CA2026455C - Boiler furnace combustion system - Google Patents

Boiler furnace combustion system

Info

Publication number
CA2026455C
CA2026455C CA002026455A CA2026455A CA2026455C CA 2026455 C CA2026455 C CA 2026455C CA 002026455 A CA002026455 A CA 002026455A CA 2026455 A CA2026455 A CA 2026455A CA 2026455 C CA2026455 C CA 2026455C
Authority
CA
Canada
Prior art keywords
air
furnace
nozzles
main
boiler furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002026455A
Other languages
French (fr)
Other versions
CA2026455A1 (en
Inventor
Kimishiro Tokuda
Masaharu Oguri
Shuzo Naito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Publication of CA2026455A1 publication Critical patent/CA2026455A1/en
Application granted granted Critical
Publication of CA2026455C publication Critical patent/CA2026455C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C7/00Combustion apparatus characterised by arrangements for air supply
    • F23C7/02Disposition of air supply not passing through burner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C5/00Disposition of burners with respect to the combustion chamber or to one another; Mounting of burners in combustion apparatus
    • F23C5/08Disposition of burners
    • F23C5/32Disposition of burners to obtain rotating flames, i.e. flames moving helically or spirally
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C2201/00Staged combustion
    • F23C2201/10Furnace staging
    • F23C2201/101Furnace staging in vertical direction, e.g. alternating lean and rich zones

Abstract

Abstract of the Disclosure The known boiler furnace combustion system of the type that main burners are disposed on side walls of or at corners of a square-barrel-shaped boiler furnace having a vertical axis, the burner axes are directed tangentially to an imaginary coaxial cylindrical surface, also additional air blow nozzles are disposed in the boiler furnace at a high level than the main burners, so that unburnt fuel left in a reducing atmosphere or a low oxygen concentration atmosphere of a main burner combustion region can be perfectly burnt by air blown through the additional air blow nozzles, is improved. The improvements reside in that the additional air blow nozzles are dis-posed as divided into at least two groups at higher and lower levels, the additional air blow nozzles at the lower level are provided at the corners of the boiler furnace with their axes directed tangentially to a second imaginary coaxial cylindrical surface having a larger diameter than the first imaginary coaxial cylindrical surface, and the additional air blow nozzles at the higher level are pro-vided at the centers of the side wall surfaces of the boiler furnace with their axes directed tangentially to a third imaginary coaxial cylindrical surface having a smaller diameter than the second imaginary coaxial cyl-indrical surface.

Description

2 0 ~ 5 ., ;.:

` ~OILER FURNACE COMBUSTION SYSTEM "
.. ~ .
` BACKGROUND OF THE INVENTION:
Field of the Invention:
The present invention relates to a boiler furnace ~' 5 combustion system, and more particularly to improvements in an electric utility or industrial boiler furnace com- ; ~
bustion system. ; ` ;
Description of the Prior Art:
.
, At first, one example of a boiler furnace in ,~
10 the prior art will be explained with reference to Figs. 5 to 7. Among these figures, Fig. 5 is a vertical cross-section view Fig. 6 is a horizontal cross-section view taken along line VI-VI in Fig. 5, and Fig. 7 is another ?~
horizontal cross-section view taken along line VII-VII in i~
15 Fig. 5.
s In these figures, reference numeral 01 designates ;~
' a boiler furnace main body, numeral 02 designates main ;~
;l burner wind boxes, numeral 03 designates main burner air , nozzles, numeral 04 designates main burner fuel injection ~ -,~ 20 nozzles, numeral 05 designates air ducts for main burners, numeral 06 designates fuel feed pipes, numeral 07 desig- -nates additional air ducts, numeral 09 designates flames, A~
~! numeral 10 designates air for main burners, numeral 11 3 designates~fuel such as pulverized coal, petroleum, gaseous -~- -25 fuel or the like, numeral 12 designates additional air, ~-"

~ 2 ~ 2 ~
.; . - , i`,`
,.
,,,, ~
.;, numeral 13 designates unburnt combustion gas, numeral 14 s designates combustion exhaust gas, numeral 15 designates wind boxes for addltional air, numeral 16 designates blow ;'.:: -.
nozæles for additional air, and numeral 20 designates imaginary cylindrical surfaces.
At lower corner portions of a square-barrel-shaped boiler furnace main body 01 having a nearly vertical !,'.'-'' ' ,' .: ~ ;, ' ~
axis are respectively provided main burner wind boxes 02, ~ h --~.:: . .~ :.
and at upper corner portions of the same main body are . . ! .
I 10 respectively provided wind boxes 15 for additional air ,~ ~.
~i .
(hereinafter abbreviated as AA). In each main burner wind . . ~ ;
,~, ;;: .. ~:: -box 02 are provided main burner fuel injection nozzles 04 and main burner air nozzles 03 as directed nearly hori- -~
i zontally.
t,.
,~ 15 Fuel 11 sent from a fuel feed installation not ,.
shown is fed to the main burner-fuel injection nozzles 04 .-, -: . ~
through the fuel feed pipes 06 and injected into the boiler furnace 01. On the other hand, main burner air 10 is sent ';~
, from a ventilating installation not shown through the main ~ 20 burner air ducts 05 to the main burner wind boxes 02, and ] it is bIown into the boiler furnace 01 through the main burner air nozzles 03.
Injection of the fuel 11 and blowing of the main ' : :;
burner air 10 is effected in the tangential direction to 'J . ' ~.-:', ':. ' a imaginary cylindrical surface 20 which is imagined at .;~

