CA2036825A1 - Switch assembly - Google Patents
Switch assemblyInfo
- Publication number
- CA2036825A1 CA2036825A1 CA002036825A CA2036825A CA2036825A1 CA 2036825 A1 CA2036825 A1 CA 2036825A1 CA 002036825 A CA002036825 A CA 002036825A CA 2036825 A CA2036825 A CA 2036825A CA 2036825 A1 CA2036825 A1 CA 2036825A1
- Authority
- CA
- Canada
- Prior art keywords
- operating member
- assembly
- contact means
- base plate
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
- H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
- H01H13/7006—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard comprising a separate movable contact element for each switch site, all other elements being integrated in layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2205/00—Movable contacts
- H01H2205/016—Separate bridge contact
- H01H2205/024—Means to facilitate positioning
- H01H2205/03—Apertured plate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2209/00—Layers
- H01H2209/002—Materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2209/00—Layers
- H01H2209/004—Depressions or protrusions on switch sites
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2209/00—Layers
- H01H2209/006—Force isolators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2221/00—Actuators
- H01H2221/064—Limitation of actuating pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2223/00—Casings
- H01H2223/002—Casings sealed
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2223/00—Casings
- H01H2223/008—Casings metallic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2223/00—Casings
- H01H2223/034—Bezel
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2229/00—Manufacturing
- H01H2229/024—Packing between substrate and membrane
- H01H2229/032—Screw
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2231/00—Applications
- H01H2231/006—Bank automat; Cash register; Vending machine
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2239/00—Miscellaneous
- H01H2239/034—Environmental protection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2239/00—Miscellaneous
- H01H2239/034—Environmental protection
- H01H2239/036—Heating, e.g. against condensation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2239/00—Miscellaneous
- H01H2239/038—Anti-vandalism
Landscapes
- Push-Button Switches (AREA)
Abstract
ABSTRACT
A switch assembly comprising a housing, an operating member mounted for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, limit means preventing movement of the operating member relative to the contact means beyond the position at which the contact means is operated. The switch can include further operating members and associated contacts and limit means carried by the housing and if desired the assembly can incorporate a heater for heating the operating member region of the assembly.
A switch assembly comprising a housing, an operating member mounted for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, limit means preventing movement of the operating member relative to the contact means beyond the position at which the contact means is operated. The switch can include further operating members and associated contacts and limit means carried by the housing and if desired the assembly can incorporate a heater for heating the operating member region of the assembly.
Description
2 ~
S ITCH ASSEMBLY
This invention relates to switch assemblies of the kind which are intended to be both robust and weather resistant.
There is a need for robust and weather resistant switch assemblies in many applications, but a notable application is the ~key-pad~ of exterior Automatic Teller Machines at banks and similar financial institutions.
Numerous "keyboard~' type switch assemblies are known but few address the joint requirements of being "environment-proof" and sufficiently robust to resist, for example, vandalism. ~S Patent 3617660 discloses a switch assembly where attention has been given to moisture protection and to the problems of actuator overtravel. However the solution to the actuator overtravel problem proposed in US 3617660 i9 to transmit actuation movement to the electrical contacts by way of resiliently deformable components which deform to accommodate overtravel of the actuator beyond the position at which the contacts close.
Such an arrangement produces a switch ''feelll which is spongy and imprecise and moreover while it can accommodate simple overtravel of the actuator it appears unable to accommodate the kind of overloading which can occur in a vandal attack. It is an ob~ect of the present invention to provide a switch assembly with improved resistance to attack, both environmental and human.
In accordance with a first aspect of the present invention there i5 provided a switch assembly comprising a housing, a rigid operating member mounted for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means . .. : : .: . ,: : ..
. . - , . . .
6~3~;32~
between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, limit means preventing movement of the operating member relative to the contact means beyond the position at which the contact means is operated.
A further object is to provide a switch assembly which can accommodate freezing temperatures and in accordance with a further aspect there is provided a switch assembly comprising a housing, an operating member mounting for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, heater means for heating the operating member region of the switch assembly.
Preferably in either aspect above the switch assembly includes an operating member return element in the form of a resilient, collapsible dome, said element additionally providing the desired switch ~operating feel".
Preferably said dome is electrically conductive, and forms part of the electrical connection of the contact means of the switch assembly.
One example of the present invention is illustrated in the accompanying drawings wherein:-. ' ' :., . '' ~ ' :
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Figure 1 is a diagrammatic, exploded, perspective view ofa four-button, au-toma-tic -teller machine, key-pad, igure 2 is an e~ploded sectional view on the line A - A
of Figure 1, Figure 3 is a view similar to Figure 2 bu~ illustra-ting the components in their assembled configuration, , Figures 4 and 5, 6 and 7, 8 and 9, and 10 and 11, are views similar -to Figures 2 and 3 respec-tively of first, second, third, and fourth modifications of the assembly illustrated in Figures 1, 2 and 3- Fi ~ e 12 is a perspective view of an altemative insert assembly, and Figure 13 is a view s~lar to Figure 12 of a mx~fica~ion thereo~
Referring first the Flgures l, 2 and 3 of the accompanying drawings the switch assembly includes a rigid metal housing 11 comprising a rigid, steel, backing plate 12 which is of rectangular shape having an integral, upstanding, peripheral wall 13 the free edge of which is turned outwardly to define a pe~ripheral flange 14 lying parallel to and spaced from the plane of the remainder of the plate 12. The housing 11 further includes a top plate 15 conveniently of stainless steel, the top plate 15 having four rectangular apertures 16 therein, each of which slidably receives a respective rigid operating button or key 17. The operating keys 17 are also conveniently formed from stainless steel, and are of a thickness slightly greater than the ~hickness of the top plate 15. Each key 17 includes an outwardly extending peripheral flange 18 off-set from the median plane of the key 17, and surrounding each aperture 16 the lowermost face of the top plate 15 is relieved to accept the flange 18. Each key 17 is a relatively close, sliding fi-t within its aperture 16 and the cooperation o the flange 18 of each key 17 with the relieved region of the plate 15 permits each key 17 to occupy a position relative to the plate 15 such that the undersurface of ::-: ~ , , . . .: . . .
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. .
.
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each key is flush wi~h the undersurface of the plate 15 while preventing further outward movement of a key relative to the plate 15. When the undersurface of each key 17 is flush with the undersurface of the plate 15 the outer surface of each key 17 is raised slightly above the outer surface of the plate 15, the plate 15 being formed with a "brushed~ or other decorative but durable surface so that the plate 15 defines a decorative be~el surrounding each of the four keys 17.
