and said strip provides a reopenable closure for a bag formed of said film, According to a further broad aspect, the invention relates to an apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising in combination:
means for continuously feeding a supply of thermoplastic film to form a tube;
a supply spout for vertically dropping contents into the tube;
means guiding and wrapping said supply af film about the tube as the ~ilm moves downwardly;
first guide means positioned relative to the spout for bringin~ the lateral edges of the ~ilm into adjacency;
zipper feed : means feeding ~irst ~nd second continuous reclosable pressure interlocking members into a space be~ween the ~ilm edges:
and : 4a-~3~ 35 attaching means joining the edges of the film to said interlocking members so that said members provide the sole means for joining said film edges and the members provide a reclosable closure for a bag formed of said film.
According to a still further broad aspect, the invention relates to a bag tube structure for receiving contents and for providing a tube from which individual bags can be separated comprising in combination:
an elongate continuous supply of film shaped into a : tube with edges in adjacency; and a continuous zipper joined to said edges and providing the sole joining means for said edges having pressure reclosable interlocking members thereon with a web between said pressure interlocking members, said web : providing a tamper-evident means which must be separated ~or access into the interior of the bag, said tube adapted for cross-sealing and receiving contents to sever individual bags from the tuhe.
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' ~L3~6635 Other objects, features and advantages of the present invention will become more apparent in connection with the teachings of the principles thereof in the specification, claims and drawings in which:
DESCRIPTION O~ THE DRAWINGS
FIG. 1 is a perspective view with por'cions shown in phantom view and portions shown somewhat ~chematically sf an apparatus constructed and operatiny in accordance with the principles of the present invention;
FIG. 2 is a fragmentary view somewhat similar to Fig. 1, shown ln perspective and shown somewhat enlarged from Fi~. 1 of portions of the structure o~ Fig. l;
FIG. 3 is a fragmentary enlarged sectional view taken substantially alo.ng line III-III of Fig. l;
FIG. 4 i~ a horizontal sectional view taken through the edges of the film o~ the tube formed by the structures of Figs. 1 and 2 illustrating the relationship between the elements;
FIG. 5 is an enlarged fragmentary view illustrating the manner of attaching the fastener to the film of the bag and ~ IG. ~ is another view similar to Fig. 5 and illustrating another form of att~ching the fastener to the bag.
DESCRIPTION OF THE PREFERRED EM~
As ill~strated in Figs. 1 through 3, a thin thermoplastic ilm such as polyethylene is fed into a form, fill and seal arrangement to make and ~ill individual bags which have a reclosable fastener at the top. The film 10 is shaped in cylindrical or tubular shape by being ~ed over a filling tube 11. Th~ filling tube has an upper funnel end 12 through which contents are discharged to fall downwardly into individual bags.
_5_ ~
~3~66~5 The film is fed forwardly from a supply source, not shown, over a guide roll 13 and may be shaped around the filling tube by ~houlders, ~uch as shown generally at 9 in Fig. 2. The film is advanced by being pulled down incrementally the width of each bag which is to be formed.
The edges 3f the film 14 and 15 are brought together into adjacency and a zipper strip 16 is fed between the edges.
While the edges are bro~ght into adjacency, they are not brought together and are merely laid in face-to-face or confronting relationship against the outer surfaces of the ~ipper strip 16.
The film is pulled downwardly by cross-sealing bars 17 and 18 which have movement indicated by the arxowed lines 17a and 18a. The bars 17 a~d 18 are first brought together against the ~ubular film at a location where it has descended below the lower end of ~he filling tube 11 in order to form a cross-seal to join the faces o the film. ~his provides a side seam for the bag, closing the tube so that as contents are dropped through the filling tube 11, they are retalned within the bag. Essentially simultaneously with the sealing by the bar~ 17 and 1~, a cut~ing knife 19 is moved across the film ~o remove an individual previously filled bag from the tube. The sealing bars 17 and 18 will be first brought together as indioated by the borizontal por~lons of the arrowed llnes 17a and 18a and then will move vertically downwardly as indicated by the vertical portions of the arruwed line~ 17a and 18a to draw the film downwardly and thereby form the next bag.
The completed bag shown at 21 has its bot~om 25 formed by the doubled film and its side seams at 22 and 23 are formed ~y the actlon of the sealing bars 17 and 1~. The side edge of the ~ucceeding bag is ~hown at 20 closed so that the contents can ~3~663S
drop down and be retained in the bag so that the bag is essentially filled through its side. The top is closed sslely by the zipper strip 16 with the adjacent edges of the film 14 and 15 sealed thereto as will be described further ln connection with Figs. 1 through 3.
As the zipper strip 16 descends and is fed between the adjacent edges 14 and 15 of th~ film, ~he edges of ~he film are pushed against the outer surfaces of the strip by guide rollers 26 and 27. The assembled strip 16 an~ edges 14 and 15 are then joined by heat sealing bars 35 and 36. The zipper strip is fed off of a supply roll 29 over a guide roll 28 between he film edges 14 and 15~ The zipper strip may have on it preformed -~pot seals that are indexed to be aligned with the cross bars 17 and 1~ or such spot seals may be added to the zipper strip while the strip proceeds through the form, fill and seal machine, by adding a spot seal station after rolls 44 and 45 but before cross bars 17 and 18.
