CA2136201A1 - Lamellar apparatus and method for clarifying water - Google Patents

Lamellar apparatus and method for clarifying water

Info

Publication number
CA2136201A1
CA2136201A1 CA002136201A CA2136201A CA2136201A1 CA 2136201 A1 CA2136201 A1 CA 2136201A1 CA 002136201 A CA002136201 A CA 002136201A CA 2136201 A CA2136201 A CA 2136201A CA 2136201 A1 CA2136201 A1 CA 2136201A1
Authority
CA
Canada
Prior art keywords
tank
water
channels
plates
flotation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002136201A
Other languages
French (fr)
Inventor
Milos Krofta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2136201A1 publication Critical patent/CA2136201A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/24Feed or discharge mechanisms for settling tanks
    • B01D21/2427The feed or discharge opening located at a distant position from the side walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/0039Settling tanks provided with contact surfaces, e.g. baffles, particles
    • B01D21/0045Plurality of essentially parallel plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/02Settling tanks with single outlets for the separated liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/24Feed or discharge mechanisms for settling tanks
    • B01D21/2433Discharge mechanisms for floating particles
    • B01D21/2438Discharge mechanisms for floating particles provided with scrapers on the liquid surface for removing floating particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/30Control equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B13/00Control arrangements specially adapted for wet-separating apparatus or for dressing plant, using physical effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1443Feed or discharge mechanisms for flotation tanks
    • B03D1/1462Discharge mechanisms for the froth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/1481Flotation machines with a plurality of parallel plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/14Flotation machines
    • B03D1/24Pneumatic
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/24Treatment of water, waste water, or sewage by flotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/30Control equipment
    • B01D21/34Controlling the feed distribution; Controlling the liquid level ; Control of process parameters

Abstract

2136201 9323334 PCTABScor01 A tank (12) receives raw water for clarification by flotation. An array of lamellae (28) define a set of generally vertically oriented channels (30) with solid sidewalls. Flotation occurs in each channel. The channels are preferably inclined. With a round tank, a frame rotates an interlocking array of radial (28r) and concentric (28c) lamellae. A stationary raw water inlet distribution box (18) fills the channels with raw treated water. An aligned clarified water collection box withdraws clarified water. A
stationary skimmer (42) directs floating sludge to a removal conduit (50) with a variable pitch screw conveyor. Sliding seals on the lamellae isolate individual channels or groups of channels as they move through the tank. The channels lock and move columns of water through the tank with substantially no turbulence.

Description

1 WO 93/2~334 2 ~ ~ 6 ~ ~ ~ PCIfUS93/046~0 LA~ELLAR APPAR~TUS AND METHOD FOR CLARIFYING WATER ~ ` ~
,....' ~".:

Backq~ound of the Invention ~;

This invention relates in general to an apparatus and method for the clarification of water `~
where the removal of suspended particles is accomplished by a flocculating agent and flotation using a stream of rising, microscopic air bubbles. More specifically, it relates to an improved clarification apparatus and method of the general type described in U.S. Patent Nos.
4,022,696 and 4,931,175 using single stage flotation in a flotation tank.
Water clarification, the removal of particulate contaminants suspended in water, is used to treat waste water from manufacturing processes, particularly in the paper and pulp industries, in the treatment of municipal water drinking supplies, and in sewage treatment. The water can be clarified by sedimentation or flotation of ~ -~
the particles. Known sedimentation technigues and` ~:~
apparatus are efficient, but are limited even at peak efficiency to a comparatively slow sedimentation rate, about 0.5 gallons per minute per square foot (40 l/m2/min). To handle large volumes of raw input wat~r, sedimentation facilities must therefore be large, with attendant cost and space utilization disadvantages.
Flotation technigues dissolve a few percent of air by volume in pressurized water and then release the air in the form of microscopic bubbles which attach to `~