The rectangular dimensions of the plate 15 are equal to those of the plate 12 so that the periphery of the plate 15 overlies the flange 14 of the plate 12. Positioned immediately beneath the assembly of plate 15 and keys 17 is a rectangular diaphragm 19 formed from rubber, or other resilient and impervious material, for example low temperature resistant silicone rubber, polyurethane, or ethylene propylene diene. The periphery of the diaphragm 19 is trapped be~ween the periphery of the top plate 15 and the flange 14 and a plurality of screw threaded studs 21 secured to the periphery of the plate 15 and extending perpendicularly from the undersurface thereof, extend through apertures in the periphery of the diaphragm 19 and the flange 14 and, beneath the flange 14 receive screw threaded nuts 22 whereby the plate 15 is clamped to the plate 12 trapping the diaphragm therebetween. In order to ensure good sealing at the periphery of the switch assembly the diaphragm i9 is moulded with peripheral ribs 23 on its upper surface which sealingly engage the undersurface of the plate 15, and a water impervious adhesive or other sealant layer 24 is provided between the lower surface of the diaphragm 19 and the upper surface of the flange 14, it being understood that similar ribs to the ribs 23 could be provided on the underside of the diaphragm in place of the layer 24.
.
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The diaphragm 19 is generally planar and of constan-t thickness, but at the centre of a rectangular region underlying each of the keys 17 the diaphragm has a thickened region defining a downwardly extending circular plateau 25. Disposed centrally within each of the four plateaux 25, and embedded in the upper face of the diaphragm 19 is a stainless steel or brass insert 26 in the form of a circular disc. It is to be understood that if desired the disc 26 could be in~egral with the respective key 17 so as to project downwardly therefrom into a recess in the diaphrasm 19. However, in the examples illustrated in the accompanying drawings each of the four inserts 26 is separate from its respective key 17 and is secured in place within the diaphragm 19 either by an adhesive, or by vulcanising the rubber of the diaphragm l9 with the insert in position.
At positions corresponding to the corner regions of each of the four keys 17 the diaphragm 19 carries respective ;: L-shaped brass, or stainless steel inserts 27 which extend completely through the thickness of the diaphragm l9. The L-shaped inserts 27 are arranged to lie beneath ~ the four corners of each of the foux keys 17 and, as with the insert 26, the inserts 27 can be secured in position by an adhesive, but are preferably secured in position by .: vulcanising the rubber of the diaphragm 19 around the ;; inserts tnereby ensuring an efficient seal between the material of the diaphragm and the material of the ` inserts. Outwardly from each of the inserts 27 the lower face of the diaphragm l9 is formed with grooves 28 which ~ reduce the thickness of the diaphragm and thus provide .: locally weakened regions in the diaphragm at which flexure of the diaphragm can readily occur.
Disposed on the base plate 12, within the recess defined ;~ by the wall 13 thereof is an electrical contact assembly ~ comprising a rectangular prin~ed circuit member 29 having . : ~ :
four exposed conductive contact regions 31 on its uppermost surface. The four contact regions 31 are aligned with the keys 17 respectively and each is connected to a track of a flexible printed circuit member 30 extending from the substrate of the printed circuit member 29 and passing through a slot in the base plate 12. The printed circuit member 29 is rectangular, and thus is positioned within the switch assembly by the wall 13 of the base plate 12.
Seated on the upwardly presented surface of the printed circuit member 29, and overlying each of the exposed contact regions 31, is a respective metal dome 32. The four metal domes 32 are each positioned with their dished face presented to the printed circuit member 29 and their periphery engaging the printed circuit member 29 around, but not in contact with, each of the contacts 31. The domes 32 are resilient, and can be collapsed by the application of pressure to their highest points to cause their highest, central regions to touch the contacts 31.
However, in their natural, rest positions, their is no engagement of any part of a dome 32 with its respective contact 31. The domes 32 are held in position relative to the printed circuit member 29 by a dome spacer sheet 33 and a dome retainer sheet 34. The sheets 33 and 34 are both formed from electrically insulating synthetic resin material, and both are of rectangular form corresponding to the rectangular form of the recess defined in the base plate 12 by the wall 13. Thus each of the sheets 33, 34 is located within the switch assembly by the wall 13, and each is preformed with four apertures within which the domes 32 respectively extend.
Overlying the sheet 34 is a flexible printed circuit element 35 which is also of rectangular form, and thus is located within the switch assembly by the wall 13 of the base. The downwardly presented face of the element 35 has four exposed, flexible, conductive contact areas 36 ~, ~
. .
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f ~ ~ 3 ~ 3 presented to the highest points of respective domes 32 protruding above the dome retainer sheet 34. Each of the contact areas 36 is electrically connected to a respective conductive track of an extension 37 of the flexible printed circuit element 35, the extension 37 passing through the aforementioned slot in the base plate 12.
If desired a flexible heater 38 in the form of a laminate of copper and a polyamide or alternatively in the form of a printed circuit sheet can be interposed between the upper surface of the flexible printed circuit element 35 and the undersurface of the diaphragm 19. The heater 38 is illustrated in the accompanying drawings, and it can be seen that aqain it has a rectangular periphery and thus is located by the wall 13 of the base plate 12, and has four circular apertures through which the plateaux 25 extend respectively.
In the assembled condition of the switch, as illustrated in Figure 3, the printed circuit member 29 seats against the upper surface of the base plate 12, the domes 32 seat against the member 29, and the highest, centre points of the domes 32 engage, or are close to, the centres of the conductive areas 36 of the printed circuit element 35.
The lower surfaces of the plateaux 25 engage the upper surface of the element 35 in alignment with the contact areas 36 thereof, and the upper surface of the diaphragm 19 engages the undersurfaces of the keys 17 which are in their outermost, rest positions in which their top surfaces project slightly above the top surface of the top plate 15, this being the rest condition of each of the switch assemblies. It is important to recognise that in the rest position of each of the switch assemblies there is a clearance between the lower face of the elements 27 and the upper face of the heater 38 to permit ) % ~
depression of the respective key 17 towards the b~se plate 12.
