CA2097139C - Twist-on wire connector - Google Patents

Twist-on wire connector

Info

Publication number
CA2097139C
CA2097139C CA002097139A CA2097139A CA2097139C CA 2097139 C CA2097139 C CA 2097139C CA 002097139 A CA002097139 A CA 002097139A CA 2097139 A CA2097139 A CA 2097139A CA 2097139 C CA2097139 C CA 2097139C
Authority
CA
Canada
Prior art keywords
housing
wire connector
wire
spring
coiled spring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002097139A
Other languages
French (fr)
Other versions
CA2097139A1 (en
Inventor
Francis J. Braun, Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BRAUN FRANCIS J
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2097139A1 publication Critical patent/CA2097139A1/en
Application granted granted Critical
Publication of CA2097139C publication Critical patent/CA2097139C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/22End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end

Landscapes

  • Multi-Conductor Connections (AREA)
  • Sheet Holders (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

A twist-on wire connector for connecting the ends of a plurality of wires together, includes a hollow, cup-shaped housing having an inner cavity with an opening at one end thereof and a closed end wall at the other end thereof and a coiled spring received in the housing and defining a wire-receiving first end generally adjacent to the opening of the housing and a constricted second end generally adjacent to the housing closed end wall. The coiled spring is in the form of at least a double helix so as to define at least a dual coil spring having a dual leading edge which facilitates quick twist-on of the wires.

Description

BACKGROUN~ OF ~'~IE INVENTION

1. Field of the Invention The pre~ent invention relate~ to a twist-on type w~re connector. More partlcularly, ~t relate~ to such a connector which includes a tapered, colled insert sprlng whlch serve~ as a fastening element contalned wlthin a surroundlng insulatlng ~hell.
2. The Prior Art Wire connectors oP various types are well-known and have been widely used ln th~ lndu6try. (See, for example, U.S. Patent No. 4,473,715, to Belnhaur et al: U.S. Patent No.
3,558,80~, to Walli~ et al: U.S. Patent No. 4,7~0,656, to Rich: and U.S. Patent No. 4,288,657, to Swanson.) These wirQ
connectors are typ~cally comprlsed of a thermopla~t~c shell hav~ng an interior, at least partially threaded cavlty for recelving and retaining a B~ ngle spring fa~tening element.
The wlre connector 1B typically used by electrlclans for connect~ng the strlpped ends of a plurallty of insulated wlres together. Initlally, the ~tr~pped ends of the wires are twlsted together and they, ~n turn, are ~nserted into the cav~ty of the shell, and the u~er thetl tw~sts the ~hell onto the ends of the wlres, where they are grabbed and fastened by the colled spring. One of the main problems w~th the pre~ent wlre connectors ~8 the amount of tlme necessary to effect full engagement of the bundle of lnsulated wires in the wlre connector 80 that the samQ i~ fully rece~ved within the wire connector. This is becausQ to achieve full insertion, the wires must be stepwise and threadably inserted into the single spiral coil spr~ng of the wire connector 6hell by time-consuming rotation of the wire connector.

SUMMARY OF TI~E INVENTION

~ ccordingly, it iB an ob~ect of the pre~ent invention to provide a novel twist-on wire connector which greatly facilitates and ~hortens the time necessary for connectlng the ends of a plurality of wires together.

It is a more particular ob~ect of the present inventlon to provlde ~uch a novel twist-on wire connector whlch 18 relatlvely simple ~n design, economical to fabricate and unlversally adaptable to a varlety of wire connector designs.

Certain of the foregoing and related ob~ects are readily attained, according to the present invention, by the provision of a tw~st-on wire connector for connecting the Qnds of a plurality of wires together, whlch incl~des a hollow cup-shaped hou~ing having an inner cavity having an opening at one end thereof and a clo~ed end wall at the other end thereof. A

coiled ~pring is received in the housing and defines a wire-receiving first end generally ad~acent to the opening of the housing and a con~trlcted ~econd end generally ad~acent to the housing clo~ed end wall. The colled sprlng 1~ in the form of at least a double hellx 80 as to define at lea~t a dual coll 6prlng havlng a dual leadlng edge wh1ch facllitates quick twlst-on of the wires.