W093/~33~ PCT/US93/04650 ~~ ; ~

6~
-2- ~-the particles and carry them upwardly to the surface where they form a floating sludge. The particles are usually coagulated and flocculated using conventional agents such as alum and~or polymers before the air ` -bubbles are introduced. Flotation technique~ are -~
theoretically capable o achieving clarification rates - `;~
of 7.5 gallons per minute per square foot of flotation -area (300 l/m /min). Heretofore in practice the rates have been less than this theoreti~al value; but ~ -~
significantly better than for sedimentation tec:hniques.
Several early attempts by applicant to use flotation techniques to clarify water are described in U.S. Patent No. 2,874,842 issued in 1959 and U.S. Patent No. 3,182,799 issued in 1965. They use a stationary tank with no skimmers or other movir.g components in the tank. The gas bubbl~s were introduced via the main raw water inlet and guided within the tank by an internal deflector ('842) or a stack of internal baffles ('7~9).
Because the gas bubbles were guided by stationary components, there was no design problem created by the turbulence of moving parts in the flotation tank. Also these devices did not lend themselves to treatment at high flow rates. The '799 apparatus had the additional problems in that (i) the inlet water had to be separately fed from the side to the region between each adjacent pair of baffles and ~ii) the flow paths for floated particles varies depending on the ~ertical ~
position of the associated baffles defining the flow -path. This latter situation mea~s that the apparatus either does not fully treat the inlet water, or is slow.

~W093/233~ PCT~S~3/04650 h~ ,3 e~ E~ 2 ~ ~
Applicant holds several other U.S. patents for water clarification apparatu~ and processes, including ~`~
U.S. Patent Nos. 4,022,696; 4,377,485; 4,626,345; -~
4,184,967; and 4,931,175, which greatly improve over the performance of the early '842 and '799 devices. In the '696 clarifier, sold under the trade designations "SPC"
and "Supracell", the flotation occurs in a circular tank. The raw water is fed into the tank via a central pipe, a hydraulic joint, and an inlet pipe with multiple outlets immersed in the tank which rotates about the tank. The inlet flow is oriented opposite to the direction of rotation of the inlet pipe and is at a velocity with respect to the rotation rate such that the raw water has a net zero velocity as it enters the -~
tank. The raw water inlet flow assembly and a scoop for removing the floated sludge are mounted on a carriage that rotates about the tank. The scoop is preferably of the type described in applicant's U.S. Patent No.
4,184,967. The rate of rotation is set so that the ;~
floated particles will reach the surface of the water held in the tank in the time of one rotation. A good degree of clarification can be achieved with each rotation of the carriage using a comparatively shallow tank, e.g. 16-18 inches. This SPC unit clarifies at a rate of about 130 liters/m2/min. This is much better `
than the rate using sedimentation technigues, but less than half of the theoretical maximum rate.
In the Supracell and the other clarifiers described in the aforementioned patents, there are common design features and limitations. For one, ~he W093/233~ PCT/~S93J046~0 ~
~ ~3~Q~

flotation of the flocced particles is generally vertical, and is in a body of water that is ::
comparatively shallow and generally free from turbulence. Also, in all of these designs the re~oval of the floated sludge is by a bladed, rotating scoop feeding an inclined discharge pipe. Also, heretofore, in order to increase the capacity of a given type of clarifier, one built a larger diameter tank. While in theory one can build a large enough tank to accommodate any clarification load, cost and space constraints have :~ ;
pro~ided practical limitations on the capacities of these ~nits.
It is therefore a principal object of this invention to provide an improved water clarifica~ion apparatus that can increase the clarification rate of known flotation-type clarifiers by a factor of at least two with no attendant increase in the size of the unit.
Another principal object is to provide the foregoing increase in productivity with a compara~tively small increase in cost.
Yet another object is to provide an improved sludge removal apparatus.
:::
summarY of the_Invention ~:

