CA1320809C - Pre-fabricated dome-shaped structure - Google Patents

Pre-fabricated dome-shaped structure

Info

Publication number
CA1320809C
CA1320809C CA000592497A CA592497A CA1320809C CA 1320809 C CA1320809 C CA 1320809C CA 000592497 A CA000592497 A CA 000592497A CA 592497 A CA592497 A CA 592497A CA 1320809 C CA1320809 C CA 1320809C
Authority
CA
Canada
Prior art keywords
panels
edges
assembly
adjacent
support member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000592497A
Other languages
French (fr)
Inventor
Daniela Nania
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dynatherm Systems USA Ltd
Original Assignee
Dynatherm Systems USA Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US07/262,901 priority Critical patent/US4965970A/en
Application filed by Dynatherm Systems USA Ltd filed Critical Dynatherm Systems USA Ltd
Priority to CA000592497A priority patent/CA1320809C/en
Application granted granted Critical
Publication of CA1320809C publication Critical patent/CA1320809C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/32Arched structures; Vaulted structures; Folded structures
    • E04B1/3211Structures with a vertical rotation axis or the like, e.g. semi-spherical structures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/32Arched structures; Vaulted structures; Folded structures
    • E04B2001/327Arched structures; Vaulted structures; Folded structures comprised of a number of panels or blocs connected together forming a self-supporting structure
    • E04B2001/3276Panel connection details

Abstract

Abstract A prefabricated building structure having a dome-shaped configuration and which is made from a plura-lity of insulating panels is described. Adjacent panels are connected together by means of a locking device and supporting gasket located at the edges of adjacent panels.

Description

1320~

PREFABRICATED DOME-SHAPED STRUCTURE
Background Of The Invention This invention relates to a prefabricated modular building which is formed from a plurality of intercon-nected panels, and more particularly to a prefabri-cated dome-shaped structure formed from a plurality of sections made from a highly insulative material.
Because of natural or man-made disasters, such as hurricanes, volcanic eruptions, fires and the like, suitable housing which can be easily and quickly con-structed is necessary for victims of these disasters.
In addition, many remote areas throughout the world are lacking in the materials necessary for construc-ting habitable space.
Furthermore, there is need for utility or storaqe structures for the home which can be easily and quickly assembled by the homeowner.
Consequently, in view of the above needs, it is clear that a prefabricated modular building which may be easily and quickly assembled from light weight components and which is suitable for withstanding harsh environmental conditions is desirable.
Although prefabricated building structures, -such as dome-shaped buildings, are known to exist, conventional prefabricated structures have a number of disadvantagec~. Although prefabricated domed struc-turea of the prior art ars more simple to assemble than traditional brick and-wood frame residential dwellings, prior art structures usually require the initial assembly of an appropriate construction site, which hinders the speed at which the dome-shaped structure is assembled.
Furthermore, with most prior art structures, it is necessary to cover the outside of the struc- ~ -- 2 ~ 1~2~8~9 ture with a cement coating. However, if weather con-ditions are adverse, it may not be possible to apply the cement coating, thereby hindering the overall completion of the assembly.
Accordingly, it is desirable to provide a prefa-bricated building which overcome~ the above disadvan-tages, which may be assembled without complicated or expeniive equipment and tools, and which i5 habitable in both warm and cold climatic conditions.

Generally speaking, in accordance with the inven-tion, a novel prefabricated building structure of a dome-shaped configuration which may be easily assem-bled from a plurality of liqhtweight insulating panels is provided. Each of the insulating panels may be connectQd to the ad;acent panels by a suitable locking device. In particular, the edges of a first panel are connected to the corresponding edge of a second adja-cent panel by a screw-loc~ing or clamping device and a supporting gasket. The gasket is located in a chamber defined by the edges of two panels when the edges are in contact.
Accordingly, it is an object of the invention to providei an improved prefabricated building structure. -;
It is another ob~ect of the invention to provide an improved prefabricated structure which may be easily assembled and disassembled.
Still another ob~ect of the invention is to provide an improved prefabricated building structure which avoids the independQnt construction of a building site. ``
Yet a further ob~ect of the invention is to provide a prefabricated structure which is suitable for use in various climatic conditions.
Another ob~ect of the invention is to provide an -improved prefabricated structure which can withstand .,:, "-' ' ', A~ ... ...

