CA2070940A1 - Injection device - Google Patents

Injection device

Info

Publication number
CA2070940A1
CA2070940A1 CA002070940A CA2070940A CA2070940A1 CA 2070940 A1 CA2070940 A1 CA 2070940A1 CA 002070940 A CA002070940 A CA 002070940A CA 2070940 A CA2070940 A CA 2070940A CA 2070940 A1 CA2070940 A1 CA 2070940A1
Authority
CA
Canada
Prior art keywords
outer sleeve
cartridge
plunger
cartridge holder
injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002070940A
Other languages
French (fr)
Inventor
Gillis P. Van Der Wal
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duphar International Research BV
Original Assignee
Gillis P. Van Der Wal
Duphar International Research B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gillis P. Van Der Wal, Duphar International Research B.V. filed Critical Gillis P. Van Der Wal
Publication of CA2070940A1 publication Critical patent/CA2070940A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • A61M5/2033Spring-loaded one-shot injectors with or without automatic needle insertion
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • A61M2005/2006Having specific accessories
    • A61M2005/2013Having specific accessories triggering of discharging means by contact of injector with patient body
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • A61M2005/206With automatic needle insertion
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/20Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
    • A61M2005/2073Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically preventing premature release, e.g. by making use of a safety lock
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M2005/3103Leak prevention means for distal end of syringes, i.e. syringe end for mounting a needle
    • A61M2005/3107Leak prevention means for distal end of syringes, i.e. syringe end for mounting a needle for needles
    • A61M2005/3109Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/24Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3202Devices for protection of the needle before use, e.g. caps
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3202Devices for protection of the needle before use, e.g. caps
    • A61M5/3204Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/3213Caps placed axially onto the needle, e.g. equipped with finger protection guards
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/32Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
    • A61M5/3205Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
    • A61M5/321Means for protection against accidental injuries by used needles
    • A61M5/3243Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel
    • A61M5/326Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

Abstract The present invention relates to an injection device for the automatic injection of at least one injection liquid, comprising an assembly of a discharge mechanism, a cartridge holder and a cartridge slidably accommodated in the cartridge holder, the discharge mechanism comprising an outer sleeve wherein the cartridge holder is slidably adapted. A
protectivecover is provided on the front of the device, covering the front portions of the cartridge holder and the outer sleeve in such a manner, that unintentional backward movement of the cartridge holder in the outer sleeve, resulting in activation of the device, is prevented.

Description

2~r ~

In~ection device The invention relates to an injection device for the automatic injection of at l~ast one injection liquid, comprising an assembly of a discharge mechanism, a cartridge holder and a cartridge slidably accommodated in the cartridge holder;
- the discharge mechanism comprising an outer sleeve that is open at one end, a plunger that is movable in the sleeve, a coil spring that acts on said plunger to move same towards the open end of the sleeve, and a locking means that cooperates with said plunger to prevent undesired movement of the plunger:
- the cartridge holder being slidably adapted within said outer sleeve to allow restricted backward telescopic movement relative thereto, thereby moving the locking means out of its retaining engagement with said plunger;
- the cartridge comprising:
(a) a glass ampoule having an injection needle connected to the front thereof and being open-ended at the opposite end thereof, a portion of said ampoule remote from the needle comprising a hollow cylinder having an at least substantially uniform inside diameter, (b) a piston adapted for movement by the plunger sealingly provided in said cylinder, (c) at least one injection liquid provided in said ampoule between the piston and a sealing member at the front of the cartridge, and (d) a needle sheath covering the needle to keep the needle in a sterile condition prior to use of the device.

Such an injection device is disclosed in U.S. patent 3,882,863 and also, in improved embodiments, in European patent specifications 107874 and 186916. The invention encompasses in addition an injection device for accommodating more than one injection liquid, a plural-compartment injection device, wherein the injection liquids can be injected successively by passing through a suitable by-pass means, P.g. as described in European patent specification 720~7.