The zipper strip 16 preferably is U-shaped having webs 30 and 31 with pressure interlocking coac~ins profiles 33 and 34 thereon. While the profiles and their webs may be separate, in a preferred form, they are joined by a ~ecurity web 32 which operates to make the bag pilfex-eviden and provides insurance that the bag will be cl~sed with integrity against the en~ry of forei~n elements, and in some instances' with mois~ure-tight integrity until the contents are used when the bag i~ opened.
The pressure interlocking fastener profiles ~re shown as including a groove 33 wi~h a rib: shaped element 34 which interlock when pressed together and which separate when pulled apart by graspiny flanges that become available when the integri~y web 32 is broken.
~3Q61~35 The zipper strip 16 is guided downwardly by a f in 41 which is rounded at its outer edge and which has grooves 42 and 43 in which the profiles 33 and 34 slide as the zipper strip moves vertically downward. The fin is supported on the filler tube 11.
As the film and the zlpper strip descends, pulled down by the vertical movement of the sealing and clamping bars 17 and 18, the edges 14 and 15 of the film are sealed ~o the outer surfaces of the zipper webs 30 and 31. This sealing is accomplished by heated sealing bars 35 and 36 which have an inwardly smooth metal surface to slidably contact the outer surfaces of the film. The film is pressed tightly against the zipper strips 16 by rollers 26 and 27 as the zipper strip and film move downwardly between the bars 35 and 36. The bars 35 and 36 have heating elements 37a and b and 38a and b, Fig. 2, embedded therein. Any combination of these heating elements may be used. For example, in certain insta w es it may be preferable to use only elements 37 a and b and element 38a. ~eat is transferred ~hrough ~he ilm to secure the ~ilm edges 14 and 15 to the outer surf,ace of the zipper strip. To avoid heat being transmtted directly to the profiles to possibly distort them, grooves 39 and 40 may also be provided in the inner surfaces of the heating blocks 35 and 36 with the grooves being loeated opposite the profiles 33 and 3~. ~he fin 41 has a smooth outer surface so that the zipper strip slides smcothly downwardly while the heat seal is b ing performed.
Immedi~e~y after the webs of the zipper strip are sealed to the edges o~ ~he ~ilm, the sealed portions pass beyond ~he lower end of the sealing blocks 35 and 36 and the groove 33 and rib 43 are occluded by pressure rollers 44 and 45, Fig. 1.
~3~663~
Thus, the zipper strip forms the closure f~r the top of the bag with the integrity web portion 32 sealing the bag and the rib and groove elements additionally in~erlocked.
Fig. 4 is a vertical sectional view through the top of the bag showing the relationship of the parts after the rib and groove have been interlocked. ~he zipper strip has the security web portion 32 intact so that the bag opening remains closed and is protected. The web 32 may be formed with parallel lines 56 and 57 of weakened ~ear resistance thus permitting the top of the web 32 to be ~orn off when the bag is to be used. When the top portion is torn off, upwardly projecting flaps remain for the user to pull apart the rib and groove elements to open the bag.
The bag is reclosed by pressure pressing the rib back into the groove element.
Fig. 5 illustrates a modified form wherein the edges 14 and 15 of the film are secured to the outer surfaces of a zipper strip 45. The zipper strip 45 has side we~s which support pressure closable rib and groove elemen~s 46 and ~7 which may have multiple heads and grooves. Heat sealing blocks 4~ and 49 have channe~s ~0 and 51 therein so that the heat of the blocks 48 and 49 is not transmi~ted ~o deform the rib and groove elements 46 and 47. The zipper s~rip 45 may have lines 56 and 57 of weakened tear resistance for pulling off the ~op portion of ~he web when ~he ba~ is to be used.
Fig. 6 illustrates another important form of the bag arrangement wherein the ~s~ion of the zipper strip is inverted relative to i~ po~i~ion in the arrangement of Fig. 1. In this arrangement, a zipper strip 53 is again positioned between the film edges 14 and 1~ ~nd the film edges are sealed to the web surfaces ~4 and 55 of the zipper strip 53. Fi~. 6 illustrates ~3C~6635 heated blocks 5~ and 59 sealing the edges 14 and 15 of the film t~ the zipper strip 53. ~he zipper strip may have a line 50 of weakened tear resistance so that the zipper trip can be separated into two parts when the bag is to be used. In this arrangement, the guide fin 60 is not attached to the filler tube, but fixed to a part of the frame of the form, fill and seal machine. Vntil the time the bag is used, the zipper strip provides a security seal for making the bag a tamper-evident bag. In other words when the user obtains the bag, he will know immediately whether it has been previously opened by noticing whether the web portion 52 which bridges the sides of the zipper strip has been broken. The lines of weakened tear resistance which are showrl at 50 in Fig. 6 and which are shown at 56 and 57 in Figs. 4 and 5 may be formed by a mere V-shaped channel in the surface of the plastic of the zipper strip. If the lines 56 and 57 or 50 are perforated, the bag wil still provide a tamper eyident bag, but the moisture-tight integrity will be lost and it will be necessary to provides lines of weakened tear resistance which do not penetrate the plastic of the zipper strip if moisture-proof integrity must be maintained.