. ~

~ 2 - `~
't ."j,~ ~ "': ~:
'~ .: ' - - -:

2~2~a ~

. .

. .
the central portion of the boiler furnace 01. The fuel 11 --blown into the boi.ler furnace 01 along a tangenti.al direc- ~
, tion to the imaginary cylindrical surface 20 is ignited by an ignition source not shown to form flames, and as it diffuses and mixes with the main burner a:ir 10 blown in the tangential direction from the main burner air nozzles 03, combustion is continued.
Here, the main burner air 10 is fed at a rate ,~
lower than a theoretical air feed rate that is necessary `
for combustion of the fuel 11 injected into the boiler furnace 01, and so, the inside of the boiler furnace 01 lower than the AA blowing portion, is held at a state of !,~
3 reducing atmosphere. Accordingly, the combustion gas :
; produced by combustion of the fuel 11 is unburnt combus~
~ 15 tion gas 13 containing unburnt fuel at the portion lower 3 than the AA blowing portion.
The AA 12 is fed from a ventilating installation not shown which is the same as that for the main burner air lO, or from a separately disposed ventilating instal-1 - ~
lation not shown through the AA ducts 07, and it is blown into the boiler furnace 01 in a tangential manner like ~ ~ the main burner air 10 from the AA blow nozzles 16 dis- .~
posed nearly horizontally in AA wind boxes 15. Normally, -~, blowing of the AA 12 is effected in the same tangential ,l 25 direction with respect to the same imaginary cylindrical 1 ~ , ~` ' -'` ' '-:~ 3 _ ~- ~.-':
" ~ ~ ~

2 ~ ~ g ~

surface 20 as that imagined at the centra:L portion of the ~ .
boiler furnace 01 in the case of the blow.ing of the main . burner air 10. The blowing flow rate of the AA 12 is set ~ at such an air flow rate that it can suff:iciently feed .-: :
~ 5 oxygen necessita-ted for perfectly burning unburnt fuel in :~
the unburnt combustion gas 13.
The AA 12 blown into the boiler furnace 01 is mixed with the unburnt combustion gas 13 by diffusion, ., thus makes the unburnt fuel in the unburnt combustlon gas :
13 perfectly burn, and is exhausted to the outside of the ' boiler furnace 01 as combustion exhaust gas 14. .
: In such boiler furnace in the prior art, the .
I combustion gas produced by combustion of the fuel 14 in~
~. jected through the main burner fuel injection nozzles 04 ...... 15 becomes unburnt combustion gas 13 due to the fact that ~' the flow-rate of the main burner air 10 is less than a i.
theoretical air flow rate, and in the region lower than i~ the AA blowing por.tion is formed a reducing atmosphere. ;~
"~ Consequently, in the region lower than the AA blowing ~l 20 portion, nitrogen oxides (hereinafter represented by NOX) t,, . ~ .
-`~ produced by combustion of the fuel 11 is reduced and .-.. -.
decreased in amount, and instead intermediate products .~
such as ammonia (NH3), cianic acid (HCN) and the like are `.
produced. !'~
Subsequently, in the AA blowing portion, .. , ~.. ~ . ,:
::

~ ~ .

~ t~
,.- ' ~' : , . .

' ''~:

,'''' ' ' ' .

202~45~ ~;
. ;"