The above known automatic injection devices or auto-injectors have been developed in particular for use by soldiars in an emergency situation, viz. after having been exposed to a battle gas of the enemy, e.g. a nerv gas. Such injection devices are usually stored for many years at a time (a shelf life of at least 5 years is required by the authorities), after which the device must function reliably at the critical instant. When the injection is required, this must generally be administered through the b~ttle-dress. It will be obvious from the above, that a powerful spring must be used and that, in connection therewith and in relation to the xequired long storage stability, loaded parts such as the plunger should be manufactured from rigid materials with a high aging resistan-ce, preferably from a suitable metal. In addition, these known auto-injectors are rather complicated due to the great number of cooperating parts, and their fri~ndliness to the user is not fully satisfactory due to their heavy impact after activation.

It is the object of the present invention to provide an automatic injection device which is in particular intended for civil use, e.g. by patients suffering from certain chronic diseases such as migraine, diabetes, allergies, etc., or by persons requiring immediate m~dical treatment after accute incidents, such as poisonings, e.g. by snake-2~4~

bites or by wasp-stings, and traffic accidentsO It will be readily appreciated that such an injection device should be of a simplified construction to allow easy and inexpensive assemblage and of a minimum number of parts, which can be 5 easily moulded from synthetic material using simple mould configurations. In this manner the costs of production can be kept low At the same time, the device should be friendly to the user, i.e. compact in order to be easily carried about by the user, and simple in activation and operation.

An automatic injection device for the above purpose is described in U.S. patent 4,378,015. The reliability of this device, however, is not satisfactory. In particular, the connection of the injection needle, viz. in a ferrule disposed via a crushable foam column on a pedestal, is not sufficiently stable and solid to warrant a proper operation of the device. In addition, the structure leaves much injection liquid behind in the device after use, which will be discarded together with the device. Moreover, the piston should be punctured by the injection needle to allow the injection liquid to be injected; this implies a great risk of rubber particles (particulate matter) in the injection liquid. Further, the sterility of the injection needle is not guaranteed.
More in particular, it is the object of th~ present invention to provide an automatic injection device, which conforms to the above defined requirements but which does not have the structural disadvantages presented by the device known from the above-mentioned U.S. patent 4,378,015. Moreover, such a device should preferably allow the application of usual constructive parts, in particular of conventional syringe parts, to decrease the costs of production. In addition, it is very important that after use the device should permit to be rendered harmless in a convenient manner.

This object can be achieved with an automatic injection device as de~ined in the opening paragraph, which is characterized according to the present invention, in that a protective cover is provided on the front of the device, covering the front portions of the cartridge holder and the outer sleeve in such a manner, that unintentional backward movement of the cartridge holder in the sleeve i~ preventsd.

The above-defined protective cover, to be used as an essential safety means for the injection device of the invention, prevents accidental activation of the device and forms an inexpensive pxovision for this purpose. Said cover is preferably closed at its front and at its side wall to constitute a dust-proof seal for thé front portion o~ the injection device. Moreover, said protective cover can easily and simply be replaced after use of the device, thus covering the exposed injection needle and in this manner rendering the injection device harmless after use.

In a favourable embodiment the protective cover, to be used for the injection device of the present invention, is provided with an inwardly extending circumferential ridge abutting against the front edge of the outer sleeve, thereby preventing said outer sleeve from moving forward relative to the cartridge holder. Such a circum~erential ridge may be constituted conveniently by means of a shoulder-like joint of two aligned sleeve-like portions of the protective cover, the front of which having a reduced internal diameter.

Preferably, and in particular in view of the high demands ~r~

made upon such a device, the injection device of the present invention is characterized in that the outer sleeve comprises a closed rear portion, a circumfPrentially closed front portion and an intermediate portion, - said intermediate portion being provided with longitudinal slots, to allow the side wall of said portion to he pu~hed outwards, - said intermediate portion comprising a frusto-conical backward tapering part, and - the inner wall of said intermediate portion being provided with a plurality of circumferentially positioned, inwardly extending projections, which rekainingly engage the front of the plunger and in this manner form the locking means for said plunger;
said device being further characterized, in that the cartridge holder comprises two concentric sleeve-like portions, a first portion accommodating said cartridge and a second, wider portion having such climensions that the outer sleeve can be slidably adapted around it and being provided with means to allow its restricted backward telescopic movement therein, said wider portion terminating with its backward extension in a rear edge bearing against the inner wall of the frusto-conical part of the outer ~leeve's intermediate portion in such a manner, that a backward movement of the cartridge holder relative to the outer sleeve results in an outward push of said intermediate portion by said elongation's rear edge, thus allowing the plunger to be released from its retaining engagement with said projections on the inner wall of said intermediate portion.