In operation, a series of bags are formed by feeding film 10 downwardly over a filling tube 11 7 The film edges 14 and 15 are brought into adjacency and sealed to the outer surfaces of a zipper strip 16r Only sufficient film need be provided to reach the zipper strip and the edges of the film are not at~ached to each other~ The zipper strip thus provides the closure for the ba~ which eventually will be the bag ~opO The plas~ic of ~he web portion which is shown a~ 32 and which extends between the sides of the zipper strip can be chosen to be of the weight necessary to keep the bag closed in a hermetic or tamper evident ~3~6635 manner either above or below the zipper interlocking elments and the thickness of this plastic can be selected of any thickness desired regardless of the bag film required to form the side walls of the bag. In a simple sealing operation, the edges 14 and 15 are joined to the zipper strip to form a completed bag when the bag is filled and ends are severed from the tubular length. An improved bag results by utilizing a film of uni$orm thickness and of optimum characteristics for the bag while at the same time providing a plastic of a type and thickness which best meets the requirements of reclosable rib and groove elements and of a security moisture integrity web across the top of the bag.
The zipper strip can be installed in either direction, that is, with the web projecting outwardly as shown in Figs. 4 and 5 or with the web projecting inwardly as shown in Fig. 6. In the arrangement of Fig. 6, the projec~ing ends of the webs of the closure provide flanges for later opening the bag. In the arrangements of Figs. 4 and 5, the web portions beneath the top joining strip provide flanges for opening the bag.
Thus, it will be seen that there has been provided an improved method ~nd apparatus and an improved bag which meets the objectives and advantages above set forth ~nd attains an improved bag well suited for foodstuffs and other merchandise which must be protected.
.
THOD AND A}?PARATI~S FO~R MA}~ING RECLOSABLE BAGS
WII'~I F'A5~ENE~ STRIPS IN A P`O~M FILL AND SEAL MACE~INE"
BACKGROUND OF T~IE INVENTION
The invention relates ~o improvements in me~hods and apparatus for making reclosable bags and particularly in a form fill process wherein completed reopenable bags are ~ormed by feeding film downwa,rdly over a filling 6pout. ~ore particularly, the invention relat,es to an improved manner ln which completed packets or b~gs are formed with a reclosable ~ipper a~ the opening. A safety seal joins the edges of the bag opening in a manner to provide the sole joining means and provide an air-proof and moisture-proof seal for the bag opening and als~ ~o provide a tamper-evident means by a web between the elemen~s of the zipper, which web must be e;evered ~r torn for ac'cess into the bag~
The art of making reclosable bags equlpped wi~h extruded plastic proile reclosable separable fastener mean~ has experienoed a long per~oa ~f dev~lopment as reflect~d in numerous paten~ dla~losures~ l~ has been ~onv*ntional prac~ice to extrude plasti~ ~aterial i~ tubul~r or sheet form with ~he p~ofile ~eparable fastener ~ean~ co-extruded along ~nd par~liel to the longitudinal formation axi~ of he we~, that ls, the directiOn in -:;
:~3~6~3~
which the web is extr~ded~ On ~he other hand, prefabricated ~eparable fastener strip means have been secured to separately formed web and with the fastener strip means extending longitudinally parallel to the longi~udinal formation axis of the web. By way of example, V.S. Pat. Re. 29,043 is referred to as disclosing coextrusion of web and fastener means and forming the same into bag sections.
U.S. Pat. No. 3,948~705 exemplifies the technique of securing reclosable fastener strips to the plastic film parallel to the longitudinal formation axis of the web by fusion or heat seal methods.
~ ttachment of separable fastener strips parallel to the longitudinal formation of the axis of the web by adhesive means is exemplified in U.S. Pat. Nos. 4,372,793, 4,354,541 and 4,355,~94.
~ .S. Pat. No. 4,046,408 discloses separably interlockable fasteners along the edges of the plastic sheet material having generally arrow-shaped pro~iles; the fasteners being either integrally extruded from flat sheets or tubes of plastic film or ~upplied in the form of extruded strips at~ached to the web or film by heat sealing.
In the ormation of reclosable plastic bags when the bags are used for foodstuffs and like ~aterial, it is advantageous to have the bags supplied with a tamper-evident seal which not only protects the contents from the inqress of foreign materials and contamination, but also shows if inadvertent or intentional opening has occurred prior to the bag and its contents being in the posse~sion of the buyer. Such a protective seal if formed continuous externally of the reclosable seal rather than internally, can additionally protect ~he reclosable 13~1~'663~
zipper elements from dust and dirt and other contaminants with a permanent protective seal located outwardly of the reclosable seal, moisture and other foreign elements oannot enter the bag and the purchaser can see that he is obtaining a previously unopened and unused bag where the contents are fully protected.
This conveys a feeling of safety and comfort to the purchaser who may be concerned about someone criminally obtaining access to the bag and placing dangerous contaminants into the contents.
Examples of tamper-evident structures are shown in U.S.
