CA2103842C - Current limit circuit in current mode power supplies - Google Patents

Current limit circuit in current mode power supplies

Info

Publication number
CA2103842C
CA2103842C CA002103842A CA2103842A CA2103842C CA 2103842 C CA2103842 C CA 2103842C CA 002103842 A CA002103842 A CA 002103842A CA 2103842 A CA2103842 A CA 2103842A CA 2103842 C CA2103842 C CA 2103842C
Authority
CA
Canada
Prior art keywords
current
power supply
mode power
current mode
input
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002103842A
Other languages
French (fr)
Other versions
CA2103842A1 (en
Inventor
Boris Zaretsky
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nortel Networks Ltd
Original Assignee
Northern Telecom Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northern Telecom Ltd filed Critical Northern Telecom Ltd
Publication of CA2103842A1 publication Critical patent/CA2103842A1/en
Application granted granted Critical
Publication of CA2103842C publication Critical patent/CA2103842C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/10Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers
    • H02H7/12Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers for static converters or rectifiers
    • H02H7/1213Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers for static converters or rectifiers for DC-DC converters

Abstract

A current mode power supply having a switching topology with a pulse width modulated duty cycle with a current sensing resistor is short circuit protected by a current limit circuit. The current limit circuit has inputs coupled to the current sensing resistor and the dc source input. The current limit circuit provide an output signal connected to the pulse width modulator, for shortening the duty cycle in dependence upon the sum of voltage signals from the current sensing resistor and the dc source input.

Description

CURRENT LIMIT CIRCUIT IN CURRENT MODE POWER SUPPLIES
This invention relates to current mode power supplies and is particularly concerned with current limiting during short circuit occurrences.
Backaround of the Invention The power stage of conventional current mode power supply has a lot of advantages inherent in its topology.
One is that if a short circuit occurs, the voltage on the current sense resistor increases, exceeding the current limit threshold set by the PWM chip, thus causing removal of the gate drive from the MOSFET transistor. During the time required to remove the gate drive the MOSFET must dissipate power. This is normally facilitated by a heatsink. Cost and space consideration make it desirable to eliminate the need for a heatsink for Power MOSFET
transistors or, to reduce the heatsink size to the minimum required for a normal power supply operation.
SummarY of the Invention An object of the present invention is to provide an improved current limit circuit for a current mode power supply, or any power supply where the peak current is tested on a pulse-by-pulse basis.
In accordance with the present invention there is provided a current mode power supply, comprising: a switching topology including a transformer having primary and secondary windings, a controllable switch connected between one side of the primary winding and a first reference potential input via current sensing means, a dc source input connected to the other side of the primary winding and control means for operating the controllable switches to control the duty cycle of the power supply; and current limit means, having inputs coupled to the current sensing means and the dc source input and an output connected to the control means, for shortening the duty cycle in dependence upon the sum of voltage signals from the current sensing means and the dc source input.

An advantage of the present invention is that the size of a heatsink can either be reduced to a size just large enough to meet dissipation requirements for normal operation, thus avoiding over design for the short circuit occurrence or be eliminated altogether. For a low power application, when surface mounted components are used, it is particularly important to m;n;m; ze component space in order to achieve higher power density per unit of volume.
Brief Descri~tion of the Drawin~s The present invention will be further understood from the following description with reference to the drawings in which:
Fig. 1 schematically illustrates a known current mode power supply with a current sensing resistor; and Fig. 2 schematically illustrates a current mode power supply with a current limit circuit in accordance with an embodiment of the present invention.
Similar references are used in different figures to denote similar components.
Detailed Descri~tion Referring to Fig. 1, there is illustrated a known current mode power supply. The current mode power supply includes a pulse width modulator (PWM) 10, a transformer 12, a switching transistor 14, a voltage input 16, a voltage output 18, and a grounded output 20. On the output side of the power supply, the transformer 12 has one end of its secondary connected to the voltage output 18 via a diode 24 and the other end connected to the grounded output 20. A capacitor 26 couples the voltage output 18 to ground.
The input side of the power supply includes a current sensing circuit 30 having a current sensing resistor 32 and an integrator including a resistor 34 and a capacitor 36.
In operation, in the event of a short circuit, the voltage drop across the current sense resistor 32 increases, thereby exceeding the current limit threshold _ 2103842 set by the PWM 10. This theoretically results in the immediate removal of the drive voltage applied to the gate of switching transistor 14. However, this is an oversimplification of the manner in which the circuit actually operates.
The transistor 14 initially operates in accordance with the design intent. When a short circuit occurs, the transistor 14 gate receives a drive voltage. The transistor 14 turns on and the drain voltage "travels" to lo saturation delayed by capacitive nature of MOSFET. A high drain current (as much as 3 to 4 times of the peak current) is developed due to the short circuit at the power supply output 18. The PWM 10 measures this current via its current sense input and removes the drive from the gate of transistor 14 while its drain voltage change has stopped within 20 to 30% of its saturation. The power dissipated on the transistor can be calculated as a product of the drain-to-source voltage (Vds) Uleft~ on the transistor and its RMS current (IrmS). In this case:
V~ = V~x0.3=52 V x0.3=15.6 V (EQ l) ~ =4xI~ =4x0.4 A =1.6 A (EQ 2) The RMS current, Irms (a clock is set to 250kHz; the tested short circuit current pulse length, t is 80ns):