Clarification of raw water treated with a --f locculating agent and dissolved air that is released to form microscopic bubbles occurs in a body of the water held in a tank. The tank has a generally flat bottom ~: -which may include apertures found in one sector of the ! W093/23334 ~ ? Pcr/us~3/046so ~;
bottom wall to withdraw clarified water from the tank and a sump to collect settled particulates. :~
A set of lightweight, plate-like lamellae substantially fill the tank. The lamellae are organized to define a set of generally vertically oriented cha~neis. Each channel has generally solid side walls --to lock a column of water within the channel during :~
clarification. The tank is circular and the lamellae are a set of radially directed, vertically oriented plates that interlock with a set of generally concentric plates. The concentric plates are preferably inclined :
from the vertical and mutually spaced to provide longer flotation path than a straight vertical rise. All, or at least a portion of, the radial plates have sliding :
seals between themselves and the bottom wall. The seals lock a portion of the water in each channel to isolate the flotation clarification in each channel from turbulence produced by movement of the lamellae in the tank. They also wipe sedimented contaminants to a sump.
There is an arrangement for producing relative movement between the array of lamellae and the tank.
support structure includes a spider-like frame that supports the array of channels between cylindrical inner : :~
and outer walls. The weight is carried by a central ~
tubular support and on a set of wheels that ride on the .
bottom wall. A gear motor rotates the frame, and the lamellae carried on the frame, through the tank.
~ aw water is introduced into the circular tank using a distribution box that extends radially across the tank. It is stationary and feeds treated aerated W093~233~ PCT/USg3/~465 c~
~ 6 wa~er to a sector of the tank over the channels.
Another box lies under the channels to receive clarified water displaced by the introduction of raw treated water to the top of the channels. A conduit extends across ~ :
the tank, also radially, just before the inlet box. It has a longitudinal slot open to the surface of the water and a skimmer that directs the f loated sludge carried by the movement of the underlying channels into the conduit. A variable pitch screw conveyor mounted for rotation within the conduit directs collected s:Ludge ; :
along the conduit to a sludge outlet. -The tank includes a sump in its bottom wall :~:
with a drain and automatic flush valve to remove settled particulates carried along by the lamellae and/or their wiper seals.
These and other features and objects of this :; :-invention will be more fully understood from the following detailed description which should be read in -:
light of the accompanying drawings.
':
Brief DescriPtion of the Drawinqs :

Fig. 1 is a top plan view of a circular tank lamellar clarifier according to the present invention but showing the lamellae in only one sector of the tank;
Fig. 2 is a view in vertical section taken along the line 2-2 in Fig. l;
Fig. 3 is a view in perspective of one sector of the array of lamellae forming channels and its support;

. -:
! WO 93/233~ PCT/US93/04650 21~ 01 Fig. ~ is a view in the side elevation withportions broken away of the screw onveyor shown in Figs. 1 and 2;
Fig. 4A is a view in side elevation of the :-screw alone;
Fig~ 5 is a view in vertical section of the ~
sludge conveyor taken along the line 5-5 in Fig. l; ~ -Fig. 6 is a view in vertical section taken along the line 6-6 in Fig. 1. ~ :

Detailed Des~riPtion of_the Preferred Embodiments Figs. 1-3 show a water clarifier 10 according :
to the present invention. It has a tank 12 with a generally flat bottom wall 12a and a generally circular inner wall 12b and outer wall 12c. The tank is comparatively shallow, e.g. a total height of 18 inches, with a clearance 12d between the bottom wall and a floor or other mounting surface which is preferably also shallow, e.g. 10 inches. The outer diameter of the tank wall varies with the desired treatment capacity. Outer diameters of twelve to twenty feet are typical. The tank holds a supply 14 of water in various stages of clariication. Raw water which has been treated with an agent such as alum enters the tank via an inlet 16. A
stationary distribution box 18 extending radially across one sector of the tank receives the raw water from the inlet 16. The box 18 contains at least one, and preferably two decompression valves 20 that add pressurized water with dissolved air to the raw water W093/233~ PCT/US93/046~Q