Pat. Nos. 2,978,769, 3,172,443, 3,685~562 and 3,7BO.781.
My recently issued Pat. No~ 4,709,533 discloses a tube made from film in a ~orm fill process wherein the tube has ~astener strips joined to the inner surface o~ the film material inside o~ a fin seal made between the edges of the film. This method and structur~e while providing advantages over arrangements heretofore used, re~uires that sufficient ~ilm be provided to be joined outside of the fastener strips, and t~e joi~ed ~in seal o the ~ilm is limited to bei~g of the weight of the film.
SUM~RY OE' ~HE P~ESENT IN~NTION
With the present invention, the problems, disadvantages and shortcomings inhere~t in prior ar~ ~echniques are overcome especially as related to vertical form, fill and seal arrangements for making and ~illing bags, ~nd particularly for bags which have a tamper evident arrangement which must be severed or torn for access to the bags.
An object ~f the present invention is to provide an improved me~hod and apparatus for making and filling bags by a ~orm ~ill technique wherein a reclosable ~ipper is ~astened between the edges of film which are to ~orm the top lips of a bag and the zipper is utilized a~ the sole junc~ure between the edges of the film~
3 ~ ~ ~ 3 ~
A further object of the invention is to provide an improved method and apparatus for making and ~illing bags and an improved bag structure wherein the bag has a reclosable zipper along the top and a tamper-evident arrangement between the strips of the zipper either above or below the interlocking elements provided wholly by the ~tructure of the zipper and not limited o the limitations of the film of the bag.
A further object of the invention is to provide an improved bag having a security ~eal or tamper-evident means which has greater capabilities and less limitations than structures heretofore available.
In accordance with the principles of the present invention, an apparatus and method is provide~ wherein film is fed downwardly wrapped around a form film tube and the edges of the film are brought together in adjacency. The adjacent edges of the film are j~ined such as by heat sealing to interlocking zipper members, which thereafter orm the sole juncture between the edges of the film and which zîpper members provide a reclosable opening for the top of the completed bag. The bag is filled through the filling spout and the ~ube is cross-~ealed and portions are cut off to form the bags. A web extends between the zipper strips, either above or below the interlocking elements, which web can be cons~ructed of a weight and wid~h with optimum characteristics for forming a security seal at the top of the bag and forming a tamper-eviden~ seal. In a single rapid operation, a ~ag is formed wherein the film of the bag has optimum characteristics for the bag J ~nd the plastic of the zipper and of the web there~etween have optimum characteristics for the functions of the zipper and functions of the security tamper-evident ~eal.
~3~ 6~5 According to abroad aspect, the invention relates to the method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising the steps:
continuously feeding a supply of thin thermoplastic film from a supply means;
wrapping the film into tubular shape over a filling spout bringing the lateral edges of the film together in adjacent relationship to form a tube;
feeding a continuous supply of plastic zipper strip having first and second reclosable pressure interlocking members into a space between said film edges; and attaching said members to the film betwesn said film edyes so that said strip provides the sole means joining said edges and said strip provides a reopenable closure for a bag formed of said film, According to a further broad aspect, the invention relates to an apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising in combination:
means for continuously feeding a supply of thermoplastic film to form a tube;
a supply spout for vertically dropping contents into the tube;
means guiding and wrapping said supply af film about the tube as the ~ilm moves downwardly;
first guide means positioned relative to the spout for bringin~ the lateral edges of the ~ilm into adjacency;
zipper feed : means feeding ~irst ~nd second continuous reclosable pressure interlocking members into a space be~ween the ~ilm edges:
and : 4a-~3~ 35 attaching means joining the edges of the film to said interlocking members so that said members provide the sole means for joining said film edges and the members provide a reclosable closure for a bag formed of said film.
According to a still further broad aspect, the invention relates to a bag tube structure for receiving contents and for providing a tube from which individual bags can be separated comprising in combination:
an elongate continuous supply of film shaped into a : tube with edges in adjacency; and a continuous zipper joined to said edges and providing the sole joining means for said edges having pressure reclosable interlocking members thereon with a web between said pressure interlocking members, said web : providing a tamper-evident means which must be separated ~or access into the interior of the bag, said tube adapted for cross-sealing and receiving contents to sever individual bags from the tuhe.
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' ~L3~6635 Other objects, features and advantages of the present invention will become more apparent in connection with the teachings of the principles thereof in the specification, claims and drawings in which:
DESCRIPTION O~ THE DRAWINGS
FIG. 1 is a perspective view with por'cions shown in phantom view and portions shown somewhat ~chematically sf an apparatus constructed and operatiny in accordance with the principles of the present invention;
FIG. 2 is a fragmentary view somewhat similar to Fig. 1, shown ln perspective and shown somewhat enlarged from Fi~. 1 of portions of the structure o~ Fig. l;
FIG. 3 is a fragmentary enlarged sectional view taken substantially alo.ng line III-III of Fig. l;
FIG. 4 i~ a horizontal sectional view taken through the edges of the film o~ the tube formed by the structures of Figs. 1 and 2 illustrating the relationship between the elements;
FIG. 5 is an enlarged fragmentary view illustrating the manner of attaching the fastener to the film of the bag and ~ IG. ~ is another view similar to Fig. 5 and illustrating another form of att~ching the fastener to the bag.