I =I ~ =1.6 /80x109/4x10~ =0.13 A (EQ 3) nns ~ 3 ~ 3 30 Where: Id = 1. 6 A - transistor drain current durin~
short circuit found in EQ. 2.
t = 80 ns - the drain current pulse length during short circuit.
T = 4 ~s - clock period of PWM oscillator.
Vds = 15. 6 V - drain-to source voltage during short circuit found in EQ. l.
Vin = 52 V - the power source voltage.

`- 21û3842 And the power dissipated on the transistor (Ptr) iS:

Ptr = VdsIrms=ls.6v-o.l3A =2.03 W (EQ 4) Power dissipation is typically removed by a heatsink.
Most off line power supplies or DC to DC converters operate as primary power devices. Therefore, in the case of a short circuit condition at the output, the monitoring lo stage of the circuit must be continuously powered from an outside source. If the power supply is used as an intermediate power converter fed from PUPS or other internal to the equipment power source, then the solution to the problem can be simplified by using single shot multivibrators instead of slow cascaded comparators as described below. The latter one is selected for this description because the level of complexity is higher.
secause the drain-to-source voltage (Vds), found in EQ. 1, can not be controlled, the reduction of Irms, found in EQ. 3, may be the only solution to the problem of reducing the power to be dissipated. The reduction of Irms can be achieved by a drastic reduction of the duty cycle.
Referring to Fig. 2, there is schematically illustrated a current mode power supply having a current limit circuit in accordance with an embodiment of the present invention. The current limit circuit 40 includes a bipolar transistor 42 whose base is coupled to the current sensing resistor 32 via a resistor 44. A resistor 46 couples the base of the bipolar transistor 42 to the voltage input 16. A resistor 48 couples the emitter of transistor 42 to ground. The collector of transistor 42 is coupled to the Vcc power supply via a resistor 50. The current limit circuit 40 also includes two series connected comparators 52 and 54. Conveniently, these comparators are provided in an IC package such as an LM2903 by Motorola.
The noninverting input of the comparator 52 is connected to the collector of transistor 42. The inverting input is connected to a first reference voltage Vr1. The output of comparator 52 iS connected to the noninverting input of comparator 54. The inverting input of comparator 54 is connected to a second reference voltage Vr2. A resistor 56 couples a node 58, to Vcc. A capacitor 60 couples the node 58 to ground. A capacitor 62 couples the output of comparator 54 to ground. The output of comparator 54 is connected to a shutdown input (S/D) 64 on the PWM 10.
In operation, the short circuit at the output 18 lo produces voltage spikes on the resistor 32. This voltage is monitored by transistor 42 via resistor 44. The base of transistor 42 serves as a summing point of voltages from the resistor 32 and voltage input 16. The resistor 48 provides transistor bias to adjust a sensitivity point of the monitor. The resistor 46 connects the input voltage 18 to the base of transistor 42 and serves to compensate voltage variations of the unregulated input supply. The transistor 42 iS, for example, a 400 MHz transistor with only 4.5 pF input capacitance and timing characteristics compatible with voltage spikes on the resistor 32. The resistor 50 value is very high to reduce the requirement for current gain in the circuit. The voltage spike is transported from the base via Miller effect capacitance to the collector and stored in the output capacitor of the transistor. By that time the transistor is turned off.
The RC time constant is large due to the low leakage current of transistor 42 and the high value of resistor 50 (typically 390 kohms). This time is enough to be read by the relatively slow comparator, for example, an LM2903.
The voltage on the noninverting input of comparator 52 iS always higher than the first reference voltage vr1 on the inverting input of comparator 52 during normal operation. The capacitor 60 iS charged to vcc that is higher than second reference voltage Vr2. The charge keeps the output of comparator 54 high, thus, applying logic high to the PWM 10 shut down input 64. The comparators have open collector outputs. When a short circuit occurs, the voltage at the noninverting input of comparator 52 drops below Vr1 and the output -transistor of comparator 52 (turned on) shunts the capacitor 60, thereby quickly discharging it. At the same time, the output of the comparator 54 drops to low applying logic low to the PWM 10 shut down input 64, thereby terminating its operation. Then, the comparator 52 returns to its original state ready for the next cycle. Its output goes high. However, the capacitor charge process is slowed down by the resistor 56. The time 0 constant R56 C60 and reference voltage Vr2 are selected to produce a 10 ms delay before the output of comparator 54 releases the shut down input 64 of PWM 10 from low to high.
If the short circuit is not removed then the process repeats again.
This circuit changes neither the short circuit pulse length nor the a left over" voltage on the MOSFET.
Only the time span between current sampling is changed.
The new duty cycle is:

d= t = 80x109 =8x10~ (EQ 5) T 1ox10-3 The new RMS current:

I =I ~ =1.6~ 8x10~ =2.6 mA (EQ 6) nns pk~ 3 3 and the power dissipated on the surface mounted MOSFET
transistor is:
P= VdsxIrms=15.6V x2.6mA-40.5mW (EQ 7) Any surface mounted component can withstand 40 mW
dissipation without using a heatsink.
A variation of this circuit utilizing a single shot multivibrator instead of LM2903 comparator was implemented later and tested with the same success. This circuit could be used in any power supply topology as long as the current monitoring features and PWM shut down mechanism are implemented in the design.

Claims (8)

1. A current mode power supply, comprising:
a switching topology including a transformer having primary and secondary windings, a controllable switch connected between one side of the primary winding and a first reference potential input via current sensing means, a dc source input connected to the other side of the primary winding and a pulse width modulator having a current sensing input and a shut down input for operating the controllable switches to control the duty cycle of the power supply; and current limit means, having inputs coupled to the current sensing means and the dc source input and an output connected to the control means, for shortening the duty cycle in dependence upon the sum of voltage signals from the current sensing means and the dc source input.
2. A current mode power supply as claimed in claim 1 wherein the current limit means comprises series connected common emitter transistor, first and second comparators.
3. A current mode power supply as claimed in claim 2 wherein the base of the transistor is connected to the current sensing means and the dc source input via first and second resistors, respectively.
4. A current mode power supply as claimed in claim 3 wherein the first and second comparators have inverting input connected to second and third reference potentials, respectively.
5. A current mode power supply as claimed in claim 4 wherein the outputs of first and second comparators are connected to the first reference potential via first and second capacitors, respectively.
6. A current mode power supply as claimed in claim 5 wherein the first capacitor is connected to a supply potential via a resistor, the resistor and the first capacitor for providing a time constant to the second comparator which together with the third reference potential produce a suitable time delay.
7. A current mode power supply as claimed in claim 6 wherein the current sensing means comprises a resistor.
8. A current mode power supply as claimed in claim 7 wherein the controllable switch comprises a field effect transistor.
CA002103842A 1992-09-24 1993-08-11 Current limit circuit in current mode power supplies Expired - Fee Related CA2103842C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/950,240 US5285366A (en) 1992-09-24 1992-09-24 Current limit circuit in current mode power supplies
US07/950,240 1992-09-24

Publications (2)

Publication Number Publication Date
CA2103842A1 CA2103842A1 (en) 1994-03-25
CA2103842C true CA2103842C (en) 1997-04-08

Family

ID=25490149

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002103842A Expired - Fee Related CA2103842C (en) 1992-09-24 1993-08-11 Current limit circuit in current mode power supplies

Country Status (2)

Country Link
US (1) US5285366A (en)
CA (1) CA2103842C (en)