The colled spring may be made of separate springs pos~t~oned together in an overlapplng manner, ~o as to deflne the double helix havlng a dual leadlng edge. Alternat~vely, the coiled ~pring may be made from wlre in the form of a double strand wound in a hellcal fashion.

Preferably, the double helix of the sprlng decreases ln dlameter from the first end to the second end thereof.
Most desirably, the colled spring i~ composed of windings havlng a polygonal cros~-Rectlon and, in partlcular, a squarQ-shaped cross-section. In a partlcularly preferred embodiment of the present invention, the hou~ing 1B made of plastlc and includes a palr of external, wing-llke members extending from opposlte sldes of the outer ~urface of the housing. Most advantageously, the housing al~o has a plurality of hellcall~-directed threads found ln the inner cavity on whlch at least a portion of the sprlng may be wound.

BRIEF DESCRIPTION OF TE~E DRAWING

other ob~ects and features of the present lnventlon wlll become apparent from the following detailed de~rlption cons~dered in connectlon wlth the accompanylng drawlng whlch dl~close~ one embodiment of the present ~nventlon. It should be understood, howev~r, that the drat~llng i8 de~lgned for the purpo~e of lllu~tration only and not a~ a definit~on of the limits of the lnventlon.

In the draw~ng, wherein eimllar reference character~
denote ~imllar elements throughout the several views-FIG. 1 1B a perspective view of a novel twi~t-on wlre connector embodylng the present invention, also showlng the twisted, ~tripped end~ of a plurallty of lnsulated wiree belng directed toward~ the cavlty thereof FIG. 2 i~ a cro~-sectlonal vlew of the twist-on wire connector embodylng the present lnventlon:

FIG. 3 i~ a per~pective view of one embodlment for fabricating the double-hellx ~prlng of the pre~ent invention from two coll springs: and FIG. 4 is a perspectlve view of a double ~ire strand for forming the double hellx ~pring accord~ng to an alternatQ embod~ment of the ~nvention.

DETAILED DESCRIPTI~N OF TIIE PREFERRED EMBODIMENTS

Referring now to FIG~. 1 and 2, therein ~hown i~ a novel w~re connector embodylng the pre~ent inventlon, ge~erally dQslgnated by reference numeral 10, whlch ~ u~ed for connecting the ends of a plurallty of wlres, preferably the strlpped ends of a plurallty of insulated wires 12 together. Wlre connector 10 lncludes a thermoplastic shell or hou61ng, generally designated 14, havlng a pair of ~paced-apart, angled wings 16 to provlde a greater grlpplng area for the user. Shell 14 has a generally tapered, lnverted, cup-shaped conlcal proflle havlng a closed upper end 17 and a flared outwardly-openlng lower end 18, whlch defines an open~ng lnto the lnterlor cav~ty 19. Spaced lnwardly from the opening of the lower end 18 i~ a threadQd ~ection 20, whlch 18 ln the form of a plurality of right-angled hellcal th~ead~.
Thi~ lead~ to a ~tralght- tapered sect~on 21, the purposes of both of which w~ll be described ~n greater detall hereinafter.
Fltted lnto cavlty 19 of shell 14 18 an upwardly tapered, metal coil spring, generally des~gnated 30, WhiC}I 1B
ln the Porm of a double-hellx so as to define a dual coll hav~ng a dual leading edge 31. The double hellx coll sprlng 30 preferably has a square-shaped polygonal cross-sectlon and has a tapered conflguration corresponding to the tapered configuration of houslng 14. ~he lower end portlon of the double hellx coll sprlng 30 is threadably recelved in the threaded ~ection 2~ of houslng 14, and the upper end portlon is recelved ln the upper stralght tapered section 21, slightly spaced therefrom. The upper end of spring 30 abuts closed end wall 17. Due to the fact that the stralght tapered portion 21 iB unthreaded, the colled Rprlng i~ allowed to expand freely and accept a wlder variety of wlre comblnations. The square wlre conflguratlon of the spring grlps the conductot~ tightly for secure connections wlth maximum ~urface-to-surface contact. The flared opening allows for easy wire insertion.