DESCRIPTION OF THE PREFERRED EM~
As ill~strated in Figs. 1 through 3, a thin thermoplastic ilm such as polyethylene is fed into a form, fill and seal arrangement to make and ~ill individual bags which have a reclosable fastener at the top. The film 10 is shaped in cylindrical or tubular shape by being ~ed over a filling tube 11. Th~ filling tube has an upper funnel end 12 through which contents are discharged to fall downwardly into individual bags.
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~3~66~5 The film is fed forwardly from a supply source, not shown, over a guide roll 13 and may be shaped around the filling tube by ~houlders, ~uch as shown generally at 9 in Fig. 2. The film is advanced by being pulled down incrementally the width of each bag which is to be formed.
The edges 3f the film 14 and 15 are brought together into adjacency and a zipper strip 16 is fed between the edges.
While the edges are bro~ght into adjacency, they are not brought together and are merely laid in face-to-face or confronting relationship against the outer surfaces of the ~ipper strip 16.
The film is pulled downwardly by cross-sealing bars 17 and 18 which have movement indicated by the arxowed lines 17a and 18a. The bars 17 a~d 18 are first brought together against the ~ubular film at a location where it has descended below the lower end of ~he filling tube 11 in order to form a cross-seal to join the faces o the film. ~his provides a side seam for the bag, closing the tube so that as contents are dropped through the filling tube 11, they are retalned within the bag. Essentially simultaneously with the sealing by the bar~ 17 and 1~, a cut~ing knife 19 is moved across the film ~o remove an individual previously filled bag from the tube. The sealing bars 17 and 18 will be first brought together as indioated by the borizontal por~lons of the arrowed llnes 17a and 18a and then will move vertically downwardly as indicated by the vertical portions of the arruwed line~ 17a and 18a to draw the film downwardly and thereby form the next bag.
The completed bag shown at 21 has its bot~om 25 formed by the doubled film and its side seams at 22 and 23 are formed ~y the actlon of the sealing bars 17 and 1~. The side edge of the ~ucceeding bag is ~hown at 20 closed so that the contents can ~3~663S
drop down and be retained in the bag so that the bag is essentially filled through its side. The top is closed sslely by the zipper strip 16 with the adjacent edges of the film 14 and 15 sealed thereto as will be described further ln connection with Figs. 1 through 3.
As the zipper strip 16 descends and is fed between the adjacent edges 14 and 15 of th~ film, ~he edges of ~he film are pushed against the outer surfaces of the strip by guide rollers 26 and 27. The assembled strip 16 an~ edges 14 and 15 are then joined by heat sealing bars 35 and 36. The zipper strip is fed off of a supply roll 29 over a guide roll 28 between he film edges 14 and 15~ The zipper strip may have on it preformed -~pot seals that are indexed to be aligned with the cross bars 17 and 1~ or such spot seals may be added to the zipper strip while the strip proceeds through the form, fill and seal machine, by adding a spot seal station after rolls 44 and 45 but before cross bars 17 and 18.
The zipper strip 16 preferably is U-shaped having webs 30 and 31 with pressure interlocking coac~ins profiles 33 and 34 thereon. While the profiles and their webs may be separate, in a preferred form, they are joined by a ~ecurity web 32 which operates to make the bag pilfex-eviden and provides insurance that the bag will be cl~sed with integrity against the en~ry of forei~n elements, and in some instances' with mois~ure-tight integrity until the contents are used when the bag i~ opened.
The pressure interlocking fastener profiles ~re shown as including a groove 33 wi~h a rib: shaped element 34 which interlock when pressed together and which separate when pulled apart by graspiny flanges that become available when the integri~y web 32 is broken.
~3Q61~35 The zipper strip 16 is guided downwardly by a f in 41 which is rounded at its outer edge and which has grooves 42 and 43 in which the profiles 33 and 34 slide as the zipper strip moves vertically downward. The fin is supported on the filler tube 11.
As the film and the zlpper strip descends, pulled down by the vertical movement of the sealing and clamping bars 17 and 18, the edges 14 and 15 of the film are sealed ~o the outer surfaces of the zipper webs 30 and 31. This sealing is accomplished by heated sealing bars 35 and 36 which have an inwardly smooth metal surface to slidably contact the outer surfaces of the film. The film is pressed tightly against the zipper strips 16 by rollers 26 and 27 as the zipper strip and film move downwardly between the bars 35 and 36. The bars 35 and 36 have heating elements 37a and b and 38a and b, Fig. 2, embedded therein. Any combination of these heating elements may be used. For example, in certain insta w es it may be preferable to use only elements 37 a and b and element 38a. ~eat is transferred ~hrough ~he ilm to secure the ~ilm edges 14 and 15 to the outer surf,ace of the zipper strip. To avoid heat being transmtted directly to the profiles to possibly distort them, grooves 39 and 40 may also be provided in the inner surfaces of the heating blocks 35 and 36 with the grooves being loeated opposite the profiles 33 and 3~. ~he fin 41 has a smooth outer surface so that the zipper strip slides smcothly downwardly while the heat seal is b ing performed.