` 7'.
' ., r, :` t completion of' combustion of the unburnt componen-ts in the ,j unburnt combustion gas 13 is contemplated by blowing AA ij .
12 through the AA blowing nozzles 16. But at that time ~'~
since the intermediate products such as NH3, HCN and the ,: ;
like are oxidized and transformed into NOX, for the purpose of suppressing the transformation rate into NOX the blowing of AA 12 is carried out in a relatively low-temperature ,~
(about 1000 - 1200C) atmosphere portion within the boiler furnace 01.
The combustion gas produced by combustion of ¢~ ~-the fuel 11 blown through the main burner fuel injection ,i ~
.; . :,. ,:-nozzles 04 becomes unburnt combustion gas 13 because the flow rate of the main burner air 10 is less than the ~ -theoretical air flow rate with respect to the fuel 11, s 15 and it rises while it is swirling. As the unburnt com~
bustion gas 13 rises, the outer diameter of the swirl flow ;~
j of the unburnt combustion gas 13 becomes gradually large, ~ - -~, and in the proximity of the AA blowing portion, unburnt'~ combustion gas 13 flowing along the wall of the boiler 3 20 furnace 01 increases. ' The blowing momentum of the AA 12 is about 1/5 !
to 1/3 as small as the blowing momentum of the main burner air 10, provided that the blowing velocities are equal to ~-each other. The AA 12 blown from the AA blowing nozzles 16 at the respective corner portions into the flow of the S -'d ~ ~
~ `"~'`''`"'``~" ;`' ~ 5 ~-~ 2 ~ ~ 6 ~

-unburnt combustion gas 13, is divided in-to that diffuses ;
and mixes with the main flow portion of the unburnt com~
bustion gas 13 and that penetrates through the main Elow ~ , portion and flows towards the central po.rtion of the :~
~ 5 boiler furnace 01. The AA 12 flowing towards the central : -.
~ portion of the boiler furnace 01 is attenuated in momentum .` due to the fact that it penetrated throuyh the main flow - portion of the unburnt combustion gas and that the distance . from the AA blowing nozzle 16 to the central portion o:E
. 10 the boiler furnace 01 is long, hence it does not diffuse ., nor mix with the unburnt combustion gas 13 in the proximity .~
of the central portion of the boiler furnace 01, accordingly - .
it rises without contributing to completion of combustion ,~
;~ of the unburnt combustion gas, and it is exhausted from the outlet of the boiler furnace 01. .-.`
Therefore, in order.to complete combustion of unburnt components in the unburnt combustion gas 13 within ;J the boiler furnace 01 in the prior art, countermeasures .~
''! such as ~ increasing a total combustion air flow rate :
(a flow rate of main burner air 10 ~ a flow rate of AA 12), elongating a stay time of combustion gas from the AA
blowing portion up to the ou-tlet of the boiler furnace 01, weakening a reducing atmosphere under the AA blowing .
.~j portion by increasing a flow rate of main burner air lO, .--~
.~ 25 or the like was necessary. However, there were problems .~

.,, ' .

. ' .~;: - .

: ..:

--- 2~26~5 -`

-that the measures ~ and ~ were disadvantageous in ;, view of countermeasure against NOx, and the measu~e ~ ~ -was disadvantageous in view of cost.
As described above, the boiler furnace combustion system in the prior art involved problems in connection to ~ ;
diffusion and ~ixing of the AA 12 and the unburnt combus~
tion gas 13, and there was a problem to be resolved that ~ -if one intended to decrease NOx, an amount of unburnt fuel ' was increased, while if one intended to decrease unburnt fuel, decreases of NOx was not sufficient. ,~

SUMMARY OF THE INVENTION~
It i5 therefore one object of the present inven~
~ tion to provide an improved boiler furnace combustion I . system, which can decrease both an unburnt fuel component ,~
and an NOx content in a combustion exhaust gas without;~
necessitating a large installation cost.
According to one feature of the present invention, there is provided a boiler furnace combustion system in-cluding a plurality of main burners disposed nearly hori-Z0 zontally on side wall surfaces of or at corner portions of a square-barrel-shaped boiler furnace having a vertical axis with extensions of axes of the burners directed tangentially to a cylindrical surface having its axis ~ -~
~ aligned with the axis of said boiler furnace, and a plu- ~ --', 25 rality of blow nozzles for additional air disposed nearly `

!l . ' .., !

2 ~

.: "' ,.
.'l hor.izontally in said boiler furnace at a higher level than ':
- said main burners, in which system arrangement is made !' such that a main burner combustion reglon formed by fuel ,~
! . ' injected from said main burners and air for main burners .is a reducing atmosphere or an atmosphere of low oxygen ,;
-~ concentration of 1% or less, and that fuel not burnt iII `,~
said main burner combustion region can be perfectly burnt '.
.~ by air blown through said blow nozzles of additional air;
and which system is improved in that said plurality of ,.~;
.~ lO blow nozzles for additional air are disposed as divided ,." , . . :-into at least two groups a-t upper and lower levels, said ' blow nozzles for additional air disposed at the lower .' level are provided at corner portions of said boiler ,~ furnace and have the extensions of their nozzle axes ~ .
,i 15 directed tangentially to a second cylindrical su-rface hav~
ing its axis aligned with the axis of said boiler~furnace and having a larger diameter than that of firs-t said '!. cylindrical surface, and said blow nozzles for additional '~
', air disposed.at the higher level are provided at the 20 central portions of the side wall surfaces of said boiler t;
furnace and have the extensions of their nozzle axes directed tangentially to a third cylindrical surface hav~
I ing its axis aligned with the axis of said boiler furnace j and having a smaller diameter than that of said second ~ ~.
25 cylindrical surface.
, ~ ':
. -. - 8 -. ~ .