~3&qp~ -8-while releasing the air into the raw water as a stream of microscopic bubbles. The lower wall 18a of the box 18 has a set of apertures to feed the raw treated wa~er to the tank from above. A box 22 situated below the bottom wall 12a under the box 18 is in fluid communication with the water in the tank via apertures 24 in a sector of the bottom wall 12a. The box 22 collects clarified water displaced from the bott;om of :~
the tank as raw water is added from the top. The box ~2 is also stationary. It directs the collected clarified water to an outlet 26.
A principal feature of the present invention is a set of lamellae 28 that substantially fill the tank in a honeycomb array of 7enerally vertically extending ;~
channels 30. The lamellae are of two types, radial :~
plates 28r that extend between the inner and outer side ;
walls 12b and 12c and curved, concentrically arrayed plates 28c. The plates 28r include trimmed lower corners 28r' and 28r" that rest on and are located by ledges 12b' and 32b' formed in the i~ner wall 12b and an outer wall 32b of a support assembly 32, respectively.
The plates 28r are otherwise generally recta~gular and oriented vertically. The plates 28r and 28c are preferably formed of thin sheets of plastic, e.g. ones having a thickness of 75 mils. The plates preferably have slots l~ser cut half way through from an upper or lower edge. The plates 28r and ~8c can then interlock with one another to form the array of channels 30 as illustrated. Although the plates are comparatively thin, this interloc~ing structure provides a sufficient `W093/233~ PCTJU~93/046~0 ~ 1 3 ~

degree of mechanical rigidity to be self supporting and mechanically stable. As shown, the lamellae are organized into eight sectors defined by steel walls 32c of the support frame 32. Each plate 28c is preferably continuous between adjacent plates 32c. While the plates 28r and 28c in~erlock, they can assume other forms, be assembled in other mannersl be formed of other materials, and define channels 30 with different ~
cross-sectional configurations as well as dimensions. ~ ;
As shown, the channels have a generally rectangular `~
cross-section with a cross-sectional area that varies from about 2 inch2 to about 8 inch2 as adjacent plates 28r diverge as a func~ion of their radial position.
Although each of the channels extends generally vertically, they are preferably inclined. Their adjacent inclined walls 28c are sufficiently closely spaced from one another that the projection of the ~ -plates 28c onto a horizontal plane orthogonal to the axis of rotation 34 overlap one another. At a preferred angle of approximate1y 60 from the horizontal (as shown), an inter plate spacing of 2.0 inch (measured in a horizontal plane) in a standard tank depth of 16 to 20 inches, the o~erlapping is at least 50~ and preferably at leas~ 75~, depending on the ver~ical height of the channels. The degree of overlapping is a direct measure of an increased treatment capacity produced by this inclination as compared to a comparable clarification unit using a straight vertical rise. Stated in other words, the inclination of the channels creates a longer ' ~

: ::

~93/233~ PCT/US93/04650 10~

path for the flocced particles carried to the surface of the water on rising air bubbles. This longer path, and the attendant increase in flotation efficiency, is not achieved by increasing the size of the tank, whether in ~
diameter or depth. The inclination is in the range of ~`
45 to 90 from the horizontal.
It is also significant that the channels are rotated through the tank by the support frame 32. Each channel therefore moves continuously through the water held in the tank in a generally horizontal direction, `
one transverse to the direction of the inclined flotation process defined by the interior of the channels. ~n the past it has been important to avoid motion of any parts in the tank, or to structure the ~ `
components and their movement to m nimize turbulence in the water since turbulence interferes with the flotation process. In the present invention, the lamellae forming the channels 30 occupy ~ost of the interior volume of the tank 12. Movement of this mass in a body of water creates turbulence. Moreover, since the lamellae are arrayed around the tank completely, there is no body of ~`
open water in the tank where flotation can occur once a ~
mechanism has traveled through that body, as is the case -in the prior Supracell and SAF ('485) clarifiers noted hereinabove. It is therefore significant that the lamellae are interconnected to form channels enclosed by solid side walls -- portions of the plates 28r and 28c -- and that the joints where these plates meet are generally resistant to leakage flows. This çonstruction "locks" a column of water in each channel and shields it ~W093/233~ PCT/US93~04650 .-.: ~