The device of the present invention in its above-defined embodiment is pre-eminently suitable for its intended use, is of a simplified construction and can easily be assembled from conventionally available parts. Activation and operation of the device are convenient and reliable. After the prot~ctive cover has been removed, the injection device can be activated by pressing the device with its front face on or against the place of the body where the injaction should be administered, resulting in said restricted backward telPscopic movement of the cartridge holder in the outer sleeve and release of the plunger, by which the injection device is activated. The operation of the device is explained in more detail hereinaf~
ter. Said means at the wider portion of the cartridge holder which in conjuction with means provided in or on the outer slesve, in particular at the outer sleeve's front portion, may favourably comprise a plurality of outwardly extending cams on one of these portions and an equal number of matched grooves or a circumferentially recessed groove in the other portion, thus allowing their mutual restricted shift.

As an additional safety for the injection device in its above preferred embodiment the protective cover is provided with a backward extending sleeve, fittingly enclosing with its backmost portion the intermediate portion of the outer sleeve, and terminating in an inwardly bent annular rear edge. In this favourable embodiment said backmost portion of the sleeve of the protective cover, enclosing the resilient intermediate portion of the outer sleeve, prevents khis latter portion from bulging ouk and consequently forms an additional prevention against unintentional activation of the injection device. Both shift of the cartridge holder relative to the outer sleeve and outward push of the cartridge holder's intermediate portion, resulting in release of the plunger and activation of the injection device, are impossible before the protective cover has been removed.

2~

To further safeguard the cartridge from accidentally moving forward in th~ cartridge holder, for instance as a result of an outward impact or a fall of the device, the first portion of the cartridge holder, accommodating the cartridge, is preferably internally provided with an annular ridge or a plurality of circumferentially positioned projections, situated just in front of the glass ampoule and thus forming an abutment for the ampoule shoulder prior to use of the device. When the device is used, however, thsse projections can easily be overridden due to the resiliency of the cartridge holder wall, preferably manufactured from a synthetic material. In addition, the inner wall of said first portion of the cartridge holder is preferably provided with an annular inward ridge, functioning as an abutment for stopping the actuated cartridge in its foremost position after activation of the injection device.

In a favourable embodiment the plunger comprises two concentric portions, the inner port:ion with its front end operatively engaging the piston, and the outer portion, which is surrounded by the coil spring, with its front end engaging the projections on the inner wall oE the outer sleeve's intermediate portion, said coil spring being compressed 25 between an outward flange at the front end of said outer portion and the closed back wall of the outer sleeve's rear portion. It has been found, that such a configuration of the plunger allows an easy assemblage of the discharge mechanism and the application of a coil spring with a relatively small spring force. The bipartite construction of the plunger allows the coil spring to be assembled at the outside of the plunger's outer portion. Therefore a coil spring can be used having a relatively large diameter and hence with a relative-2~ 3~

ly small spring force. Such a coil spring permits thedischarge mechanism, in particular the plunger thereof, to be constructed from a synthetic material, less expensive and easier in manufacturing, viz. by injection mouldlng.