Immedi~e~y after the webs of the zipper strip are sealed to the edges o~ ~he ~ilm, the sealed portions pass beyond ~he lower end of the sealing blocks 35 and 36 and the groove 33 and rib 43 are occluded by pressure rollers 44 and 45, Fig. 1.
~3~663~
Thus, the zipper strip forms the closure f~r the top of the bag with the integrity web portion 32 sealing the bag and the rib and groove elements additionally in~erlocked.
Fig. 4 is a vertical sectional view through the top of the bag showing the relationship of the parts after the rib and groove have been interlocked. ~he zipper strip has the security web portion 32 intact so that the bag opening remains closed and is protected. The web 32 may be formed with parallel lines 56 and 57 of weakened ~ear resistance thus permitting the top of the web 32 to be ~orn off when the bag is to be used. When the top portion is torn off, upwardly projecting flaps remain for the user to pull apart the rib and groove elements to open the bag.
The bag is reclosed by pressure pressing the rib back into the groove element.
Fig. 5 illustrates a modified form wherein the edges 14 and 15 of the film are secured to the outer surfaces of a zipper strip 45. The zipper strip 45 has side we~s which support pressure closable rib and groove elemen~s 46 and ~7 which may have multiple heads and grooves. Heat sealing blocks 4~ and 49 have channe~s ~0 and 51 therein so that the heat of the blocks 48 and 49 is not transmi~ted ~o deform the rib and groove elements 46 and 47. The zipper s~rip 45 may have lines 56 and 57 of weakened tear resistance for pulling off the ~op portion of ~he web when ~he ba~ is to be used.
Fig. 6 illustrates another important form of the bag arrangement wherein the ~s~ion of the zipper strip is inverted relative to i~ po~i~ion in the arrangement of Fig. 1. In this arrangement, a zipper strip 53 is again positioned between the film edges 14 and 1~ ~nd the film edges are sealed to the web surfaces ~4 and 55 of the zipper strip 53. Fi~. 6 illustrates ~3C~6635 heated blocks 5~ and 59 sealing the edges 14 and 15 of the film t~ the zipper strip 53. ~he zipper strip may have a line 50 of weakened tear resistance so that the zipper trip can be separated into two parts when the bag is to be used. In this arrangement, the guide fin 60 is not attached to the filler tube, but fixed to a part of the frame of the form, fill and seal machine. Vntil the time the bag is used, the zipper strip provides a security seal for making the bag a tamper-evident bag. In other words when the user obtains the bag, he will know immediately whether it has been previously opened by noticing whether the web portion 52 which bridges the sides of the zipper strip has been broken. The lines of weakened tear resistance which are showrl at 50 in Fig. 6 and which are shown at 56 and 57 in Figs. 4 and 5 may be formed by a mere V-shaped channel in the surface of the plastic of the zipper strip. If the lines 56 and 57 or 50 are perforated, the bag wil still provide a tamper eyident bag, but the moisture-tight integrity will be lost and it will be necessary to provides lines of weakened tear resistance which do not penetrate the plastic of the zipper strip if moisture-proof integrity must be maintained.
In operation, a series of bags are formed by feeding film 10 downwardly over a filling tube 11 7 The film edges 14 and 15 are brought into adjacency and sealed to the outer surfaces of a zipper strip 16r Only sufficient film need be provided to reach the zipper strip and the edges of the film are not at~ached to each other~ The zipper strip thus provides the closure for the ba~ which eventually will be the bag ~opO The plas~ic of ~he web portion which is shown a~ 32 and which extends between the sides of the zipper strip can be chosen to be of the weight necessary to keep the bag closed in a hermetic or tamper evident ~3~6635 manner either above or below the zipper interlocking elments and the thickness of this plastic can be selected of any thickness desired regardless of the bag film required to form the side walls of the bag. In a simple sealing operation, the edges 14 and 15 are joined to the zipper strip to form a completed bag when the bag is filled and ends are severed from the tubular length. An improved bag results by utilizing a film of uni$orm thickness and of optimum characteristics for the bag while at the same time providing a plastic of a type and thickness which best meets the requirements of reclosable rib and groove elements and of a security moisture integrity web across the top of the bag.
The zipper strip can be installed in either direction, that is, with the web projecting outwardly as shown in Figs. 4 and 5 or with the web projecting inwardly as shown in Fig. 6. In the arrangement of Fig. 6, the projec~ing ends of the webs of the closure provide flanges for later opening the bag. In the arrangements of Figs. 4 and 5, the web portions beneath the top joining strip provide flanges for opening the bag.
Thus, it will be seen that there has been provided an improved method ~nd apparatus and an improved bag which meets the objectives and advantages above set forth ~nd attains an improved bag well suited for foodstuffs and other merchandise which must be protected.