. ~ , .
r.: -.::
' . ' ": . ' ' 202~455 ~ -~
', . ~
`, According to the present invention, since un-, burnt combustion gas has its temperature lowered as it comes close to a furnace wall, by blowing additional air fed through additional air blowing nozzles on the upstream side (at the lower level) provided at corner portion of -;
.~ .
- a boiler furnace in the tangential direction of a second cylindrical surface close to the wall surface and having - -~
a larger diameter, diffusion and mixing with the unburnt combustion gas in this portion is effected reliably.
1 10 In addition, by blowing additional air fed through addi- -~
tional air blowing nozzles on the downstream side (at the higher level) provided at the central portions of the side -wall surfaces of the boiler furnace in the tangential ` - -direction of a third cylindrical surface having a smaller lS diameter than the second cylindrical surface, that is, ~ --towards the central portion of the boiler furnacej diffu- --sion and mixing between the unburnt combustion gas and J additional air are made uniform in a reliable manner. ;~
, In one aspect the present invention provides a ¦ 2~ boiler having a vertically extending square barrel-shaped furnace formed by side walls intersecting at corner portions and definin~ a longitudinal axis centrally thereof, a com~
bustion system comprising:
a plurality of main burners disposed nearly ! 25 horizontally on the side walls or at the corner portions of ~ 9 - Contd...9 "'' ` '~

.~ ~ . '.

202645~
the furnace, said main burners defining axes along which fuel is injected into a main fuel combustion region of the furnace by the main burners, said axes of the main burners extending tangentially to an imaginary cy~linder coaxial with the furnace;
fuel supply means and air supply means for supplying fuel to said main burners and introducing air into the main fuel combustion region in amounts sufficient to produce a reducing atmosphere or an atmosphere of a low ;~
n oxygen concentration of 1% or less in the main fuel combustion region; -~
at least one group of air nozzles located at a ~
lower level above the main fuel combustion region for ~ .
injecting additional air into the furnace above the ma:in 7~ combustion region, and air supply means for blowing air through said air nozzles disposed at the lower level;
the air nozæles at said lower level being disposed at said corner portions of the furnace and defining axes, ~ respectively, along which additional air is injected into f 2n the furnace, the axes of said air nozzles at said lower level ; :
extending tangentially to a second imaginary cylinder coaxial with the furnace and having a diameter larger than that of said first imaginary cylinder; and at least one group of air nozzles located at an . ~-3 upper level above said lower level for also injecting f ~

l - 9A - Contd................ 9B

~,,.~:: : :

2~26455 additional air into the furnace, and air supply means for -~
blowing air through said air nozzles at the upper level;
the air nozzles at said upper level being disposed at portions of the side walls of the furnace located centrally of the corner portions, respectively, and defining respective axes along which additional aiLr is also injected ~-into the furnace;
~ the axes of said air nozzles at said upper level 3i extending tangentially to a third imaginary cylinder coaxial tO with the furnace and having a diameter smaller than that of - -~ said second imaginary cylinder. -¦ The above-mentioned and other objects, features ;~
and advantages of the present invention will become more ~;
apparent by reference to the following description of 1~ preferred embodiments of the invention taken in conjunction , with the accompanying drawings.

~j BRIEF DESCRIPTION OF THE DRAWINGS~
~, In the accompanying drawings~
'(' -~ ' ' ' ':

J - ~
:,' ', ' '(' ",~.
: ! I
~ - 9B - Contd.... 10 ,...

. J A

2 ~ 2 ~

~ , ~- " - .
,. ~ ..
Fig. 1 is a longitudinal cross-section view ,~. .
showing one preerred e,mbodiment of the present invention;
Fig. 2 is a transverse cross-section view of ,~
the same taken along line II-II in Fig. 1;
Fig. 3 is another transverse cross-section view of the same taken along line III-III in Fig. 1;
Fig. 4 is still another transverse cross-section view of the same take,n along line IV-IV in Fig. 1;
Fig. 5 is a longitudinal cross-section view ,-; ~'',-showing one example of a boiler furnace in the prior art; ~, i : ,:
Fig. 6 is a transverse cross-section view of the ,' : . :
same taken along line VI-VI in Fig. 5; ,'~
Fig. 7 is another transverse cross-section view ,;~
of the same taken along line VII-VII in Fig. 5;
Fig. 8 is a diagram comparatively showing relations of an NOX production rate and a soot/dust con-centration versus an AA blowing rate with respect to the ;
,, illustrated embodiment and the prior art. ` ~-,-, :
DESCRIPTION OF THE PREFERRED EMBODIMENT~
One preferred embodiment of the present inven-tion is generally shown in Figs. l to 4. In these figures, ;
I reference numerals 01 to 14 designate similar component I parts to those in the boiler furnace-in the prior art il- ,~
~, lustrated in Figs. 5 to 7 and described previous-ly. Here, ','~
1 25 remarking with respect,to reference numerals appearing ' ',~