It is an additional feature of the present invention, that the protective cover to be used for the injection device of the present invention is constructed in such a manner that it allows the attachment of means that can remove the needle sheath from the injection needle simultaneously with the detachment of the protective cover. For this purpose the protective cover is internally provided with at least two resilient lugs, which are connected to a nose portion o~ said protective cover and extend backwards within said cover in such a manner, that they grippingly engage the needle sheath, thus allowing said sheath to be removed simultaneously with the detachment of the protective cover from the device. Said lugs may be provided with barbs at their sides engaging the needle sheath, to improve their grip. In a favourable embodiment the needle sheath is manu~actured from a r~silient material, e.g. a rubber, to allow easy gripping by khe lu~8 .
A rubber needle sheath can equally c:onstitute a sealing member for the injection liquid at t:he front of the cartrid-ge, in case the injection needle and the needle sheath are mutually dimensioned in such a manner, that the tip of the needle is sealingly closed by the rubber needle sheath. Other exampl0s of suitable sealing members at the front of the cartridge are stoppers which can be passed by the injection liquid upon use of the device (see e.g. the above mentioned European patent 72057) and membranes, attached in the front portion of the cartridge (see e.g. the above mentioned U.S.
patent 3,882,863). Alternatively, said needle sheath may be manufactured from a rigid synthetic material. In that case 2~ q~3 the outer surface of the sheath is preferably provided with transverse ribs to improve the gripping by the lugs.
In a favourable embodiment of the protective covPr provided with said resilient lugs, the nose portion of the protective cover and the resilient lugs constitute a room for accommo-dating the front portion of the needle sheath, thus allowing replacement of the protective cover after use of the device.
This feature will be explained in more detail hereafter.
After use of the device, the injection needle protrudes from the front of the injection device. Replacement of the protective cover simultaneously with replacement of the needle shea~h, clamped within this cover, is a highly advantageous precautionary measure. To permit replacement of both cover and sheath, however, this sheath should have sufficient room to shift forward within the nose portion of the protective cover.

As mentioned before, it is advantageous to construct the injection device in such a manner, that a conventional, manually operated, pre-filled injection syringe, of course without a piston rod, can be accommodated in the device to function as the cartridge.

The invention will now-be described in greater dekail with reference to a preferred embodiment which is shown in the drawings, in which - ~igure l is a longitudinal sectional view of an injection device according to the present invention, - Figure 2 is a cross-sectional view of the device shown in Figure l, taken on the line II-II in Figure l and viewed in the direction of the needle, and - Figures 3 to 7 illustrate the operation of a comparable injection device, slightly differant from the injector shown in Figure 1.

The injection device shown in Figures 1 and 2 comprises a dischargs mechanism, generally denoted with 11, a cartridge holder 1~ and a cartridge, generally denoted with 13 and slidably accommodatad in the cartridge holder. The discharge mechanism comprises an outer sleeve 14, which is open at its forward end, and which comprises a closed rP-ar portion 15, a circumferentially closed front portion 16 and an intermediate portion 17. Said intermediate portion is provided with longitudinal slots 18 and a plurality of strengthening ribs 19, and comprises a frusto-conical backward tapering part 20.
The inner wall of the intermediate portion is provided with a plurality of circumferentially positioned inwardly extending projections 21, which together form an interrupted annular abutment for the plunger (see further). The discharge mechanism further comprises a plunger 22, comprising two concentric portions, the inner portion 23 engaging the piston and the outer portion 24 engaging with its front end the projections 21 on the inner wall of the outer sleeve.
The outer portion of the plunger is surrounded by a coil spring 25, compressed between an outward flange 26 at the front of said outer portion and the closed back wall 27 of the outer sleeve.
The cartridge holder 12 comprises two concentric sleeve-like portions, a first portion 28 accommodating the cartridge, and a second, wider portion 29, slidably tel~scoping within the outer sleeve. Said wider portion is provided with at least two outwardly extending cams 30, fitting in a matched circumferential groove 31 recessed in the outer sleeve's front portion 16. The wider portion 29 of the cartridye terminates with its backward extension in a rear edge 32 ~ DIR 0487 bearing against the inner wall of khe frusto-conical part 20 o~ the outer sleeve's intermediate portion. The cartridge holder is internally provided with a plurality of circumfe-rentially positioned projections 49 for preventing the cartridge from an unintentional forward movement relative to the cartridge holder, e.g. by a shock, and with an annular abutment 50 for stopping the actuated cartridge in its foremost position upon use of the device.