Claims (25)
1. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising the steps:
continuously feeding a supply of thin thermoplastic film from a supply means;
wrapping the film into tubular shape over a filling spout bringing the lateral edges of the film together in adjacent relationship to form a tube;
feeding a continuous supply of plastic zipper strip having webs with first and second reclosable pressure interlocking members thereon into a space between said film edges;
attaching the webs of said members to the film between said film edges so that said strip provides the sole means joining said edges and said strip provides a reopenable closure for a bag formed of said film; and wherein said interlocking members are joined by one of said webs and said one web must be separated for access to the interior of a bag formed by said film.
continuously feeding a supply of thin thermoplastic film from a supply means;
wrapping the film into tubular shape over a filling spout bringing the lateral edges of the film together in adjacent relationship to form a tube;
feeding a continuous supply of plastic zipper strip having webs with first and second reclosable pressure interlocking members thereon into a space between said film edges;
attaching the webs of said members to the film between said film edges so that said strip provides the sole means joining said edges and said strip provides a reopenable closure for a bag formed of said film; and wherein said interlocking members are joined by one of said webs and said one web must be separated for access to the interior of a bag formed by said film.
2. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 1:
including locating said one web outwardly of the interlocking members so that the web must be separated for access to the members.
including locating said one web outwardly of the interlocking members so that the web must be separated for access to the members.
3. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 1:
wherein said one web is located inwardly of said members so that the members are separated before separating said web for access to the interior of the bag.
wherein said one web is located inwardly of said members so that the members are separated before separating said web for access to the interior of the bag.
4. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 1:
including forming a cross-seal laterally across the film at a location after the members are attached to the film.
including forming a cross-seal laterally across the film at a location after the members are attached to the film.
5. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 4:
wherein said plastic zipper has spot seals thereon indexed to be aligned with said cross-seals.
wherein said plastic zipper has spot seals thereon indexed to be aligned with said cross-seals.
6. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 4:
including forming a spot seal on the zipper strip joining said interlocking members and indexing said spot seal to be aligned with said cross-seal.
including forming a spot seal on the zipper strip joining said interlocking members and indexing said spot seal to be aligned with said cross-seal.
7. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 4:
including laterally cutting the tubular film through the cross-seal location so that a succession of reclosable containers are formed from the tube sealed at their ends.
including laterally cutting the tubular film through the cross-seal location so that a succession of reclosable containers are formed from the tube sealed at their ends.
8. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 4:
including depositing a quantity of contents through the filling spout after the formation of the cross-seal so that a container formed by the cross-seal receives the contents.
including depositing a quantity of contents through the filling spout after the formation of the cross-seal so that a container formed by the cross-seal receives the contents.
9. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the steps of claim 2:
wherein means defining a gear line is provided in said one web between the members for parting of the web and separating the interlocking members.
wherein means defining a gear line is provided in said one web between the members for parting of the web and separating the interlocking members.
10. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising in combination:
means for continuously feeding a supply of thermoplastic film to form a tube;
a supply spout for vertically dropping contents into the tube;
means guiding and wrapping said supply of film about the tube as the film moves downwardly;
first guide means positioned relative to the spout for bringing the lateral edges of the film into adjacency;
zipper feed means feeding first and second continuous zipper strips having webs with reclosable pressure interlocking members into a space between the film edges;
attaching means joining the edges of the film to said webs of said interlocking members so that said members provide the sole means for joining said film edges and the members provide a reclosable closure for a bag formed of said film; and wherein said interlocking members are joined by a web portion connecting said webs which must be separated for access to the interior of a bag formed by the film.
means for continuously feeding a supply of thermoplastic film to form a tube;
a supply spout for vertically dropping contents into the tube;
means guiding and wrapping said supply of film about the tube as the film moves downwardly;
first guide means positioned relative to the spout for bringing the lateral edges of the film into adjacency;
zipper feed means feeding first and second continuous zipper strips having webs with reclosable pressure interlocking members into a space between the film edges;
attaching means joining the edges of the film to said webs of said interlocking members so that said members provide the sole means for joining said film edges and the members provide a reclosable closure for a bag formed of said film; and wherein said interlocking members are joined by a web portion connecting said webs which must be separated for access to the interior of a bag formed by the film.
11. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 10:
wherein said first guide means includes a pair of opposed pressure rollers urging the edges of the film together against the interlocking members.
wherein said first guide means includes a pair of opposed pressure rollers urging the edges of the film together against the interlocking members.
12. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 10:
wherein said attaching means includes heated thermal sealing elements for joining plastic of the film and of said interlocking members.
wherein said attaching means includes heated thermal sealing elements for joining plastic of the film and of said interlocking members.
13. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 10:
including means for laterally cross-sealing and cutting the film after attachment of the interlocking members for encapsulating contents within the film supplied through the tube.
including means for laterally cross-sealing and cutting the film after attachment of the interlocking members for encapsulating contents within the film supplied through the tube.
14. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 10:
wherein said feed means positions the interlocking members with said web portion outwardly of the members relative to the interior of the bag formed by the film.
wherein said feed means positions the interlocking members with said web portion outwardly of the members relative to the interior of the bag formed by the film.
15. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 14:
wherein said feed means positions said web portion inwardly of the interlocking members to that the interlocking members can be separated for access to the web.
wherein said feed means positions said web portion inwardly of the interlocking members to that the interlocking members can be separated for access to the web.
16. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 10:
wherein said web portion has a tear line of weakened resistance to provide a separation for the web so that the web provides a pilfer evident means for the bag.
wherein said web portion has a tear line of weakened resistance to provide a separation for the web so that the web provides a pilfer evident means for the bag.
17. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 10:
wherein said attaching means includes sealing bars for heating the edges of the film and the webs of said interlocking members to form a thermal junction therebetween.
wherein said attaching means includes sealing bars for heating the edges of the film and the webs of said interlocking members to form a thermal junction therebetween.
18. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 17:
wherein said sealing bars include embedded heating elements therein.
wherein said sealing bars include embedded heating elements therein.
19. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film in accordance with the structure of claim 18:
wherein said heating elements are located to selectively heat portions of the webs to be attached to the film.
wherein said heating elements are located to selectively heat portions of the webs to be attached to the film.
20. The method of forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising the steps:
continuously feeding a supply of thin thermoplastic film from a supply means;
wrapping the film into tubular shape over a filling spout bringing the lateral edges of the film together in adjacent relationship to form a tube;
feeding a continuous supply of plastic zipper strip having first and second reclosable pressure interlocking members into a space between said film edges; and attaching said members to the film between said film edges so that said strip provides the sole means, joining said edges and said strip provides a reopenable closure for a bag formed of said film.
continuously feeding a supply of thin thermoplastic film from a supply means;
wrapping the film into tubular shape over a filling spout bringing the lateral edges of the film together in adjacent relationship to form a tube;
feeding a continuous supply of plastic zipper strip having first and second reclosable pressure interlocking members into a space between said film edges; and attaching said members to the film between said film edges so that said strip provides the sole means, joining said edges and said strip provides a reopenable closure for a bag formed of said film.
21. An apparatus for forming a vertical tubular form fill reclosable bag from a sheet of plastic film comprising in combination:
means for continuously feeding a supply of thermoplastic film to form a tube;
a supply spout for vertically dropping contents into the tube;
means guiding and wrapping said supply of film about the tube as the film moves downwardly;
first guide means positioned relative to the spout for bringing the lateral edges of the film into adjacency;
zipper feed means feeding first and second continuous reclosable pressure interlocking members into a space between the film edges;
and attaching means joining the edges of the film to said interlocking members so that said members provide the sole means for joining said film edges and the members provide a reclosable closure for a bag formed of said film.
means for continuously feeding a supply of thermoplastic film to form a tube;
a supply spout for vertically dropping contents into the tube;
means guiding and wrapping said supply of film about the tube as the film moves downwardly;
first guide means positioned relative to the spout for bringing the lateral edges of the film into adjacency;
zipper feed means feeding first and second continuous reclosable pressure interlocking members into a space between the film edges;
and attaching means joining the edges of the film to said interlocking members so that said members provide the sole means for joining said film edges and the members provide a reclosable closure for a bag formed of said film.
22. A bag tube structure for receiving contents and for providing a tube from which individual bags can be separated comprising in combination:
an elongate continuous supply of film shaped into a tube with edges in adjacency; and a continuous zipper joined to said edges and providing the sole joining means for said edges having pressure reclosable interlocking members thereon with a web between said pressure interlocking members, said web providing a tamper-evident means which must be separated for access into the interior of the bag, said tube adapted for cross-sealing and receiving contents to sever individual bags from the tube.
an elongate continuous supply of film shaped into a tube with edges in adjacency; and a continuous zipper joined to said edges and providing the sole joining means for said edges having pressure reclosable interlocking members thereon with a web between said pressure interlocking members, said web providing a tamper-evident means which must be separated for access into the interior of the bag, said tube adapted for cross-sealing and receiving contents to sever individual bags from the tube.
23. A bag tube structure for receiving contents and for providing a tube from which individual bags can be separated constructed in accordance with claim 22:
wherein the web is positioned outwardly of the interlocking members.
wherein the web is positioned outwardly of the interlocking members.
24. A bag tube structure for receiving contents and for providing a tube from which individual bags can be separated constructed in accordance with claim 22:
wherein said web is positioned inwardly of the interlocking members.
wherein said web is positioned inwardly of the interlocking members.
25. A bag tube structure for receiving contents and for providing a tube from which individual bags can be separated constructed in accordance with claim 22:
wherein said web is provided with a tear line of weakened resistance extending therealong for separation of the web.
wherein said web is provided with a tear line of weakened resistance extending therealong for separation of the web.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/166,024 US4894975A (en) | 1988-03-09 | 1988-03-09 | Method and apparatus for making reclosable bags with fastener strips in a form fill and seal machine |
US166,024 | 1988-03-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1306635C true CA1306635C (en) | 1992-08-25 |
Family
ID=22601474
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000574086A Expired - Fee Related CA1306635C (en) | 1988-03-09 | 1988-08-08 | Method and apparatus for making reclosable bags with fastener strips in a form fill and seal machine |
Country Status (2)
Country | Link |
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US (1) | US4894975A (en) |
CA (1) | CA1306635C (en) |
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-
1988
- 1988-03-09 US US07/166,024 patent/US4894975A/en not_active Expired - Lifetime
- 1988-08-08 CA CA000574086A patent/CA1306635C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US4894975A (en) | 1990-01-23 |
US4894975B1 (en) | 1991-12-03 |
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