. . '; :
ii - 1 0 - : -~jt~

2 0 2 6 4 ~

C `.
`, newly, reference numeral 115 designates upstream side (lower level) AA wind boxes, numeral 116 designates up~
stream side (lower level) AA blowing nozzles, numeral 117 ', designates downstream side (upper level) AA wind boxes, numeral 118 designates downstream side (upper level) AA , -~
blowing nozzles, n~lmeral 119 designates upstream side ~: (lower level) AA (additional air), and numeral 12C desig~
nates downstream side (upper level) AA ladditional air). '~i Fuel 11 sent from a fuel feed installation not - --, 10 shown through fuel feed pipes 06 and main burner air 10 sent likewise from a ventilating installation not shown through main burner air ducts 05, are respectively injected through main burner fuel injection nozzles 04 and blown through main burner air nozzles 03 into a boiler furnace c ;~ ~-01. The injection of the fuel 11 and the blowing of the ;~
~3 main burner air 10 are effected in a tangential direction ' to an imaginary cylindrical surface 20, which is~imagined ,-~
to have an axis aligned with the axis of the boiler furnace 01 (See Fig. 2).
The fuel 11 injected into the boiler 01 is ll ignited by an ignition source not shown and forms flameis ; O9, and as it diffuses and mixes with the main burner air , 10 blown in the tangential direction through the main burner air nozzles 03, combustion continues. `-Here, the main burner air 10 is fed at a flow ;'~ ,' ;

,,; , ' ':
~:5 ' ;`., 'I i~'~

~ F

. ;`.'.. `: . .- '~ . ~:: ' ' :: ~ : .

- 2 0 2 ~ 4 ~

rate less than a -theoretical air flow rate that i8 neces- r;'. ', , i sary for combustion of the fuel 11 blown into the boiler ,;~
'~ urnace 01, and thereby, the inner space of the boiler ~ furnace 01 lower than the AA blowing port,ion is held i,~
', 5 under a condition of a reducing atmosphere. Combustion ';~
',`, gas produced by combustion of the fuel 11 is unburnt i`~
-~ combustion gas 13 containing unburn-t fuel due to lack of `,~
oxygen in the space lower than the AA blowing portion, ~, and it rises while swirling.
Above the main burner wind boxes 02 of the , , boiler furnace main body 01 are disposed the AA blowing ,' ~' ~ portion as divided into two groups at the higher and r'~
'~', lower levels. ,i,~
, In the upstream side (lower level) AA blowing i' ~', 15 portion where the unburnt combustion gas 13 reaches first, ;, I the upstream side (lower level) AA wind boxes 115 are '" provided at the respective corner portions of the square~
~ barrel-shaped boiler furnace main body 01, on their inside ,1, are mounted upstream side (lower level) AA blowing nozzles ,--,', 20 116 nearly horizontally to blow the upstream side (lower `,3 level) AA 119 into the flow of the unburnt combustion gas ;-~
;~'' 13 which has come up. Blowing of the upstream side (lower level) AA 119 from the upstream side (lower level) AA
blowing nozzles 116 is effected in a tangential direction to a second imaginary cylindrical surface 21 having an ', ,`', :
i~ - 12 `: ,.
~' :

i; ;~

',"'~' .. : ' ~ ~ ~ 2 b ~

axis aligned with the axis of the boiler furnace 01 and .. 1~
:,.... : -having a larger dlameter than the above-mentioned lmaginary ,.

cylindrical surface 20 for blowing -the main burner air 10 .:~
: -: ~ ,.
and injecting the uel 11, and also in th~ same direction as the main burner air 10 and the fuel 11 (See Fig. 3).
In the downstream side (upper level) AA blowing . ~ .
portion the downstream side (upper level) AA wind boxes f~
117 are provided at the central portions of the respective '.~ -i side walls of the boiler furnace main body 01, on their .~
inside are mounted the downstream side (upper level) AA ~:
blowing nozzles 118 nearly horizontally to blow the , ::
downstream side (upper level) AA .120 therefrom into -the .
furnace 01. In the downstream.side (upper level.) AA
blowing nozzles 118, a third imaginary cylindrical surface .
22 having a smaller diameter than the above-mentioned second imaginary cylindrical surface 21 for blowing the ,~
upstream side (lower level) AA 19 with its axis aligned with.the axis of the boiler.furnace 01 is imagined, and blowing of the downstream.side (upper level) AA 120 is effected in a tangential direction to this third imaginary : ~
cylindrical surface 22 (See Fig. 4). .~ .
; The flow rate of the AA 12 is 10~ to 40~ of a total combustion air flow rate (a flow rate of main burner air 10 ~ a flow rate of AA 12), and as this air flow is ` :
further branched into the upstream side AA 119 and the . ~ . :~ .