FIGS. 3 and 4 illustrate different embodiments for making the double helix coll spring. As shown ln FIG. 3, two conventional standard co~l tapered sprlngs 30 of tlle same dimensions may be placed one over the other, by movement ~n the-direction of the arrow shown in FIG. 3, and can then be laterally displaced and aligned so that lead~ng ends 31 and the subsequent wlndlngs of spring~ 3u are disposed ad~acent to one another in the manner shown in FIG. 2. ~lternatlvely, as shown in FIG. 4, the spring may be made from a double wire strand 4~, which is then wound into the double helix configuration.

In operation, the user slmply takes the 6tripped end~ of the twisted together wlres and inserts them into the open end 18 of cavlty 19 of shell 1~ and then turns shell 14, via the wlngs 16, in a clockwise fashion, so as to twist on the connector 1~ onto the w~res 12 whereby the wlres 12 are inserted lnto the central openlng of the ~prlng 30, where it engages the double leading edge and subsequent windings of the double hellx coil, until such time that lt typlcally abuts the closed end 17 of the shell. Due to the fact that the present invention provlde6 a double hel~x-double threaded design, the connector 1~ can be twisted onto the ends of the wire 12 approx~mately twice as fast (l.e., approximately half the number of complete turns belng requlred) as the standard ~lngle coll sprlngs and with the same conductor contact as a single wlre style.

~ arlou~ modiflcations may be made as wlll be apparent to those skllled ln the art. For example, the wire connector can be made in various dimenslons, a~ is ~tandard ln the lndu~try, to accommodate varlous ~lzed wires. In additlon, although the double hellx design 18 preferred, lt may be posslble to provlde a multl-coll deslgn composed of three or more wlres and lead~ng edge~, although thls will al80 lncrea~e, to some extent, the torque ~eces~ary to twlst on the conneator. Furthermore, the lnner cavlty of the hou~ing may be modlfled as deslred to elther hold the coil ln place, such as by threads, or to allow for expanslon, both possibilities of which are shown ln the prQsent drawlngs. In addltlon, the wings could be provlded wlth a non-slip or knurled ~urfa¢e for better grlpping, or the wlngs could optlonally be removed, as desired.

Accordingly, wh~le only one embodiment of the pre~ent inventlon has been ~hown and descrlbed, it is to be understood that many changes and modif lcations may be made thereunto without aepart~ng from the spirit and 6cope of the ~ nventlon a~ disclosed herein .

Claims (9)

1. A twist-on wire connector for connecting the ends of a plurality of wires together, comprising:

a hollow, cup-shaped housing having an inner cavity having an opening at one end thereof and a closed end wall at the other end thereof:

a coiled spring received in said housing and defining a wire-receiving first end generally adjacent to the opening of said housing and a constricted second end generally adjacent to said housing closed end wall, said coiled spring being in the form of at least a double helix so as to define at least a dual coil spring having a dual leading edge which facilitates quick twist-on of said wires.
2. The wire connector of Claim 1, wherein said coiled spring is made of separate springs positioned together in an overlapping manner, so as to define said double helix having a dual leading edge.
3. The wire connector of Claim 2, wherein said coiled spring is made from wire in the form of a double strand wound in a helical fashion so as to define said double helix having a dual leading edge.
4. The wire connector of Claim 1, wherein said double helix of said spring decreases in diameter from said first end to said second end thereof.
5. The wire connector of Claim 1, wherein said coiled spring is composed of windings having a polygonal cross-section.
6. The wire connector of Claim 5, wherein said wire has a square-shaped cross-section.
7. The wire connector of Claim 1, wherein said housing is made of plastic.
8. The wire connector of Claim 7, wherein said housing includes a pair of external wing-like members extending from opposite sides of said housing.
9. The wire connector of Claim 1, wherein said housing has a plurality of helically-directed threads found in said inner cavity on which at least a portion of said spring may be wound so as to maintain the same in a fixed position.
CA002097139A 1992-05-28 1993-05-27 Twist-on wire connector Expired - Fee Related CA2097139C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/889,193 US5260515A (en) 1992-05-28 1992-05-28 Twist-on wire connector
US07/889,193 1992-05-28