In operation, when a key 17 is depressed by an operator it is displaced from the plane of the plate 15 towar~s the plane of the plate 12 against the resilience of the diaphragm 19 and the resilience of the respecti~e dome 32. The diaphragm 19 flexes in the region of the grooves 28 associated with the key 17 being operated, and the dome 32 collapses under the loading applied thereto by the key 17 through the intermediary of the insert 26, the thin region of the plateau 25 beneath the insert 26 and the printed circuit element 35. It will be recognised that the dome 32 is in contact with the re~pective conductive area 36 of the flexible printed circuit 35, and thus is electrically connected thereto. Thus as the dome collapses a point is reached at which the central region of the dome moves into engagement with the respective exposed contact area 31 of the printed circuit member 29 thereby establishing an electrical connection between the contact areas 31 and 36 and so making the electrical circuit through the switch assembly. Upon release of the key 17 the combined resilience of the dome 32 and the diaphragm 19 will return the parts, including the key 17, to their rest positions so breaking the circuit.
It will be understood that contact arrangements utilizing resilient "overcentre" domes such as domes 32 ar~
susceptible to damage resulting from overtravel of the actuator beyond the intended range of flexure of the dome. In the present switch construction the elements 27 are not compressible, and thus the clearance between the elements 27 and the top surface of the heater 38 determines the maximum throw of the key 17 during operation. Once this clearance has been taken up any load applied to the key 17 is transmitted through the -: . . .
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~ ~JCj~ ?~ j g elements 27 and the peripheries of the heater 3~, the printed circuit 35, the sheets 34 and 33, and the printed circuit member 29, to the base plate 12 thus providing a positive stop to the movement of the rigid key 17 so that the risk of damage to the fle~ible printed circuit 35 and the dome 32, through excessive movement thereof, is avoided.
It will be recognised that if desired the appropriate clearance could be introduced, by appropriate positioning of the inserts 27, between the inserts 27 and the key 17 in the rest position of the switch assembly.
It will be recognised that the resilient collapse of each dome 32 provides a particular operating feel of the respective switch assembly, and thus the nature of the dome will be chosen such that its collapse character-istics provide the desired tactile characteristics of the switch assembly.
It will be recognised that moisture entering the switch assembly between the plate 15 and the keys 17 cannot penetrate the electrical contact area of the switch assemblies, these being sealed by the diaphragm 19.
Moreover, where there is likelihood of freezing of moisture in the region of the keys 17 then the heater 38 will be incorporated in the switch assembly and desirably, but not essentially, a temperature sensor 39, for example a thermocouple or a resistance/temperature det~ctor, will also be incorporated so as to provide the possibility of automatic energisation of the heater 38.
Electrical connections for the sensor 39 and the heater 38 are routed from the switch assembly through the aforementioned slot in the base plate 12 and in some cases it may be possible for the sensor 39 to be integrated with the heater 38. It will be understood however that there will be enviro~nents where the heater :, . - : .: ~ .
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: 38 and the temperature sensor 39 are not needed, and thus they can be omitted. The thickness of the heater 38 is minimal, and in many applications it may not be necessary : to use inserts 27 of increased thickness. Where the increased clearance by virt-ue of omission of a heater 38 is of importance then rather than providing a different . diaphragm assembly, with thicker inserts 27, it may be preferable to introduce a spa.cer sheet of the same thickness and configuration as the heater 38 to preserve the predetermined positive stop in movement of the keys 17.
;`
The switch assembly illustrated in Figures 4 and 5 differs from that illustrated in Figures 2 and 3 in that a planar base plate 12 is utilized, and an annular, rectangular spacer 41 fulfils the function of the integral wall 13 and flange 14 of the base plate 12 of Figures 1, 2 and 3. A water impervious adhesive layer 42, or a layer of other sealant, is provided between the lower face of the spacer 41 and the upper surface of the planar plate 12 to ensure that the housing 11 is sealed.
There is no change in the remaining components of the switch assembly, and the alternatives discussed above in relation to Figures 1, 2 and 3 apply equally to the arrangements illustrated in Figures 4 and 5, 6 and 7, 8 and 9, and, 10 and 11.
The arrangement illustrated in Figures 6 and 7 differs from the arrangement illustrated in Figures 1, 2 and 3 in that the inserts 27 are defined by integral formations 17a at the periphery of the respective key 17 and are received within respective channels 27a in the upper face of the diaphragm 19. The arrangement illustrated in Figures 8 and 9 combines the modifications illustrated in Figures 4 and S, and, 6 and 7 respectively in that the inserts 27 of Figures 1, 2 and 3 are defined by integral formations at the pheriphery of the respective key 17 and .` I
the base plate 12 is plana.r, the function of the wall 13 and flange 14 having being performed by -the spacer 41.
The very thin web of material of the diaphragm 19 beneath the lower faces of the inserts 27 maintains the integrity of sealin~ of the contact regions of the switch assembly but at the same time has negli~able effect on ~he positive stop action provided by the inserts in relation to key "overtravel".
: `
In the assembly illustrated in Figures 10 and 11 the inserts 27 are extended beneath the diaphragm 19 and passed through corresponding apertures in the heater 38 the flexible printed circuit element 35, the sheets 34 and 33, and the printed circuit member 29 to be engagable directly with the upper surface of the base plate 12. In this way any ~overload~ applied to the key 17 is transmitted directly to the base plate 12 through the inserts 27 without the risk of damaging the components 29, 33, 34, 35, and 38. Thus an even more positive load limiting effect is achieved since there is no possibility of excessive forces being permitted to be applied to the flexible printed circuit element 35 and the dome 32 by virtue of compression of the components 2g, 33, 34, 35 and 38 between the elements 27 and the base 12. It is ~o be recognised that variants of the assembly illustrated in Figures 10 and 11 can be produced in which the base plate has an integral wall 13 and flange 14 and the spacer 41 is omitted, and variants in which the elements 27 are integral formations of the keys 17 respectively.
Overloading of a dome 32 could cause total failure of the dome, thus potentially leaving the switch permanently in a closed condition, or could result in the dome taking a permanent set, and thus the switch having a different operating feel. Other dangers of overload, or overtravel of the keys 17 include the rupture of the diaphragm 19 and/or rupture of the flexible printed circuit element .
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.
S ITCH ASSEMBLY
This invention relates to switch assemblies of the kind which are intended to be both robust and weather resistant.
There is a need for robust and weather resistant switch assemblies in many applications, but a notable application is the ~key-pad~ of exterior Automatic Teller Machines at banks and similar financial institutions.
Numerous "keyboard~' type switch assemblies are known but few address the joint requirements of being "environment-proof" and sufficiently robust to resist, for example, vandalism. ~S Patent 3617660 discloses a switch assembly where attention has been given to moisture protection and to the problems of actuator overtravel. However the solution to the actuator overtravel problem proposed in US 3617660 i9 to transmit actuation movement to the electrical contacts by way of resiliently deformable components which deform to accommodate overtravel of the actuator beyond the position at which the contacts close.
