CA2052273A1 - Sheet for molding fiber-reinforced resin and method for producing it - Google Patents

Sheet for molding fiber-reinforced resin and method for producing it

Info

Publication number
CA2052273A1
CA2052273A1 CA2052273A CA2052273A CA2052273A1 CA 2052273 A1 CA2052273 A1 CA 2052273A1 CA 2052273 A CA2052273 A CA 2052273A CA 2052273 A CA2052273 A CA 2052273A CA 2052273 A1 CA2052273 A1 CA 2052273A1
Authority
CA
Canada
Prior art keywords
resin layer
fiber
reinforced
coloured
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2052273A
Other languages
French (fr)
Other versions
CA2052273C (en
Inventor
Katsumi Kohama
Ryoichi Yugami
Tomohisa Abe
Kenichi Ueda
Yuji Inagaki
Daisuke Atobe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Nippon Shokubai Co Ltd
Original Assignee
Katsumi Kohama
Ryoichi Yugami
Tomohisa Abe
Kenichi Ueda
Yuji Inagaki
Daisuke Atobe
Honda Giken Kogyo Kabushiki Kaisha
Nippon Shokubai Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP26350490A external-priority patent/JP2881025B2/en
Priority claimed from JP26350690A external-priority patent/JP2881027B2/en
Priority claimed from JP26350590A external-priority patent/JP2881026B2/en
Application filed by Katsumi Kohama, Ryoichi Yugami, Tomohisa Abe, Kenichi Ueda, Yuji Inagaki, Daisuke Atobe, Honda Giken Kogyo Kabushiki Kaisha, Nippon Shokubai Co., Ltd. filed Critical Katsumi Kohama
Publication of CA2052273A1 publication Critical patent/CA2052273A1/en
Application granted granted Critical
Publication of CA2052273C publication Critical patent/CA2052273C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/504—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/04—Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0827—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using UV radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/002—Coloured
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/402—Coloured
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00—Treatment by energy or chemical effects
    • B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
    • B32B2310/0806—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
    • B32B2310/0831—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using UV radiation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/659—Including an additional nonwoven fabric
    • Y10T442/67—Multiple nonwoven fabric layers composed of the same inorganic strand or fiber material

Abstract

This invention provides a moldable fiber reinforced resin sheet which is suitable for preparing a fiber-reinforced resin molding having excellent coloured conditions. The invention also relates to a method for producing the sheet. The moldable sheet of the present invention comprises a fiber-reinforced resin layer and a coloured surface resin layer laminated to the first layer and has, in the fiber-reinforced resin layer, a fiber-reinforced coloured resin layer adjacent to said surface resin layer. The fiber-reinforced coloured resin layer is coloured in a colour similar to that of the surface resin layer, and has a fiber-reinforced transparent resin layer arranged on the surface of the side opposite to the surface resin layer. The transparent resin layer being curable with ultraviolet radiation. The first method for producing the sheet comprises carrying out a viscosity-thickening treatment on a resin layer first laminated out of the fiber-reinforced coloured resin layer and fiber-reinforced transparent resin layer. The second method for producing the sheet comprises forming a fiber-reinforced transparent resin layer and, on this layer, laminating a fiber-reinforced coloured resin layer without the viscosity-thickening treatment on the transparent resin layer, and then, laminating a surface resin layer, if necessary, after carrying out viscosity-thickening treatment on the fiber-reinforced resin layers. The third method for producing the sheet comprises forming a surface resin layer and carrying out a viscosity-thickening treatment on this layer, and independently, after forming a fiber-reinforced transparent resin layer, on this layer, laminating a fiber-reinforced coloured resin layer without the viscosity-thickening treatment on the transparent resin layer, and then, laminating the surface resin layer on the fiber-reinforced coloured resin layer.
CA 2052273 1990-09-29 1991-09-25 Sheet for molding fiber-reinforced resin and method for producing it Expired - Fee Related CA2052273C (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP26350490A JP2881025B2 (en) 1990-09-29 1990-09-29 Sheet for molding fiber-reinforced resin and method for producing the same
JP26350690A JP2881027B2 (en) 1990-09-29 1990-09-29 Method for producing sheet for molding fiber-reinforced resin
JP2-263505 1990-09-29
JP26350590A JP2881026B2 (en) 1990-09-29 1990-09-29 Method for producing sheet for molding fiber-reinforced resin
JP2-263504 1990-09-29
JP2-263506 1990-09-29

Publications (2)

Publication Number Publication Date
CA2052273A1 true CA2052273A1 (en) 1992-03-30
CA2052273C CA2052273C (en) 1995-02-14

Family

ID=27335228

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2052273 Expired - Fee Related CA2052273C (en) 1990-09-29 1991-09-25 Sheet for molding fiber-reinforced resin and method for producing it

Country Status (2)

Country Link
US (1) US5234756A (en)
CA (1) CA2052273C (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6482742B1 (en) * 2000-07-18 2002-11-19 Stephen Y. Chou Fluid pressure imprint lithography
DE19646438A1 (en) * 1996-11-11 1998-05-14 Basf Ag Process for the production of flat GRP molded parts
US6502677B1 (en) * 1999-09-24 2003-01-07 500 Group, Inc. Full-gussetted luggage and an associated method of making full-gussetted luggage
AT502316A1 (en) * 2002-11-15 2007-02-15 Surface Specialties Austria FIBER REINFORCED LAMINATES
US20040195470A1 (en) * 2003-04-03 2004-10-07 Sanjeev Kumar Adapter for votive candle holder
GB0803823D0 (en) * 2008-02-29 2008-04-09 Victrex Mfg Ltd Composite materials
DE102009001145A1 (en) * 2009-02-25 2010-09-09 Leibniz-Institut Für Polymerforschung Dresden E.V. Method for curing and surface functionalization of molded parts
WO2013077198A1 (en) 2011-11-24 2013-05-30 キョーラク株式会社 Resin panel and forming method
FR3059591B1 (en) * 2016-12-06 2020-06-19 Airbus Operations PROCESS FOR PRODUCING A COMPOSITE PROFILE COMPRISING A PIGMENTED RESIN LAYER

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2875278B2 (en) * 1989-04-14 1999-03-31 本田技研工業株式会社 Molding method of fiber reinforced resin
JP2866694B2 (en) * 1990-02-06 1999-03-08 本田技研工業株式会社 Molding method of fiber reinforced resin

Also Published As

Publication number Publication date
US5234756A (en) 1993-08-10
CA2052273C (en) 1995-02-14

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