~ 3 ~ 132~8~
various environmental conditions.
Still other objects and advantages of the inven-tion will in part be obvious and will in part be apparent fro~ the following description.
The invention accordingly comprises the assembly embodying the features of construction, combination of elements and arrangement of parts as exemplified in the following detailed description, and the scope of the invention will be indicated in the claims.
Brief ~escription 0~ The Drawings For a fuller understanding of the invention, reference is made to the following description, taken in connection with the accompanying drawings, in which: -Fig. 1 is a ~ide view in cross-section showing a prefabricated building as~embly;

Fig. 2 is a cross-sectional view ta~en along line 2-2 of Fig. l;
Fig. 3 is an enlarged crosc-sectional view taken along line 3-3 of Fig. 1 and showing how ad~acent panel~ o~ the assembly are connected; and Fig. 4 is an enlarged cross-sectional view showing how the prefabricated structure is supported on a temporary base assembly.
D~a~L De~cription 0~ The Preferred Embodiment Referrin~ first to Fig. 1, a prefabricated building assembly is generally indicated at 11 r and includes a plurality of interconnected panels or sections 13.
Each panel or section 13 is constructed of an insulating material 17 and includes side edges 14 and a curved bottom edge 16. In assembly, as described in more detail below, corresponding side edges 14 of adjacent panels 13 are connected in order to construct assembly 11, which has a dome-shaped configuration. ~-~
':"'''':"'-132o8~9 Each of panels 13 includes a lower portion 10 and a continuous upper portion 12 having a tip 18. Each of tips 18 of panels 13 meet at a common point along the upper most part of assembly 11 when assembled, as depicted in Fig. 1.
Referring now to Fig. 2 as well as to Fig. 1, one of panels 13 includes an integrally formed doorway 20 extending outwardly therefrom. Doorway 20 includes a flat roof 22 and a pair of side walls 24 which define an access region 26 suitable for enabling an individual to enter the interior of prefabricated assembly 11. Doorway 20 may also include (for a temporary assembly) a floor 71 having a plurality of ribs 73 formed thereon in order to prevent an indi-vidual from slipping due to water or ice conditions on floor 71 of doorway 20.
Panels 13 may also include a window or opening 19.
Prefzbricated assembly 11 is mounted on a base assembly generally indicated at 15 which, as described in more detail below, supports panels 13 in a substan-tially upright position.
Referring now to Fig. 3, a mechanism for con-necting ad~acent panels 13 of assembly 11 in accor-dance with the invention is described and is generally indicated at 25. Connecting mechanism 25 comprises a first clamping device generally indicated at 29 and a second clamping device generally indicated at 29'.
Clamping devices 29 and 29' enable adjacent panels 13a and 13b of assembly 11 to be connected, as described in more detail below. -~
Ad~acent panels 13a and 13b include edge portions 27a and 27b respectively, of which a part thereof are ;
in contact. Panels 13a and 13b also include outer I -surfaces 32a and 32b and inner surfaces 34a and 34b respectively.

", .. ~, , . ! . ,, ~ 5 ~ ~32~8~9 Panel 13a further includes an outer metallic shell 31a and an inner metallic shell 36a. Similarly, panel 13b includes an outer metallic shell 31b and an inner metallic shell 36b. Shell 31a of panel 13a -includes a forward flange 33a which retains a first screw 35. Shell 31b of panel 13b also includes a forward flange 33b which faces flange 33a of shell 31a and receives therein screw 35 when panels 13a and 13b are connected, as shown in Fig. 3.
Shell 36b of panel 13b includes a forward flange 38b which retains a second screw 35'. Shell 36a of panel 13a also includes a forward flange 38a which faces flange 38b of shell 36b and receives therein screw 35' when panels 13a and 13b are connected. ~-Since the inside circumference of assembly 11 is smaller than its outside circumference, each of panels 13 has an inside width which is slightly less than its outside width. As a result, between inner facing flanges 38a and 38b (as opposed to between outer facing flanges 33a and 33b) is a space 70 leading from the inside of assembly 11 into chamber 42.
In assembly, because of the difference in widths between th~ inner panel portion and the outer panel portion, facing outer flanges of 33a and 33b adjacent panels 13 seal before inner facing flanges 38a and 38b do. This assures that the overall assembly 11 is properly resistant to various wea~her conditions.
Referring still to Fig. 3, panel 13a may be formed with a laterally extending channel 41a along -edge portion 27a and panel 13b may be formed with a -~
corresponding laterally extending channel 41b along edge portion 27b. Channels 41a and 41b are disposed opposite each other when edges 27a and 27b of panels 3la and 3lb are brought into contact during assembly, and thereby define a laterally extending chamber 42.