, - 13 -~ ' '': ' ' `~ 2 ~2 ~

downstream side AA 120, blowing momenta of the upstream ~ :
side AA 119 and the downstream side AA 120 both become small as compared to that of the main burner air 10.
Especially, with respect to the upstream side (lower level) . 5 AA 119 blown from the respective corner portions of the boiler furnace main body 01, since the distance from the . tip end of the blowing nozzle to the central portion of ~
the boiler furnace 01 is long as compared to the case of :
the downstream side (higher level) AA 120 blown from the .- .
central portions of the respective side walls (about 1.4 times as long as the latter in the case where the cross~
' section of the boiler furnace 01 is square), it is worried ;3~ that depending upon a blowing momentum of the upstream side (lower level) AA 119, the blowing energy may be attenuated, and the AA may rise in itself towards the out-let of the boiler furnace 01 without forming a swirl flow `~
nor without being sufficiently diffused and mixed with . ~ ~:
the unburnt combustion gas 13. Accordingly, it is im- ~ -portant that the upstream side (lower level) AA 119 should ~,, 20 be blown into a swirl flow of the unburnt combustion gas ~, ~
;~7 13 at an as early as possible time immediately after it -~
a . `
has been blown into the furnace, and this is one of the .
reasons why the diameter of the second imaginary cylin- ?`
drical surface 21 for blowing the upstream side (lower ~ 25 level) AA 119 was made larger than the diameter of the .~ ,.
3 i.
`'.
`,¢ ,`. :

¢¢
.~j .

~'." ' ' ' . ' ' '-` 2 a 2 6 ~

-~ imaginary cylindrical surface 20 for the main burner air 5i 1 0 .
The unburnt combustion gas rise,s while it is swirling, and as it rises the outer diameter of its swirl ' 5 flow becomes large, so that in the proximity of the up~
` stream side (lower level) AA blowing portion, a flow rate of the unburnt combustion gas 13 flowing along the walls of the boiler furnace 01 increa~es. Since the unburnt `; combustion gas 13 has its gas temperature lowered as it ~ .
approaches to the walls of the boiler furnace 01., in order r~
to make the contained unburnt component perfectly burn, it is necessary to qùickly feed oxygen to a region close :. j', ~: :.. .
to the walls of the boiler furnace 01. The upstream side (lower level) AA 119 is necessitated to surely mix with ,~
the unburnt combustion gas 13 in order to make an unburnt component in the flow of this unburnt combustion gas 13 `,~ ~ ~
~ in the proximity of the walls of the boiler furnace 01 ~. .
perfectly burn, and this is also the reason why t~he dia~
meter of the second imaginary cylindrical surface 21 was chosen to be larger than that for the main burner air 10.
~1 In this way, the unburnt combustion gas 13 i~ diffuses and mixes with the.upstream side ~,lower level) AA 119 in the proximity of the walls of the boiler furnace i '~ 01, and while continuing combustion, it reaches~the down~
stream side (higher level) AA blowing portion.

~y '~

,'`'"":'"~,-: ` - ' ' ' ' '` "".~' : ': ~ :' `
.~, . .

~ 2 ~ 2 6 ~ ~ 5 , Since the downstream side (higher level~ AA 120 ~.
is blown through the downstream side (higher level) AA 'fi blowing nozzles 118 provided nearly at the central por~
tions of the side walls of the boiler furnace 01, the .
distance from the nozzles 118 to the thircl imaginary cylindrical surface 22 at the central portion of the . boiler furnace 01 is short, hence attenuation.in a blow- . :-ing momentum is little, and therefore, the downstream side .~
(higher level) AA forms a strong swirl flow. Accordingly, ~;:
it diffuses and mixes effectively with the flow of the .
unburnt combustion gas 13 at the central portion of the .
. boiler furnace 01, thus it makes an unburnt compo-nent in ~`
the flow of the unburnt combustion gas 13 perfect.l:y burn, ..
and it is exhausted from the outlet of the boiler furnace 01 as combustion exhaust gas 14. !,.',~
si As described above, in the illustrated embodi-~,¦ ment, owing to the fact that the AA blowing portion is , disposed as divided into two groups at higher and lower 7. ~:
I levels, and the upstream side (lower level) AA 119 is j 20 blown from the respective corner portions of the boiler '.
furnace 01 to the proximity of the walls of the boil.er ,, .
i ; furnace 01, while the downstream side:(higher leyel) AA
~ 120 is blown from the central portions of the respective `;:
~ side wall surfaces towards the central portion of the boiler furnace 01, the AA 12 and the unburnt combustion ~ :
;l `., , . . ..
'i ~ - 16 -1 .