The cartridge is a conventional, manually operated, prefilled injection syringe without piston rod and comprises a glass ampoule 33 having an injection needle 34 connected to the front thereo~. At its front the ampoule is narrowed to a spout-shaped member 35, in the central aperture of which the needle is sealingly fixed with its backward portion, e.g. by glueing. In an equally favourable embodiment the needle is connected to the ampoule by means of a separate needle holder. ~he ampoule comprises a hollow cylinder 36, wherein a piston 37 is sealingly provided. The piston engages the front of the plunger's inner portion 23. The ampoule cylinder terminates at its rear end in an outwardly extending flange 38 (i.e. the finger grip of the syringe), movable within the plunger's outer portion 24. The ampoule comprises an injection liquid 39 sealingly enclosed between the piston and a needle sheath 40 of a resilient material, preferably a rubber, sealing the needle tip.

The device is provided with a protective cover generally refarenced by 41, constituting a dust-proof seal for the front portion of the injection device. Between the nose portion 42 and tha backward extending sleeve 43, having a thinned side-wall, a shoulder 44 is formed, constituting an abutment for the front edge of the outer sleeve's front 5i~

portion 16. In this manner said outer sleeve is prevented from moving forward relative to the cartridge holder. The backward extending sleeve 43 of the protective cover Xittingly encloses with its backmost portion the intermedia-te portion 17 of the outer sleeve, and terminates in aninward7y bent annular rear edge 4~. In this manner said backmost portion of sleeve 43 prsvents this intermediate porkion of the outer sleeve from bulging out and, as a consequence, from unintentional release of the plunger. The nose portion 42 of the protactive cover is internally provided with four resilient lugs 46, with their detent heads 47 engaging behind a thickened front portion of the needle sheath 40. In this manner the needle sheath is removed simultaneously with the detachment of the protective cover from the injection device. The nose portion of the protecti-ve cover constitutes a room 48 in front of the needle sheath, its use being explained hereinaf~er.

The operation of the injection device of the patent invention will be explained in greater detail with reference to the accompanying Figures 3 to 7. Equal or corresponding parts are denoted with the re~erence numerals used in Figures 1 and 2.

Figure 3 shows the injection deviae before use and therefore corresponds with the situation presented in Figure 1.
Detachment of the protective sover 41 results in simultaneous removal of needle sheath 40; this situation i6 shown in ~igure 4. The injection device is now ready for use and is placed with its frontr i.e. the front portion of the cartridge holder 12, on the spot where the injection should be given, and pressed. By doing this the cartridge holder moves slightly backwards relative to the outer sleeve 14.

The backward movement o~ the cartridge holder's wider portion 29, bearing with its rear edge against the inner wall if the frusto-conical part 20 of the outer sleeve, result~ in an outward push of said part of the outer sleeve and in a release of the plunger 22 from its retaining engagement with the proj2ctions on the inner wall of said outer sleeve's part. Thereupon the plunger moves forward under the influence of the compressed coil spring (see the arrow in Figure 5). The plunger pushes the cartridge 13 forward until in its ultimate forwaxd position the movement of the ampoule cylinder is stopped by the annular abutment 50 of the cartridge holder. During the ~orward movement of the cartridge in the cartridge holder the projections 49 are overriden by the ampoule cylinder. The injection needle 34 has now penetrated the skin.

Now the piston 37 is moved forward in the ampoule cylinder by the plunger, equally under influencle of the releasing coil spring, and the actual injection starts, i.e. the injection liquid is injected into the patiant's body. After all injection liquid has been injected, as is visualized in Figure 6, the protective cover with needle sheath is replaced as a precautionary measure. During this action, the needle sheath shifts forwards till within the empty room 48 in the protective cover. This situation is shown in Figure 7.