Such an arrangement produces a switch ''feelll which is spongy and imprecise and moreover while it can accommodate simple overtravel of the actuator it appears unable to accommodate the kind of overloading which can occur in a vandal attack. It is an ob~ect of the present invention to provide a switch assembly with improved resistance to attack, both environmental and human.
In accordance with a first aspect of the present invention there i5 provided a switch assembly comprising a housing, a rigid operating member mounted for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means . .. : : .: . ,: : ..
. . - , . . .
6~3~;32~
between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, limit means preventing movement of the operating member relative to the contact means beyond the position at which the contact means is operated.
A further object is to provide a switch assembly which can accommodate freezing temperatures and in accordance with a further aspect there is provided a switch assembly comprising a housing, an operating member mounting for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, heater means for heating the operating member region of the switch assembly.
Preferably in either aspect above the switch assembly includes an operating member return element in the form of a resilient, collapsible dome, said element additionally providing the desired switch ~operating feel".
Preferably said dome is electrically conductive, and forms part of the electrical connection of the contact means of the switch assembly.
One example of the present invention is illustrated in the accompanying drawings wherein:-. ' ' :., . '' ~ ' :
i, ~' , ,, . : ~ .
2~33~2~
Figure 1 is a diagrammatic, exploded, perspective view ofa four-button, au-toma-tic -teller machine, key-pad, igure 2 is an e~ploded sectional view on the line A - A
of Figure 1, Figure 3 is a view similar to Figure 2 bu~ illustra-ting the components in their assembled configuration, , Figures 4 and 5, 6 and 7, 8 and 9, and 10 and 11, are views similar -to Figures 2 and 3 respec-tively of first, second, third, and fourth modifications of the assembly illustrated in Figures 1, 2 and 3- Fi ~ e 12 is a perspective view of an altemative insert assembly, and Figure 13 is a view s~lar to Figure 12 of a mx~fica~ion thereo~
Referring first the Flgures l, 2 and 3 of the accompanying drawings the switch assembly includes a rigid metal housing 11 comprising a rigid, steel, backing plate 12 which is of rectangular shape having an integral, upstanding, peripheral wall 13 the free edge of which is turned outwardly to define a pe~ripheral flange 14 lying parallel to and spaced from the plane of the remainder of the plate 12. The housing 11 further includes a top plate 15 conveniently of stainless steel, the top plate 15 having four rectangular apertures 16 therein, each of which slidably receives a respective rigid operating button or key 17. The operating keys 17 are also conveniently formed from stainless steel, and are of a thickness slightly greater than the ~hickness of the top plate 15. Each key 17 includes an outwardly extending peripheral flange 18 off-set from the median plane of the key 17, and surrounding each aperture 16 the lowermost face of the top plate 15 is relieved to accept the flange 18. Each key 17 is a relatively close, sliding fi-t within its aperture 16 and the cooperation o the flange 18 of each key 17 with the relieved region of the plate 15 permits each key 17 to occupy a position relative to the plate 15 such that the undersurface of ::-: ~ , , . . .: . . .
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. .
.
c~ ~ 3 ~
each key is flush wi~h the undersurface of the plate 15 while preventing further outward movement of a key relative to the plate 15. When the undersurface of each key 17 is flush with the undersurface of the plate 15 the outer surface of each key 17 is raised slightly above the outer surface of the plate 15, the plate 15 being formed with a "brushed~ or other decorative but durable surface so that the plate 15 defines a decorative be~el surrounding each of the four keys 17.
The rectangular dimensions of the plate 15 are equal to those of the plate 12 so that the periphery of the plate 15 overlies the flange 14 of the plate 12. Positioned immediately beneath the assembly of plate 15 and keys 17 is a rectangular diaphragm 19 formed from rubber, or other resilient and impervious material, for example low temperature resistant silicone rubber, polyurethane, or ethylene propylene diene. The periphery of the diaphragm 19 is trapped be~ween the periphery of the top plate 15 and the flange 14 and a plurality of screw threaded studs 21 secured to the periphery of the plate 15 and extending perpendicularly from the undersurface thereof, extend through apertures in the periphery of the diaphragm 19 and the flange 14 and, beneath the flange 14 receive screw threaded nuts 22 whereby the plate 15 is clamped to the plate 12 trapping the diaphragm therebetween. In order to ensure good sealing at the periphery of the switch assembly the diaphragm i9 is moulded with peripheral ribs 23 on its upper surface which sealingly engage the undersurface of the plate 15, and a water impervious adhesive or other sealant layer 24 is provided between the lower surface of the diaphragm 19 and the upper surface of the flange 14, it being understood that similar ribs to the ribs 23 could be provided on the underside of the diaphragm in place of the layer 24.
.
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" ,, ~ r ! ,;~ ~
The diaphragm 19 is generally planar and of constan-t thickness, but at the centre of a rectangular region underlying each of the keys 17 the diaphragm has a thickened region defining a downwardly extending circular plateau 25. Disposed centrally within each of the four plateaux 25, and embedded in the upper face of the diaphragm 19 is a stainless steel or brass insert 26 in the form of a circular disc. It is to be understood that if desired the disc 26 could be in~egral with the respective key 17 so as to project downwardly therefrom into a recess in the diaphrasm 19. However, in the examples illustrated in the accompanying drawings each of the four inserts 26 is separate from its respective key 17 and is secured in place within the diaphragm 19 either by an adhesive, or by vulcanising the rubber of the diaphragm l9 with the insert in position.
At positions corresponding to the corner regions of each of the four keys 17 the diaphragm 19 carries respective ;: L-shaped brass, or stainless steel inserts 27 which extend completely through the thickness of the diaphragm l9. The L-shaped inserts 27 are arranged to lie beneath ~ the four corners of each of the foux keys 17 and, as with the insert 26, the inserts 27 can be secured in position by an adhesive, but are preferably secured in position by .: vulcanising the rubber of the diaphragm 19 around the ;; inserts tnereby ensuring an efficient seal between the material of the diaphragm and the material of the ` inserts. Outwardly from each of the inserts 27 the lower face of the diaphragm l9 is formed with grooves 28 which ~ reduce the thickness of the diaphragm and thus provide .: locally weakened regions in the diaphragm at which flexure of the diaphragm can readily occur.
Disposed on the base plate 12, within the recess defined ;~ by the wall 13 thereof is an electrical contact assembly ~ comprising a rectangular prin~ed circuit member 29 having . : ~ :
four exposed conductive contact regions 31 on its uppermost surface. The four contact regions 31 are aligned with the keys 17 respectively and each is connected to a track of a flexible printed circuit member 30 extending from the substrate of the printed circuit member 29 and passing through a slot in the base plate 12. The printed circuit member 29 is rectangular, and thus is positioned within the switch assembly by the wall 13 of the base plate 12.