- 6 _ 13208~9 Cbamber 42 is suitable for retaining a support member or gasket 39, which is used to aid the support of assembly 11. support member 39 is typically made of a rubber-like material and includes a laterally extending tubular portion 43 and depending arms 45a and 45b which extend into channels 41a and 41b respective-ly. Depending arm 45a includes a plurality of ribs 47a for pressing against edge portion 27a along the area which defines channel 41a of panel 13a. Similarly, depending arm 45b includes a plurality of ribs 47b which press against an edge portion 47b along the area which defines channel 41b of panel 13b.
Support member or gasket 43 helps assembly 11 maintain its overall structural configuration when assembled despite most outside forces beinq exerted thereon, such as high wind conditions or extreme changes in temperature. In particular, it provides for uniform distribution of longitudinal stress along the ~-seams of panels 13.
In addition, during assembly, gasket 43 provides a ~
mating spline to facilitate the alignment and joining - -of adjacent panels 13.
Furthermore, when adjacent panels 23 are con-nected, gasket 43 is compressed, which produces a water-tight barrier along the seams of adjacent panels -13.
In order to connect adjacent panels 13 together, a gasket 43 is inserted into laterally extending channel 41a of panel 13a. Then, panels 13a and 13b are pushed together by inserting gasket 43 into channel 41b of adjacent panel 13b. Simultaneously, clamping device 29 is tightened.
Turning now to Fig. 4, base assembly 15 which supports assembly 11 is now further described. Base assembly 15 includes a ground member 51 preferably ~
~: ' ~ 7 ~ 13208~
made from a rigid insulating material such as wood.
Ground member 51 sits directly on ground 53 and has a -diameter and overall circumference slightly larger than the diameter and circumference of assembly 11, as best shown in Fig. 2.
Base assembly 15 further includes an annular base support 55, preferably made of a plastic material such as rigid polyvinylchloride ("PVC"). As shown in Fig.
4, annular base support 55 includes a plurality of cavities 61 which face ground member 51 in assembly and a pair of screws 63 which are anchored in ground member 51 in order to connect annular base support 55 to ground member 51. Corresponding pairs of screws 63 run continuously around annular base support 55 so that all portions of base support 55 are anchored to ground member 51.
Annular base support 55 further includes an annular extending outside triangular support 57a and an annular extending inside triangular support 57b. -Supports 57a and 57b define an annular channel 58 therebetween which receives and supports panels 13 of assembly 11, as illustrated in Fig. 4. Particularly, -triangular support 57a includes a surface 59a and triangular support 57b includes a surface 59b. Sur-faces 59a and S9b are in contact with and press against panels 13 so that assembly 11 remain~
rigid. As shown in Fig. 4, surfaces 59a and 59b are at a slight angle with the vertical, in order to enhance the pressure applied by triangular members 57a and 57b on panels 13 of assembly 11.
Although annular base 55 is illustrated in the e~bodiment described herein, it would only be used for emergency or temporary assembly of the dome-shaped structure. For a more permanent assembly, a concrete footing (a slab or foundation) i~ used.

- 8 _ 1320809 When temporarily constructing prefabricated assembly 11, base assembly 15 is first mounted on ground 53 by placing ground member 51 thereon and then connecting base support 55 thereto by means of screws 63 (located along the entire circumference of base assembly 15). Then, panels 13 are mounted on annular base support 55 by fitting the bottoms thereof between annular triangular supports 57a and 57b. Thereafter, panels 13 are connected to each other by means of clamping devices 29, as described in detail above. -Although it is not necessary to use cement and/or plaster on the interior and exterior surfaces of the assembly panels, if a more permanent structure is desired and in order to make sure building code regu~
lations are met, a cement or plaster base coating may be applied to the walls of the panels, as illustrated in Fig. 4 at 72a and 72b. A resin or epoxy paint may be applied to the cement or plaster if desired. ~:
Although a clamping device is illustrated as part --of the inventive assembly, other connecting devices may be used such as a clip connector or snap connector. -It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently obtained, and since certain changes may be made in the above assembly with-out departing from the spirit and scope of the inven-tion, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limited sense.
It is also to be understood that the following claims are intended to cover all the generic and specific features of the invention herein described and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.