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5457620A (en) * 1993-07-30 1995-10-10 At&T Ipm Corp. Current estimating circuit for switch mode power supply
US5373434A (en) * 1994-03-21 1994-12-13 International Business Machines Corporation Pulse width modulated power supply
EP0693819B1 (en) * 1994-07-18 1998-01-07 Siemens Aktiengesellschaft DC-DC converter with current limitation
DE19757364A1 (en) * 1997-12-22 1999-07-01 Siemens Ag Circuit arrangement and method for generating a constant output voltage in converters
US6462971B1 (en) * 1999-09-24 2002-10-08 Power Integrations, Inc. Method and apparatus providing a multi-function terminal for a power supply controller
US6344981B1 (en) * 1999-11-16 2002-02-05 Exabyte Corporation Power supply circuit and method of calibration therefor
US6894911B2 (en) * 2000-06-02 2005-05-17 Iwatt, Inc. Method of driving a power converter by using a power pulse and a sense pulse
US6882552B2 (en) * 2000-06-02 2005-04-19 Iwatt, Inc. Power converter driven by power pulse and sense pulse
US6385059B1 (en) * 2000-11-14 2002-05-07 Iwatt, Inc. Transformer-coupled switching power converter having primary feedback control
US6781357B2 (en) 2001-09-27 2004-08-24 Power Integrations, Inc. Method and apparatus for maintaining a constant load current with line voltage in a switch mode power supply
US7068022B2 (en) * 2001-11-13 2006-06-27 Power Integrations, Inc. Method and apparatus for a switch mode power supply that generates a high pulse width modulation gain while maintaining low noise sensitivity
WO2003047079A2 (en) 2001-11-29 2003-06-05 Iwatt Power converters with primary-only feedback
US6833692B2 (en) * 2002-01-17 2004-12-21 Power Integrations, Inc. Method and apparatus for maintaining an approximate constant current output characteristic in a switched mode power supply
US20060255772A1 (en) * 2003-01-27 2006-11-16 Weibin Chen High-Q digital active power factor correction device and its IC
US6970339B2 (en) * 2004-04-27 2005-11-29 Texas Instruments Incorporated Current limit protection scheme for PWM buck converter with synchronous rectifier
US7254044B2 (en) * 2005-01-11 2007-08-07 Artesyn Technologies, Inc. Current limit circuit and power supply including same
US7215107B2 (en) * 2005-07-11 2007-05-08 Power Integrations, Inc. Method and apparatus to limit output power in a switching power supply
CN102130591B (en) * 2010-11-13 2013-04-03 宁波市镇海华泰电器厂 High-voltage pulse power supply capable of keeping current constant at short circuit
CN102354956B (en) * 2011-09-02 2014-08-27 聚辰半导体(上海)有限公司 Switch power controller and short-circuit protection method of current control end thereof
ITUB20150319A1 (en) 2015-05-13 2016-11-13 St Microelectronics Srl CURRENT CONVERTER WITH CURRENT CONTROL ON THE PRIMARY WINDING SIDE AND PROPAGATION DELAY COMPENSATION

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4037271A (en) * 1976-12-03 1977-07-19 Boschert Associates Switching regulator power supply
SU1405100A1 (en) * 1984-05-16 1988-06-23 Рижское Отделение Центрального Научно-Исследовательского Института Связи Single-cycle stabilizing d.c. voltage converter
CA1287103C (en) * 1986-04-22 1991-07-30 Jim Pinard Cmos latch-up recovery circuit
NL8601395A (en) * 1986-05-30 1987-12-16 At & T & Philips Telecomm DC INVERTER WITH OVERLOAD PROTECTION.
JPS6387173A (en) * 1986-09-29 1988-04-18 Canon Inc Power unit
DE3933509A1 (en) * 1989-10-06 1991-04-11 Siemens Ag DC CONVERTER

Also Published As

Publication number Publication date
CA2103842A1 (en) 1994-03-25
US5285366A (en) 1994-02-08

Similar Documents

Publication Publication Date Title
CA2103842C (en) Current limit circuit in current mode power supplies
US4733159A (en) Charge pump voltage regulator
US4672303A (en) Inductor current control circuit
US5335162A (en) Primary side controller for regulated power converters
US5233508A (en) Dc/dc voltage converting device
US6278265B1 (en) Switching regulator
US4727308A (en) FET power converter with reduced switching loss
US5132895A (en) Variable charge pumping DC-to-DC converter
USRE43291E1 (en) PFM-PWM DC-DC converter providing DC offset correction to PWM error amplifier and equalizing regulated voltage conditions when transitioning between PFM and PWM modes
US6130526A (en) Voltage regulator with wide control bandwidth
US6121760A (en) Turn-on controller for switch-mode regulator
US4459539A (en) Charge transfer constant volt-second regulator
US5317499A (en) Direct-current converter with current limiting
US5067066A (en) Voltage-mode quasi-resonant dc/dc converter
US5631816A (en) DC voltage converter with current limitation
US5103386A (en) Flyback converter with energy feedback circuit and demagnetization circuit
US4148097A (en) DC to DC converter utilizing current control for voltage regulation
WO2011015415A2 (en) Trigger circuit and rectifier, particularly for a self-powered microsystem comprising a piezoelectric microgenerator
US11218146B2 (en) Methods and apparatus to improve switching conditions in a closed loop system
JPH0785650B2 (en) Switching converter
KR970024478A (en) Tuned SWIT6CH-MODE POWER SUPPLY WITH CURRENT MODE CONTROL with Current Mode Control
JPH08195659A (en) Pulse width modulator and pulse width modulation type switching power source
JPH07193481A (en) Driver circuit
JPH0226464B2 (en)
JP2000216671A (en) Driving circuit for mosfet

Legal Events

Date Code Title Description
EEER Examination request
MKLA Lapsed