Seated on the upwardly presented surface of the printed circuit member 29, and overlying each of the exposed contact regions 31, is a respective metal dome 32. The four metal domes 32 are each positioned with their dished face presented to the printed circuit member 29 and their periphery engaging the printed circuit member 29 around, but not in contact with, each of the contacts 31. The domes 32 are resilient, and can be collapsed by the application of pressure to their highest points to cause their highest, central regions to touch the contacts 31.
However, in their natural, rest positions, their is no engagement of any part of a dome 32 with its respective contact 31. The domes 32 are held in position relative to the printed circuit member 29 by a dome spacer sheet 33 and a dome retainer sheet 34. The sheets 33 and 34 are both formed from electrically insulating synthetic resin material, and both are of rectangular form corresponding to the rectangular form of the recess defined in the base plate 12 by the wall 13. Thus each of the sheets 33, 34 is located within the switch assembly by the wall 13, and each is preformed with four apertures within which the domes 32 respectively extend.
Overlying the sheet 34 is a flexible printed circuit element 35 which is also of rectangular form, and thus is located within the switch assembly by the wall 13 of the base. The downwardly presented face of the element 35 has four exposed, flexible, conductive contact areas 36 ~, ~
. .
: .:
. .
f ~ ~ 3 ~ 3 presented to the highest points of respective domes 32 protruding above the dome retainer sheet 34. Each of the contact areas 36 is electrically connected to a respective conductive track of an extension 37 of the flexible printed circuit element 35, the extension 37 passing through the aforementioned slot in the base plate 12.
If desired a flexible heater 38 in the form of a laminate of copper and a polyamide or alternatively in the form of a printed circuit sheet can be interposed between the upper surface of the flexible printed circuit element 35 and the undersurface of the diaphragm 19. The heater 38 is illustrated in the accompanying drawings, and it can be seen that aqain it has a rectangular periphery and thus is located by the wall 13 of the base plate 12, and has four circular apertures through which the plateaux 25 extend respectively.
In the assembled condition of the switch, as illustrated in Figure 3, the printed circuit member 29 seats against the upper surface of the base plate 12, the domes 32 seat against the member 29, and the highest, centre points of the domes 32 engage, or are close to, the centres of the conductive areas 36 of the printed circuit element 35.
The lower surfaces of the plateaux 25 engage the upper surface of the element 35 in alignment with the contact areas 36 thereof, and the upper surface of the diaphragm 19 engages the undersurfaces of the keys 17 which are in their outermost, rest positions in which their top surfaces project slightly above the top surface of the top plate 15, this being the rest condition of each of the switch assemblies. It is important to recognise that in the rest position of each of the switch assemblies there is a clearance between the lower face of the elements 27 and the upper face of the heater 38 to permit ) % ~
depression of the respective key 17 towards the b~se plate 12.
In operation, when a key 17 is depressed by an operator it is displaced from the plane of the plate 15 towar~s the plane of the plate 12 against the resilience of the diaphragm 19 and the resilience of the respecti~e dome 32. The diaphragm 19 flexes in the region of the grooves 28 associated with the key 17 being operated, and the dome 32 collapses under the loading applied thereto by the key 17 through the intermediary of the insert 26, the thin region of the plateau 25 beneath the insert 26 and the printed circuit element 35. It will be recognised that the dome 32 is in contact with the re~pective conductive area 36 of the flexible printed circuit 35, and thus is electrically connected thereto. Thus as the dome collapses a point is reached at which the central region of the dome moves into engagement with the respective exposed contact area 31 of the printed circuit member 29 thereby establishing an electrical connection between the contact areas 31 and 36 and so making the electrical circuit through the switch assembly. Upon release of the key 17 the combined resilience of the dome 32 and the diaphragm 19 will return the parts, including the key 17, to their rest positions so breaking the circuit.
It will be understood that contact arrangements utilizing resilient "overcentre" domes such as domes 32 ar~
susceptible to damage resulting from overtravel of the actuator beyond the intended range of flexure of the dome. In the present switch construction the elements 27 are not compressible, and thus the clearance between the elements 27 and the top surface of the heater 38 determines the maximum throw of the key 17 during operation. Once this clearance has been taken up any load applied to the key 17 is transmitted through the -: . . .
, . . i "
. . . . .
' , ~ ''' . .~ . : .
~ ~JCj~ ?~ j g elements 27 and the peripheries of the heater 3~, the printed circuit 35, the sheets 34 and 33, and the printed circuit member 29, to the base plate 12 thus providing a positive stop to the movement of the rigid key 17 so that the risk of damage to the fle~ible printed circuit 35 and the dome 32, through excessive movement thereof, is avoided.
It will be recognised that if desired the appropriate clearance could be introduced, by appropriate positioning of the inserts 27, between the inserts 27 and the key 17 in the rest position of the switch assembly.
It will be recognised that the resilient collapse of each dome 32 provides a particular operating feel of the respective switch assembly, and thus the nature of the dome will be chosen such that its collapse character-istics provide the desired tactile characteristics of the switch assembly.
It will be recognised that moisture entering the switch assembly between the plate 15 and the keys 17 cannot penetrate the electrical contact area of the switch assemblies, these being sealed by the diaphragm 19.
Moreover, where there is likelihood of freezing of moisture in the region of the keys 17 then the heater 38 will be incorporated in the switch assembly and desirably, but not essentially, a temperature sensor 39, for example a thermocouple or a resistance/temperature det~ctor, will also be incorporated so as to provide the possibility of automatic energisation of the heater 38.
Electrical connections for the sensor 39 and the heater 38 are routed from the switch assembly through the aforementioned slot in the base plate 12 and in some cases it may be possible for the sensor 39 to be integrated with the heater 38. It will be understood however that there will be enviro~nents where the heater :, . - : .: ~ .
;
. .
~, ~ S~3 ~
: 38 and the temperature sensor 39 are not needed, and thus they can be omitted. The thickness of the heater 38 is minimal, and in many applications it may not be necessary : to use inserts 27 of increased thickness. Where the increased clearance by virt-ue of omission of a heater 38 is of importance then rather than providing a different . diaphragm assembly, with thicker inserts 27, it may be preferable to introduce a spa.cer sheet of the same thickness and configuration as the heater 38 to preserve the predetermined positive stop in movement of the keys 17.