Claims (9)

1. An injection device for the automatic injection of at least one injection liquid, comprising an assembly of a discharge mechanism, a cartridge holder and a cartridge slidably accommodated in the cartridge holder;
- the discharge mechanism comprising an outer sleeve that is open at one end, a plunger that is movable in the sleeve, a coil spring that acts on said plunger to move same towards the open end of the sleeve, and a locking means that cooperates with said plunger to prevent undesired movement of the plunger;
- the cartridge holder being slidably adapted within said outer sleeve to allow restricted backward telescopic movement relative thereto, thereby moving the locking means out of its retaining engagement with said plunger;
- the cartridge comprising:
(a) a glass ampoule having an injection needle connected to the front thereof and being open-ended at the opposite end thereof, a portion of said ampoule remote from the needle comprising a hollow cylinder having an at least substantially uniform inside diameter, (b) a piston adapted for movement by the plunger sealingly provided in said cylinder, (c) at least one injection liquid provided in said ampoule between the piston and a sealing member at the front of the cartridge, and (d) a needle sheath covering the needle to keep the needle in a sterile condition prior to use of the device;
said device being characterized, in that a protective cover is provided on the front of the device, covering the front portions of the cartridge holder and the outer sleeve in such a manner, that unintentional backward movement of the cartridge holder in the outer sleeve is prevented.
2. Injection device as claimed in claim 1, characterized in that the protective cover is provided with an inwardly extending circumferentially ridge abutting against the front edge of the outer sleeve, thereby preventing said outer sleeve from moving forward relative to the cartridge holder.
3. Injection device as claimed in claim 1 or 2, characterized in that the outer sleeve comprises a closed rear portion, a circumferentially closed front portion and an intermedi-ate portion, - said intermediate portion being provided with longitu-dinal slots, to allow the side wall of said portion to be pushed outwards, - said intermediate portion comprising a frusto-conical backward tapering part, and - the inner wall of said intermediate portion being provided with a plurality of circumferentially positioned, inwardly extending projections, which retainingly engage the front of the plunger and in this manner form the locking means for said plunger;
said device being further characterized, in that the cartridge holder comprises two concentric sleeve-like portions, a first portion accommodating said cartridge and a second, wider portion having such dimensions that the outer sleeve can be slidably adapted around it and being provided with means to allow its restricted backward telescopic movement therein, said wider portion termina-ting with its backward extension in a rear edge bearing against the inner wall of the frusto-conical part of the outer sleeve's intermediate portion in such a manner, that a backward movement of the cartridge holder relative to the outer sleeve results in an outward push of said intermediate portion by said elongation's rear edge, thus allowing the plunger to be released from its retaining engagement with said projections on the inner wall of said intermediate portion.
4. Injection device as claimed in claim 3, characterized in that the protective cover is provided with a backward extending sleeve, fittingly enclosing with its backmost portion the intermediate portion of the outer sleeve, and terminating in an inwardly bent annular rear edge.
5. Injection device as claimed in claim 3 or 4, characterized in that the first portion of the cartridge holder, accommodating the cartridge, is internally provided with a plurality of circumferentially positioned projections or with an annular ridge for preventing the cartridge from a forward movement within the cartridge holder prior to use of the device, and with an annular abutment for stopping the actuated cartridge in its foremost position upon use of the device.
6. Injection device as claimed in any of claims 3 to 5, characterized in that the plunger comprises two concentric portions, the inner portion with its front end operatively engaging the piston, and the outer portion, which is surrounded by the coil spring, with its front end engaging the projections on the inner wall of the outer sleeve's intermediate portion, said coil spring being compressed between an outward flange at the front of said outer portion and the closed back wall of the outer sleeve's rear portion.
7. Injection device as claimed in any of the preceding claims, characterized in that the protective cover is internally provided with at least two resilient lugs, which are connected to a nose portion of said protective cover in such a manner, that they grippingly engage the needle sheath, thus allowing said sheath to be removed simultane-ously with the detachment of the protective cover from the device.
8. Injection device as claimed in claim 8, characterized in that the nose portion of the protective cover and the resilient lugs constitute a room for accommodating the front portion of the needle sheath, thus allowing replacement of the protective cover after use of the device.
9. Injection device as claimed in any of the preceding claims, characterized in that the cartridge is a conventi-onal, manually operated, prefilled injection syringe without a piston rod.
CA002070940A 1991-06-13 1992-06-10 Injection device Abandoned CA2070940A1 (en)

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Application Number Priority Date Filing Date Title
EP91201469.3 1991-06-13
EP91201469 1991-06-13

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EP (1) EP0518416A1 (en)
CA (1) CA2070940A1 (en)

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US5273544A (en) 1993-12-28

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