Publications (2)

Publication Number Publication Date
CA2097139A1 CA2097139A1 (en) 1993-11-29
CA2097139C true CA2097139C (en) 1998-08-11

Family

ID=25394664

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002097139A Expired - Fee Related CA2097139C (en) 1992-05-28 1993-05-27 Twist-on wire connector

Country Status (2)

Country Link
US (1) US5260515A (en)
CA (1) CA2097139C (en)

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9014119D0 (en) * 1990-06-25 1990-08-15 Raychem Pontoise Sa Electrical connector
WO1992014279A1 (en) * 1991-02-07 1992-08-20 Raychem Sa Electrical connector
US5557070A (en) * 1995-01-11 1996-09-17 Buchanan Construction Products, Inc. Ergonomic twist-on wire connector cap
US5925853A (en) * 1995-08-08 1999-07-20 Miller; William A. Wire twist connector
US5894110A (en) * 1996-09-30 1999-04-13 Minnesota Mining And Manufacturing Company Twist-on wire connector
US5910643A (en) * 1997-02-18 1999-06-08 Laine; Peter A. Screw-on electrical wire connector
CA2346783C (en) 1999-08-13 2007-07-03 Ideal Industries, Inc. Cushioned grip twist-on wire connector
US6784370B1 (en) 2003-07-21 2004-08-31 Ideal Industries, Inc. Twist-on wire connector
US7866351B2 (en) * 2003-09-25 2011-01-11 Peter Hamann Tool for clamping and twisting of wires
US6958449B1 (en) * 2004-09-17 2005-10-25 Actuant Corporation Waterproof twist-on connector for electrical wires
CA2522454C (en) 2004-10-06 2011-05-24 Thomas & Betts International, Inc. Twist-on connector
US8212147B2 (en) * 2005-10-13 2012-07-03 The Patent Store Llc Finger friendly twist-on wire connector
US20080051676A1 (en) * 2006-08-24 2008-02-28 Melsheimer Jeffry S Extendable Wire Guide system
US20080053558A1 (en) * 2006-08-30 2008-03-06 Rodriguez David R Wire-twisting tool and related method
US7368663B1 (en) * 2006-11-02 2008-05-06 Henkel Corporation Anaerobic wire connector sealant and moisture resistant wire connector containing the same
US8066525B2 (en) * 2008-02-21 2011-11-29 Melni Mark L Electrical connectors and methods of manufacturing and using same
US7794255B2 (en) * 2008-02-21 2010-09-14 Melni Mark L Electrical connectors and methods of manufacturing and using same
WO2011056901A2 (en) 2009-11-03 2011-05-12 Mark L Melni Electrical connectors and methods of manufacturing and using same
CN105244641B (en) * 2015-10-27 2018-02-06 国网山东省电力公司经济技术研究院 A kind of cable termination insulation protection device
US9768523B1 (en) 2017-01-04 2017-09-19 Stanislaw L Zukowski In-line twist on electrical wire connector

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1678752A (en) * 1927-10-18 1928-07-31 Frederik Marinus Van Gelderen Insulating cap for the joints of electrical conductors
US3001002A (en) * 1959-12-03 1961-09-19 Ideal Ind Screw-on connector
US3497607A (en) * 1968-04-12 1970-02-24 Ideal Ind Method and apparatus for forming no-strip wire connection
US3558800A (en) * 1970-02-03 1971-01-26 Benedict L Wallis Sealing pigtail connector construction
US4288657A (en) * 1980-03-31 1981-09-08 International Telephone And Telegraph Corporation Free-spring wire connector
US4473715A (en) * 1983-10-31 1984-09-25 Amp Incorporated Wire connector
US4740656A (en) * 1986-02-06 1988-04-26 Rich Donald S Releasable improved wire terminal
US5023401A (en) * 1990-08-02 1991-06-11 Minnesota Mining And Manufacturing Company Twist-on spring connector with breakaway wings

Also Published As

Publication number Publication date
US5260515A (en) 1993-11-09
CA2097139A1 (en) 1993-11-29

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