;`
The switch assembly illustrated in Figures 4 and 5 differs from that illustrated in Figures 2 and 3 in that a planar base plate 12 is utilized, and an annular, rectangular spacer 41 fulfils the function of the integral wall 13 and flange 14 of the base plate 12 of Figures 1, 2 and 3. A water impervious adhesive layer 42, or a layer of other sealant, is provided between the lower face of the spacer 41 and the upper surface of the planar plate 12 to ensure that the housing 11 is sealed.
There is no change in the remaining components of the switch assembly, and the alternatives discussed above in relation to Figures 1, 2 and 3 apply equally to the arrangements illustrated in Figures 4 and 5, 6 and 7, 8 and 9, and, 10 and 11.
The arrangement illustrated in Figures 6 and 7 differs from the arrangement illustrated in Figures 1, 2 and 3 in that the inserts 27 are defined by integral formations 17a at the periphery of the respective key 17 and are received within respective channels 27a in the upper face of the diaphragm 19. The arrangement illustrated in Figures 8 and 9 combines the modifications illustrated in Figures 4 and S, and, 6 and 7 respectively in that the inserts 27 of Figures 1, 2 and 3 are defined by integral formations at the pheriphery of the respective key 17 and .` I
the base plate 12 is plana.r, the function of the wall 13 and flange 14 having being performed by -the spacer 41.
The very thin web of material of the diaphragm 19 beneath the lower faces of the inserts 27 maintains the integrity of sealin~ of the contact regions of the switch assembly but at the same time has negli~able effect on ~he positive stop action provided by the inserts in relation to key "overtravel".
: `
In the assembly illustrated in Figures 10 and 11 the inserts 27 are extended beneath the diaphragm 19 and passed through corresponding apertures in the heater 38 the flexible printed circuit element 35, the sheets 34 and 33, and the printed circuit member 29 to be engagable directly with the upper surface of the base plate 12. In this way any ~overload~ applied to the key 17 is transmitted directly to the base plate 12 through the inserts 27 without the risk of damaging the components 29, 33, 34, 35, and 38. Thus an even more positive load limiting effect is achieved since there is no possibility of excessive forces being permitted to be applied to the flexible printed circuit element 35 and the dome 32 by virtue of compression of the components 2g, 33, 34, 35 and 38 between the elements 27 and the base 12. It is ~o be recognised that variants of the assembly illustrated in Figures 10 and 11 can be produced in which the base plate has an integral wall 13 and flange 14 and the spacer 41 is omitted, and variants in which the elements 27 are integral formations of the keys 17 respectively.
Overloading of a dome 32 could cause total failure of the dome, thus potentially leaving the switch permanently in a closed condition, or could result in the dome taking a permanent set, and thus the switch having a different operating feel. Other dangers of overload, or overtravel of the keys 17 include the rupture of the diaphragm 19 and/or rupture of the flexible printed circuit element .
, . - . ., , . , , ................ . ~ .. ~ . .. . -,. . - ;.. ' .
., . ,:
2~36~
.
3~. These p~ssi~ ies are of course eliminated hy the use of inserts or the like limitin~ the travel c~f -the ~e~s 17 t~wards the,base l~ t is -~o ~e understoo~ that th~ provision o~ ~ heater such as the heater 38, with or withau-t a tempe~atu~e sensor 39 r ma~ he desirable in switch ass~n~l~ -to be u~ed in harsh environmen-t~ r other a~ -those ha~ing means limiting the -travel o~ ~he operating key.
~he insert arrangements descr~bed ahov~ make u~e of L-shaped metal inserts fo~ limltin~ movement of ~he keys 17 in -the operati~e ~irection. '~he 7 nserts 17 are conveniently secured in place within -~he diaphLa~ by be,ng vulcanised int~ the m~terial o~ , diaph~a~n, hu~
Figure 1~ il lustrates an al~ernative insert ~r~n~ement which, f or man~ applications, will be pref erable hy ~irtue of simpli:Eyi.ng the manu~ac:turing processes.
Figure 12 illustrate~ an insert assembly 51 for use with a sin~le key 17, it being recognised ~h~t ~here will ~e a sim~lar inser~ asse~ly S1 associated wLth ~ch o~ the othe~ keys 17~ ~he insert assem~ly Sl is moùldQd in a substan~ially rigi~ syn~hetic ~sin material, convenien~ly a glass-~ein~orced polye~ter reSin which has a hi~h heat deflec~ion temperature~ The moul~ing resin known as "~UPo~T R~NI~E" is a suitahle mat~rial, and the ~ersion OQ "RYNITE" known ~s "415HP" h~s been ~oun~ to be par~i~ularly e~fective~ Each insert assembl~ 51 comprises a plana~ re~angular element S~ formed with fou~ parallel and resularl~ space~ rec~an~ul~r aperture~
53. Integral with ~he elemen~ S~ and projectin~
downwa~ly from one ~ace ~lereo.~ are ~lve su~stan~ially identical cylindrical pro~ec~ions 54 ~h~e ~ei~ a projection adjacen~ each ~orner o the element 5~ and cen~rall~ di.spo~ed projection.
Relati~g the asse~bly 51 to the embo~Lment illust:~a~ed in r ~or e~ample, Fi~re 1 ~hen ~ou~ assembliQ~ 51 are - : ;
.
, , , ., ~, ., i . .. \l ~ ~ t, il \)1, 1~ 5 & ~: LERK le 006 2 ~ 2 ~
associa-ted with ~he diap~L~a~m 19 and a~e utilise-l in place of -the me~al inse~ts 2~ ~nd 27. The di~phragm 19 i~ ~oulde~ with ~h~ four appropriately positioned assem~lies Sl in situ in the mould, the technique for Eormins the di~phragm thus being a~ insert moulding teohniq~e ~herein the mate~ial forming -the diaphraqm ~lows arou~ the assemblies 51 to form a composite diaphraqm/insert unit. ~he diaphra~ll is ~u~ still continuous so as to ~e able to perfol~ its ~e~ling -E-~c-tion in the switch, and the ~ssemhlies 51 fulfil the fun~tion of the lnse~ts 27 in l;m;-tin~ mo~ement of ~heir respective key 17, and the ~un~t~on of the respec~i~e insert 26 in transmitting operative movemen~ of the ~espective key to the associated elect~ical contact a~sembly of -the switch. A version of the element 51 witho~t ~le aper~ures 53 has been utili~e~ but it is ~elieved that the assembl~ 51 illustrated in Figure 12 currently repr~sen~s the hest ~o~e o~ pro~iding the movement -transmit~ing, ~nd movement li~iting inserts associa-~ed with the diaphragm 19.