' '~``, against turbulence as it carries the column through the ~.
- tank sideways. Further, because there is no relative -~
motion of each column of water with respect to its surrounding and def ining channel walls, flotation clarification in this column of water occurs with a net zero velocity with respect to the water. The bubbles carry the flocced particulates to the surface in an .
undisturbed path that is direct, except for the elongation of the flotation path due to the inclination ;~-of the plates 28c,28c.
The isolation of the flotation process from ..
turbulence is aided by sliding seals 36,38 between the channels and the bottom wall 12a and the distribution box 18, respectively. A seal 36 is secl~red along the lower edge of each plate 28r. The lower end of each :~
seal rides along the bottom wall 12a as the plates 28r `.
rotate. The seals block turbulence produced by the ~ ~.
motion of the lamellae and the frame from influencing ;~
the flotation process via the open lower end of the -~
channels. The seals also sweep settled parti~ulates to ;~
a sump 40 where they drain into an outlet 40a that is cleared periodically through thq action of an.automatic pin~h valve 41. The seals 38 at the bottom of the ~
distribution box engage the upper ends of the channels ~ :
30. The seals 36 and 38 ensure that a direct exchange :
of raw and clarified water held in the channels 30 as `.
they pass under the distribution box and over the aligned collection box 22, both of which have an array of openings in their walls facing the tank 12 to allow a direct fluid transfer to and fro~ the char~els. To this :' -. .

W093/233~ PCT/USg3/04650 end, the raw water feed rate is coordinated with the volume of the channels being fed at any one time and the rate of rotation of those channels to ensure that the raw water entering each channel 30 displaces an equal ~::
volume of clarified water to the box 22. This egual volume is also preferably e~ual to no more than the maxim~m volume of water that can be held in the channels :~
to avoid a direct feed through of raw water to the clarified water collection box 22.
The water level in the tank is preferably a few inches above the upper edge of the lamellae forming the char~nels 30. Floated sludge from all of the channels collects on the surface of this continuous upper layer of water. A slow rotation of the floated sludge mass occurs through a hydraulic coupling to the rotating lamellae. The momentum of this mass carries the sludge :
into a sludge collector 42 that has a generally cylindrical housing 44, a longitudinal opening 44a at the water level, a skimmer 46 and a screw conveyor 48 mounted within the housing 44 for rotation about its own central axis defined by a shaft 48a.
With particular reference to Figs. 4-6, the skimmer 46 is a ramp-like extension or lip extending from the lower e~d of the housing 44 at the opening 44a. The lip is positioned to knife under the floated sludge a~d direct it into the interior of the housing 44. The upper edge of ~he opening 44a is a straight edge cut to lie above the water level and above the top edge of the floated sludge. A motor 49 rotates the screw conveyor at a variable rate of rotation in a .