;, ::
.~.
~ ~ .
: :
:....... . :

20264~

,, .;
:. ; - . . .-~-~ gas 13 can surely diffuse and mix with each other, and thereby highly efficient combustion and reduction of the h,~
amount of soot and dust can be realized. In addition, ;
~ as completion of good combustion by the AA 12 can be ,~
i 5 expected, the combustion under the AA blowing portion can ,~
1 be effected with a lower air-to-fuel ratio than that in i the prior art. . ~
~2 . Fig. 8 is a diagram comparatively showing rela- '{.`~ - .
tions of an NOX production rate.and a soot/dust concentra- ~
2, 10 tion versus an AA blowing rate with respect to the il- ~ :
lustrated embodiment and the prior art. These data are ' ;1 results of tests conducted by the inventors of this invention in a test furnace by making use of pulverized ~s~
coal as fuel, and among these data the relat.ions between the NO production rate and the AA blowing rate are generally well-known characteristics. In the case where ;~
petroleum or gaseous fuel is used.in place of the pulver- ... ;
ized coal, also an almost similar tendency is observed.
In Fig. 8, the left side scale along the ordinate represents a proportion (:%) of an NOX amount at the outlet .
of the furnace when AA was blown at various.proportions to .'~
~-~ the NOX amount when AA was not blown,:and the right side scale.represents a soot/dust concentration (mg!Nm ) in ;
combustion exhaust gas at the outlet of the furnace. Also, --the abscissa represents a ratio ~) of an AA blowing rate .. -.

,` `~ ~ ', 2 ~ 2 ~:

to a total combustion air flow rate. !? S
As will be seen from Fig. 8, the NOX amount at the outlet of the furnace tends to lower as the ratio of the AA blowing rate increases. However, in the boiler r~
furnace combustion system in the prior art, a~ the soo-t/
dust concentration at the outlet of the furnace reaches ;, a soot/dust limit value (250 mg/Nm ) at the AA blowing -rate proportion of 18%, the AA blowing rate proportion could not be increased further, and so, an NOX production r~
rate could not be suppressed to a low value. W'hereas, in ~ ~;
the illustrated embodiment, the point where the soot/dust concentration at the outlet of the furnace reaches the soot/dust limit value is at the AA blowing rate proportion of 33%, and so, an NOX production rate can be reduced by about 30% as compared to the combustion method in the ~ ;~
prior art.
This is due to the fact that as a result of increase of an AA blowing rate proportion, that is, reduc- e!"
tion of a main burner air flow rate proportion ~a flow -rate of main burner air 10/(a flow rate of fuel ll x ~`
a theoretical air flow rate), a reducing atmosph~re is '~
formed in the region lower than the A~ blowing portion, ~;
and so, NOx produced by combustion of the fuel 11 is ,~
resolved and transformed into nitrogen molecules N2 and intermediate products such as NH3, HCN and the like. , .
t~ :

2 0 2 ~ 4 7 3 ;;
..

The proportion of NOX being transformed into N2, NH3, HCN 'i'~
-, and the like becomes high as an air-to-fuel ratio in the i"-region lower than the AA blowing portion becomes low (However, at a ratio lower than a certain air-to-fuel ,,~
ratio, this phenomenon is reversed.). While the NH3 and ,~
HCN produced in the region lower than the AA blowing ~ portion are oxidized and retransformed int,o NOX by the i ,--, ,~, blowing of the AA 119 and 120, if a reducing reaction in the region,lower than the AA blowing portion is effected , ', efficiently and also the blowing of the AA 119 and 120 is ,~ ,~
~, carried out uniformly, a proportion of retransformation into NOX becomes low, and an NOX rate at the outlet of i ,j the boiler furnace 01 can be suppressed to a low value.
~,i. ~ AS described in detail above, in the illustrated '~
embodiment, since highly efficient good combustion can be i~
carried out by effective blowing of the AA 190 and 120, "~
the AA blowing proportion can be set at a large-value, ' '~
and thereby a high NOX reduction rate~which could not be realized in the prior art, can be achieved. ,,~
It is to be noted that while in the above~
described embodiment, blowing of AA was effected at two upper and lower levels, in the case of a large-capacity ~ -~,l boiler in which the boiler furnace main body 01 is large, ' 'l the upstream side (lower level) AA blowing nozzles 116 and the downstream side (higher level) AA blowing nozzles 19 - `~

i .':. ,: .: ~ :
,:,1~ ~, ~ . ' ' - 2~2~4~.