Figure 13 shows a ~odifica~ion 61 of the inser~ assemhl~
5~ of Fisure 12 the as~embly h7 bein~ i~tended for use with operating key 17 which are of greater l~ngth than the k~ys 17 ~1th which th~ assembly 51 is to be associat~ he larger assem~ly ~1 is ~hus longer ~han the ~sembly 51 but ~till in~lu~es the planar element ha~ing ~ pluralit~ of regularly spaced apert~r~s ~3 therein. The ele~e~t 62 has si~, ra~her than ~i~e integral ~ylindrical projection~ ~4 again th~re beins ~
projec~ion at each corner o~ ~he element ~l ~nd in this inst~nc~ two pr~iec~ions ~4 s~ace~ ~long the longitudinal centre line ~ver ~he elemen~ 6~. The ~wo projections 64 spaced alon~ the centre line o~ ~h~ ~s~emhly ~1 are associated with respec~ive cont~ct arl~nge~en~s of ~he swi~Gh, the two contac~ arrangements ~eing pre~e~ably electrically conn~cted in p~rallel s~ that durin~
:, . . ; ,, , ~ ." .
.
L ~ B il.~ S ~; (: LERli [~ 0 0 ~3~ 7 opera-tio~ the elon~at~ key 17 associated with the assem~l~ 61 then th~ ~ppropriate elec-trical ~unction will ~e effect~d b~ olos~re of the conta~s ~ssociate~ ~ith one or -tlle other or both o~ the projec~ion ~4. As wi-th t~e insert a~semblies 51, it is prefe~red ko mould -~he appropriate number of inse~t assemblies 61 in~o the di~phra~l 1 g .
In each o-E the switch em~o~i m~nts disclosed ~bove i~ iæ
to ~e reco~nised that it may be appropri~te, in certain applicatio~s r ~0 repla~e the ri~id, steel, backing pla-~e 12 with a ~echanically equivalent, but cheaper backLn~
plate fo~med as a ri~id s~nt~e~ic resin ~oulding~ A
sui~able material for mouldin~ a rigid ~acklng pla~e is a polyphenylene sulfide (PPS) and the material "R~TON R-7"
available from "Phillips Pe-troleum Co" has been found to be par~icularly suitahle.
It will ~e r~cognised tha~ switch as~embli~s as des~ribed a~ove c~n ~e utilize~ alone or in groups other t~an the group o~ ~our illustrated. More~ver s~ch assemblies ar~
not restricted ~o us~ in A~T~s.
:
~he insert arrangements descr~bed ahov~ make u~e of L-shaped metal inserts fo~ limltin~ movement of ~he keys 17 in -the operati~e ~irection. '~he 7 nserts 17 are conveniently secured in place within -~he diaphLa~ by be,ng vulcanised int~ the m~terial o~ , diaph~a~n, hu~
Figure 1~ il lustrates an al~ernative insert ~r~n~ement which, f or man~ applications, will be pref erable hy ~irtue of simpli:Eyi.ng the manu~ac:turing processes.
Figure 12 illustrate~ an insert assembly 51 for use with a sin~le key 17, it being recognised ~h~t ~here will ~e a sim~lar inser~ asse~ly S1 associated wLth ~ch o~ the othe~ keys 17~ ~he insert assem~ly Sl is moùldQd in a substan~ially rigi~ syn~hetic ~sin material, convenien~ly a glass-~ein~orced polye~ter reSin which has a hi~h heat deflec~ion temperature~ The moul~ing resin known as "~UPo~T R~NI~E" is a suitahle mat~rial, and the ~ersion OQ "RYNITE" known ~s "415HP" h~s been ~oun~ to be par~i~ularly e~fective~ Each insert assembl~ 51 comprises a plana~ re~angular element S~ formed with fou~ parallel and resularl~ space~ rec~an~ul~r aperture~
53. Integral with ~he elemen~ S~ and projectin~
downwa~ly from one ~ace ~lereo.~ are ~lve su~stan~ially identical cylindrical pro~ec~ions 54 ~h~e ~ei~ a projection adjacen~ each ~orner o the element 5~ and cen~rall~ di.spo~ed projection.
Relati~g the asse~bly 51 to the embo~Lment illust:~a~ed in r ~or e~ample, Fi~re 1 ~hen ~ou~ assembliQ~ 51 are - : ;
.
, , , ., ~, ., i . .. \l ~ ~ t, il \)1, 1~ 5 & ~: LERK le 006 2 ~ 2 ~
associa-ted with ~he diap~L~a~m 19 and a~e utilise-l in place of -the me~al inse~ts 2~ ~nd 27. The di~phragm 19 i~ ~oulde~ with ~h~ four appropriately positioned assem~lies Sl in situ in the mould, the technique for Eormins the di~phragm thus being a~ insert moulding teohniq~e ~herein the mate~ial forming -the diaphraqm ~lows arou~ the assemblies 51 to form a composite diaphraqm/insert unit. ~he diaphra~ll is ~u~ still continuous so as to ~e able to perfol~ its ~e~ling -E-~c-tion in the switch, and the ~ssemhlies 51 fulfil the fun~tion of the lnse~ts 27 in l;m;-tin~ mo~ement of ~heir respective key 17, and the ~un~t~on of the respec~i~e insert 26 in transmitting operative movemen~ of the ~espective key to the associated elect~ical contact a~sembly of -the switch. A version of the element 51 witho~t ~le aper~ures 53 has been utili~e~ but it is ~elieved that the assembl~ 51 illustrated in Figure 12 currently repr~sen~s the hest ~o~e o~ pro~iding the movement -transmit~ing, ~nd movement li~iting inserts associa-~ed with the diaphragm 19.
Figure 13 shows a ~odifica~ion 61 of the inser~ assemhl~
5~ of Fisure 12 the as~embly h7 bein~ i~tended for use with operating key 17 which are of greater l~ngth than the k~ys 17 ~1th which th~ assembly 51 is to be associat~ he larger assem~ly ~1 is ~hus longer ~han the ~sembly 51 but ~till in~lu~es the planar element ha~ing ~ pluralit~ of regularly spaced apert~r~s ~3 therein. The ele~e~t 62 has si~, ra~her than ~i~e integral ~ylindrical projection~ ~4 again th~re beins ~
projec~ion at each corner o~ ~he element ~l ~nd in this inst~nc~ two pr~iec~ions ~4 s~ace~ ~long the longitudinal centre line ~ver ~he elemen~ 6~. The ~wo projections 64 spaced alon~ the centre line o~ ~h~ ~s~emhly ~1 are associated with respec~ive cont~ct arl~nge~en~s of ~he swi~Gh, the two contac~ arrangements ~eing pre~e~ably electrically conn~cted in p~rallel s~ that durin~
:, . . ; ,, , ~ ." .