Claims (14)

1. A pre-fabricated modular building assembly comprising:
a plurality of contoured panels, each of said panels having a pair of side edges and an arcuate bottom edge;
means for connecting one of said side edges of one of the panels to one of said side edges of an adjacent panel;
a flexible support member disposed between adjacent panels when said edges of said adjacent panels are coupled together;
wherein said edges of adjacent panels define a channel therebetween when said edges are coupled together for retaining said support members;
wherein said flexible support member is sized and shaped to be compressed within said channel providing a seal between adjacent panels when said edges of said adjacent panels are connected by said connecting means; and wherein said support member includes a tubular portion disposed within said channel.
2. The assembly of claim 1, wherein said support member further includes a plurality of ribs for engaging with said edges of adjacent panels.
3. The assembly of claim 1, wherein said plurality of contoured panels define a substantially hemispherical-shape structure when said panels are connected together.
4. The assembly of claim 1, wherein said connecting means comprises at least one clamp means for positively maintaining said edges of said panels substantially together.
5. The assembly of claim 1, wherein each of said panels include at least one shell disposed adjacent each of said edges; and wherein said connecting means comprises a screw means for maintaining corresponding shells of adjacent panels substantially together.
6. The assembly of claim 5, wherein each of said corresponding shells includes a flange portion, said flange portions of corresponding shells being in substantial contact when the edges of adjacent panels are coupled together.
7. A pre-fabricated modular building assembly comprising:
a plurality of contoured panels, each of said panels having a pair of side edges and an arcuate bottom edge;
means for connecting one of said side edges of one of the panels to one of said side edges of adjacent panel, said connecting means comprising at least one clamp means for positively maintaining such edges of such panels substantially together;
at least one flexible support member disposed between adjacent panels when said edges of said adjacent panels are coupled together;
wherein said at least one flexible support member is sized and shaped to be compressed to provide a seal between adjacent panels when said edges of said adjacent panels are connected by said at least one clamp means; and wherein said edges of adjacent panels define a channel therebetween and said support member includes a tubular portion disposed within said channel.
8. The assembly of claim 7, wherein said support member further includes a plurality of ribs for engaging with said edges of adjacent panels.
9. A pre-fabricated modular building assembly comprising:
a plurality of contoured panels, each of said panels having a pair of side edges and an arcuate bottom edge;
means for connecting one of said side edges of one of the panels to one of said side edges of an adjacent panel;
a support member disposed between adjacent panels when said edges of said adjacent panels are coupled together;
wherein said edges of adjacent panels define a channel therebetween when said edges are coupled together for retaining support member;
wherein said support member includes a tubular portion disposed within said channel.
10. The assembly of claim 9, wherein said support member further includes a plurality of ribs for engaging with said edges of adjacent panels.
11. The assembly of claim 9, wherein said connecting means comprises at least one clamp means for positively maintaining said edges of said panels substantially together.
12. A pre-fabricated modular building assembly comprising:
a plurality of contoured panels, each of said panels having a pair of side edges and an arcuate bottom edge;
means for connecting one of said side edges of one of the panels to one of said side edges of an adjacent panel;
means for supporting said panels in a substantially upright position;
wherein each of said panels further includes an outer wall, an inner wall and a bottom portion;

wherein said supporting means comprises an annular support frame disposed beneath said bottom portions of said panels, said annular support frame including means for pressing against the outer wall of each of the panels and means for pressing against the inner wall of each of the panels, said outer and inner wall pressing means comprising annular extending triangular members disposed above said annular support frame.
13. The assembly of claim 12 wherein said means for supporting said panels further comprises a substantially circular base on which said annular support frame is mounted.
14. The assembly of claim 13, wherein said annular support frame includes a plurality of screw members for connecting said frame to said base.
CA000592497A 1988-01-19 1989-03-01 Pre-fabricated dome-shaped structure Expired - Fee Related CA1320809C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US07/262,901 US4965970A (en) 1988-01-19 1988-10-25 Prefabricated dome-shaped structure
CA000592497A CA1320809C (en) 1988-01-19 1989-03-01 Pre-fabricated dome-shaped structure

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT246788 1988-01-19
CA000592497A CA1320809C (en) 1988-01-19 1989-03-01 Pre-fabricated dome-shaped structure

Publications (1)

Publication Number Publication Date
CA1320809C true CA1320809C (en) 1993-08-03

Family

ID=25672494

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000592497A Expired - Fee Related CA1320809C (en) 1988-01-19 1989-03-01 Pre-fabricated dome-shaped structure

Country Status (2)

Country Link
US (1) US4965970A (en)
CA (1) CA1320809C (en)

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