W093/233~ 3 ~ ,? r~ ' PCT/USg3/04650 -13- ~

~. .
direction which causes the ~crew threads to drive the skimmed sludge axially along the conduit towards a ~
collection conduit 50. The flights 48b of the screw are ~:
of a constant diameter, but a variable pitch. The diameter fills the housing 44 to propel all of the collected sludge. The variable pitch, preferably a variation cf about 4:1 over the length of the shaft 48a, provides a uniform propulsion despite the heavier accumulating load on the screw at the outer end adjacent the outlet 50. The shaft 48a is preferably a continuous -~
rod of stainless; the flights may be formed as ~--continuous assembly or sectionally. In either case they -~
are welded to the shafts and should be as smooth as possible.
A gear motor 52 propels the support frame 32 ~
via a drive spindle 53 and a central bearing assembly 54 ~ -supported on a tubular central support 56. The frame includes inner and outer circular walls 12a and 32b connected by spider-like walls 32c that define eight sectors of the channels. Wheels 58 secured to a circular flange 38d extending inwardly of the outer wall 3~b roll over the bottom wall 12a while supporting the weight of the frame 32 and the lamellae carried on the frame at their outer edges. The inner wall 12a rotates under control of the gear motor 52. A ~ircular seal 60 establishes a sliding seal between the rotating inner wall 12a and the stationary bottom tank wall 12a. The ~-outer carriage wall 32b also rotates through the tank, but the outer tank wall 12c, closely spaced from the outer frame wall 32b, is stationa~y. A stationary W093/233~ PCr/US93/04650 3')? ~ ~ -14-support beam 62 extends across the top of the tank 12 ~-along a chord and is supported at the outer wall 12c of the tank. The beam 62 provides mechanical support for the boxes 18 and 22 and the skim~er assembly 46.
In operation, a valve 64 in the clarified water outlet line 26 controls the outflow of clarified water from the bottom of the tank 12 via the box 22 in response to a conventional water level sensor, or preferably an infrared level detector of the type ~ ~
described in U.S. Patent No. 4,931,175. The valve 64 .~-keeps the water level 66 in the tank 12 constant. As the carriage 32 rotates the lamellae between the raw water distribution box 18 and the clarified water collection box 2~, clarified water is drawn out from the bottom of the lamellar channels and the same amount of raw, treated water flows into the channels. As noted above, the rate of rotation of the frame 32 is coordinated with the volume of the channels, the size of this inlet/outlet sector (about 1/16 of the total tank, as shown), and the flow rates into and out of the boxes 18 and 22 that this ex~hange of water occurs automatically as the lamellae rotate between the boxes.
Once filled with raw water mixed with coagulating/flocculating chemicals and air bubbles, the lamellae lock columns of water in the channels 30 as they rotate around the tank. one complete rotation occurs approximately every one to two minutes. During -~
this time period, flotation separates suspended solid contaminants from the water. They rise on the air bubbles along the inclined paths to form a layer of ~'''`
~: .

1 W~93J233~ PCT/US93/04650 2 ~ 3 ~

sludge floating on the surface of the water held in the ~ ~;
tank. The water level is above the upper edges of the lamellae. The skimmer 46 scrapes the sludge off the top -- -of the lamellae at the end of the rotation, just before the inlet box 18. At this point the chann ls contain ~ -only clarified water. During this rotation, the bottom seals 36 sweep sedimented impurities into the s~p 40 ;~
also located just before the inlet ~ox 18.
This lamellar clarifier and this mPthocL of -~-~
operation produces a clarification rate of approximately 260 liters/m2/min, about twice that of the '696 Supracell clarifier which also operates on a net zero velocity principle, but with no lamellae in the tank 12. As a result, a clarifier of a given diameter can handle an increased throughput, or the same treatment capacity can be provided with a substantially smaller unit. The lamellae can be precut by laser which yields a favorable cost of manufacture. The lamellar clarifier -may make cleaning more difficult in applications where cleaning is important. ~owever, for many applications ~
the increased flotation rate and/or smaller size `;
outweigh cleaning considerations. `
Viewed as a process, the invention includes `~
locking treated raw water into an array of closed-sided, -~
generally vertically extending channels in a tank and then moving the channels laterally within the tank while clarification occurs in the channels. The process includes inclining the channels, adding the treated water at a stationary point and withdrawing clarified wa~er also at a stationary point. The process includes W093/233~ PCT/US93/04650 ~ 16-removing floated sludge after the clarification is complete. The moving occurs without any significant turbulence within the channels and with the rising bubbles separating out the flocced particulates experiencing a net zero velocity with respect to the associated body of w~ter loc~ed in the channel.
There has been described a clarifier and a method of operation that remo~e suspended particulate contaminants from raw water at a flotation rate that is approximately double that attainable with the closest comparable single stage clarifier (one not also using a ~andbed or the like for second stage clarification).
The increased performance allows a more compact unit for a given treatment rate, or an increased treatment rate for the same size tank. These advantages are provided ~`
at a competitive cost of manufacture.
While the invention has been described with reference to îts preferred embodiments, it will be understood that various modifications and alterations will occur to those skilled in the art from the foregoing detailed description and the accompanying drawings. For example, while the circular tank embodiment has been described with respect to concentrically curved plates 28c, they can be formed flat or in flat segments. Also, they can be joined to ~
the radial plates in a variety;of ways, or even molded ~ `
as a single unit, or in sections. Different stationary inlet, outlet and skimming mecha~isms can be used. - ;
Different seals can be used. The invention can also be ~;~
used in combination with a second stage sand filter at ~