.
L ~ B il.~ S ~; (: LERli [~ 0 0 ~3~ 7 opera-tio~ the elon~at~ key 17 associated with the assem~l~ 61 then th~ ~ppropriate elec-trical ~unction will ~e effect~d b~ olos~re of the conta~s ~ssociate~ ~ith one or -tlle other or both o~ the projec~ion ~4. As wi-th t~e insert a~semblies 51, it is prefe~red ko mould -~he appropriate number of inse~t assemblies 61 in~o the di~phra~l 1 g .
In each o-E the switch em~o~i m~nts disclosed ~bove i~ iæ
to ~e reco~nised that it may be appropri~te, in certain applicatio~s r ~0 repla~e the ri~id, steel, backing pla-~e 12 with a ~echanically equivalent, but cheaper backLn~
plate fo~med as a ri~id s~nt~e~ic resin ~oulding~ A
sui~able material for mouldin~ a rigid ~acklng pla~e is a polyphenylene sulfide (PPS) and the material "R~TON R-7"
available from "Phillips Pe-troleum Co" has been found to be par~icularly suitahle.
It will ~e r~cognised tha~ switch as~embli~s as des~ribed a~ove c~n ~e utilize~ alone or in groups other t~an the group o~ ~our illustrated. More~ver s~ch assemblies ar~
not restricted ~o us~ in A~T~s.
:
Claims (14)
OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1 A switch assembly comprising a housing, a rigid operating member mounted for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, limit means preventing movement of the operating member relative to the contact means beyond the position at which the contact means is operated.
2 An assembly as claimed in Claim 1 wherein said contact means includes a resiliently collapsible dome.
3 A switch assembly as claimed in Claim 1 wherein the housing includes a rigid base plate and a rigid cover plate parallel to and spaced from the base plate, and said operating member is a rigid element movable in an aperture in said cover plate from said rest position towards said base plate, the assembly further including at least one further operating member in the form of a rigid element movable in an aperture in said cover plate from a rest position coplanar with the rest position of the first mentioned operating member towards said base plate, similar electrical contact means and limit means associated with said further operating member and said flexible seal means extending also between said further operating member and its respective contact means.
4 An assembly as claimed in Claim 3 wherein said seal means is a flexible diaphragm trapped at its periphery between peripheral regions of said cover plate and said base plate.
An assembly as claimed in Claim 4 wherein each of said contact means uncludes a respective resiliently collapsible dome.
6 An assembly as claimed in Claim 1 wherein said limit means comprises rigid spacer elements disposed between the peripheral region of the operating member and the base plate.
7 An assembly as claimed in Claim 6 wherein said rigid spacer elements are bonded to said seal means.
8 An assembly as claimed in Claim 7 wherein said spacer elements extend through said seal means.
9 An assembly as claimed in Claim 6 wherein said spacer elements are carried by their respective operating member.
An assembly as claimed in Claim 1 wherein said contact means includes a flexible sheet carrying a conductive area disposed beneath and presented away from the operating member, an electrically conductive, resiliently collapsible dome in contact with said conductive area and a fixed electrical contact engagable by said dome upon collapse thereof, to establish electrical connection through the dome between the contact and the conductive area.
11 An assembly as claimed in Claim 1 including electrical heater means for heating the operating member region of the switch assembly.
12 An assembly as claimed in Claim 11 wherein said heater means is in the form of a flexible sheet disposed between said seal means and said contact means.
13 A switch assembly comprising a housing, an operating member mounted for movement relative to the housing and accessible to an operator, electrical contact means operable by movement of the operating member from a rest position to an operative position relative to the housing, flexible seal means between the operating member and the electrical contact means and capable of transmitting operative movement of the operating member to said contact means while preventing passage of moisture and other contaminants from the region of the operating member to the contact means, and, heater means for heating the operating member region of the switch assembly.
14 An electrical switch assembly comprising a housing having a rigid base plate and a rigid cover plate parallel to and spaced from the cover plate, a plurality of operating members disposed in respective apertures in said cover plate, each of said operating members being in the form of a rigid element movable from a rest position in which said operating members are coplanar, towards said base plate to actuate respective contact means, a flexible sealing diaphragm disposed between said operating members and said base plate and trapped at its periphery between peripheral regions of said cover plate and said base plate, respective electrical contact means disposed beneath each operating member for actuation thereby and positioned between said seal means and said base plate, and, rigid spacer elements disposed between the periphery of each operating member and said base plate for limiting movement of each operating member towards the base plate to an mount sufficient to operate the respective contact means, said spacer elements extending through and being sealingly engaged by said sealing diaphragm.
An assembly as claimed in Claim 14 wherein an electrical heater unit is provided beneath the sealing diaphragm to effect heating of the operating member region of the assembly.
An assembly as claimed in Claim 14 wherein an electrical heater unit is provided beneath the sealing diaphragm to effect heating of the operating member region of the assembly.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9004532.9 | 1990-02-28 | ||
GB909004532A GB9004532D0 (en) | 1990-02-28 | 1990-02-28 | Switch assembly |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2036825A1 true CA2036825A1 (en) | 1991-08-29 |
Family
ID=10671783
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002036825A Abandoned CA2036825A1 (en) | 1990-02-28 | 1991-02-26 | Switch assembly |
Country Status (5)
Country | Link |
---|---|
US (1) | US5193669A (en) |
EP (1) | EP0444914A3 (en) |
JP (1) | JPH06111681A (en) |
CA (1) | CA2036825A1 (en) |
GB (1) | GB9004532D0 (en) |
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-
1990
- 1990-02-28 GB GB909004532A patent/GB9004532D0/en active Pending
-
1991
- 1991-02-26 CA CA002036825A patent/CA2036825A1/en not_active Abandoned
- 1991-02-27 EP EP19910301619 patent/EP0444914A3/en not_active Ceased
- 1991-02-28 JP JP3034386A patent/JPH06111681A/en active Pending
- 1991-02-28 US US07/661,375 patent/US5193669A/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US5193669A (en) | 1993-03-16 |
JPH06111681A (en) | 1994-04-22 |
EP0444914A3 (en) | 1992-05-27 |
EP0444914A2 (en) | 1991-09-04 |
GB9004532D0 (en) | 1990-04-25 |
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Legal Events
Date | Code | Title | Description |
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FZDE | Discontinued |