... .
118 could be pai.red and a plurality of pa:irs of such AA
blowing nozzles could be disposed.
According to the present invention, owing to ^.~;
the fact that -the AA blowing portion is p:rovided at .' ~ ~;
5 least two uppwer and lower levels, the upstream side ~ : :
:~3 ( lower level) AA is blown from the respective corner ',.~ ~;
portions of the boiler furnace into the unburnt combus~
tion gas in the proximity of the furnace wall surfaces ..
, into the central portion of the furnace, diffusion and .' 10 mixing between the unburnt combustion gas and the AA are ,:: :
effected reliably. In addition, taking into consideration . . :
the fact that the temperature of the unburnt combustion gas is lowered as the position is close to the furnace wall surfaces, the upstream side (lower level) AA is used for promotion of combustion in the proximity of the wall `.
surface, while the downstream.side (higher level.) AA is .
~j used for prom~tion of combustion at the central portion .~ of the furnace, thereby a high combustion efficiency is realized, and moreover, an air-to-fuel ratio in the main ~ 20 burner combustion zone ~under the AA blowing portion) :~ ~
.- also can.be.maintained low. As a result, low-NOx and '~ ~.
. low-unburnt-component combustion can be achieved.
j While a principle of the present invention has ..
:l been described above in connection to one pref.erred embodi-.l 25 ment of the invention, it is intended that all matter ~:J `: :~ ~

~;,~ , ` , i - 20 - j~
`'~' , ~-.

G

2 0 2 ~

,` ; ....

contained in the above description and ill.ustrated in the accompanying drawings shall be interpreted to be i.llustrative and not in a limiting senseO

! ,' ~

,i ~.~'';';

( ! .:

i~ ~''' . . .

i,'.' :,: ~- .

,~ 1`; ~' '" ' ~ - 21 ~
~, '~
`! .

Claims (4)

1. In a boiler having a vertically extending square barrel-shaped furnace formed by side walls intersecting at corner portions and defining a longitudinal axis centrally thereof, a combustion system comprising:
a plurality of main burners disposed nearly horizontally on the side walls or at the corner potions of the furnace, said main burners defining axes along which fuel is injected into a main fuel combustion region of the furnace by the main burners, said axes of the main burners extending tangentially to an imaginary cylinder coaxial with the furnace;
fuel supply means and air supply means for supplying fuel to said main burners and introducing air into the main fuel combustion region in amounts sufficient to produce a reducing atmosphere or an atmosphere of a low oxygen concentration of 1% or less in the main fuel combustion region;
at least one group of air nozzles located at a lower level above the main fuel combustion region for injecting additional air into the furnace above the main combustion region, and air supply means for blowing air through said air nozzles disposed at the lower level;

the air nozzles at said lower level being disposed at said corner portions of the furnace and defining axes, respectively, along which additional air is injected into the furnace, the axes of said air nozzles at said lower level extending tangentially to a second imaginary cylinder coaxial with the furnace and having a diameter larger than that of said first imaginary cylinder; and at least one group of air nozzles located at an upper level above said lower level for also injecting additional air into the furnace, and air supply means for blowing air through said air nozzles at the upper level;
the air nozzles at said upper level being disposed at portions of the side walls of the furnace located centrally of the corner portions, respectively, and defining respective axes along which additional air is also injected into the furnace;
the axes of said air nozzles at said upper level extending tangentially to a third imaginary cylinder coaxial with the furnace and having a diameter small than that of said second imaginary cylinder.
2. A combustion system in the furnace of a boiler as claimed in claim 1, wherein said air supply means blows air through said air nozzles at an additional air flow rate of between 10% to 40% of a total flow rate of combustion air, wherein said total flow rate is the sum of the flow rate at which air is introduced into the main fuel combustion region and said additional air flow rate.
3. A combustion system in the furnace of a boiler as claimed in claim 1, wherein a common source of air constitutes said air supply means.
4. A combustion system in the furnace of a boiler as claimed in claim 1, wherein separate sources of air constitute the air supply means for supplying air to said air nozzles and the air supply means for introducing air into said main fuel combustion region, respectively.
CA002026455A 1989-10-03 1990-09-28 Boiler furnace combustion system Expired - Lifetime CA2026455C (en)

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JP1989115882U JPH0356011U (en) 1989-10-03 1989-10-03
JP1-115882 1989-10-03

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DE69018916T2 (en) 1995-09-28
US5146858A (en) 1992-09-15
JPH0356011U (en) 1991-05-29
EP0421424B1 (en) 1995-04-26
CA2026455A1 (en) 1991-04-04
FI94549B (en) 1995-06-15
EP0421424A1 (en) 1991-04-10
FI904871A0 (en) 1990-10-03
DE69018916D1 (en) 1995-06-01
FI94549C (en) 1995-09-25

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