'~- :' . ' ..:
- .

1 W093/233~ ~ PCT/US93/04650 ~
2 ~ ~ ~ 2 ~

-~"' .. .~ `

the bottom of the bed where the lamella also serve to ~
hold filter material in the tank during backwashing. - ~:
These and other modifications and variations are intended to fall within the scope fo the appended claims.
What is claimed is: ~:
~' ' '~' -'.
;'. -.'' ~'.:

~,,,",.

' :,`'..

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Claims (17)

Claims:
1. (Amended) Apparatus for the clarification of raw water treated with a flocculating agent and dissolved air that is released as microscopic bubbles that float flocced particulate contaminants to the surface of the water where they form a sludge comprising, a tank that holds a supply of the water during the flotation, a plurality of channels each of which extend generally vertically within the tank said plurality of channels substantially filling said tank, and inlet means for introducing said raw, treated water into said channels, outlet means for withdrawing clarified water from said channels after a preselected time after said introducing, means for removing sludge from the surface of the water in said tank, means for moving said plurality of channels within said tank in a generally horizontal direction whereby the flotation of flocced particulate contaminants occurs in said channels, said plurality of channels being constructed to hold the water with substantially no turbulence in the held water and at an effective net zero velocity of the held water with respect to said channels despite said moving.
2. The apparatus according to claim 1 wherein said channels are inclined from the vertical to provide an enhanced flotation path length and an increased clarification capacity for a given tank size.
3. (Cancelled).
4. (Amended) The apparatus according to claim 2 wherein said tank is generally circular and said plurality of channels is formed by an intersecting array of radially and concentrically directed plates, said radial plates being oriented generally vertically and said concentric plates being inclined in the range of 45°
to 90° from the horizontal.
5. (Amended) The apparatus according to claim 4 wherein said tank has a general flat bottom wall and wherein at least a portion of said radial plates carry means for establishing a sliding seal between each of said portion of plates and said bottom wall.
6. The apparatus according to claim 5 wherein said moving means comprises a frame that supports said array of plates and a motor that drives said frame and said plates to rotate within said tank with said plurality of channels open at their top and bottom ends to the water in said tank.
7. The apparatus according to claim 6 wherein said frame includes a central support, a generally cylindrical inner wall rotatable about the support in said tank, a set of wheel mounted at the periphery of said frame that roll on said bottom wall, and means for establishing a seal between said inner wall and said bottom wall.
8. (Amended) The apparatus according to claim 1 wherein said inlet means and said outlet means each include a stationary box in fluid communication with water held in said tank, said boxes extending generally radially over a sector of said tank and aligned with one another so that the inletting of raw treated water at the top of said holding means displaces clarified water from said holding means into said outlet box in coordination with the movement of said holding means through said sector.
9. (Amended) The apparatus according to claim 1 wherein said sludge removing means comprises a stationary conduit extending radially across said tank means for skimming said floated sludge from the water held in said tank to the interior of said conduit, and means for advancing said sludge radially along said conduit.
10. The apparatus according to claim 9 wherein said axial advancing means includes a variable pitch screw mounted for rotation within said conduit, and means for rotating said screw about its longitudinal axis.
11. (Amended) A water clarification process carried out in a tank with inlet means for raw, treated water, outlet means for clarified water and means for removing sludge that collects on the surface of the water held in the tank and being clarified by flotation, comprising, holding the water in the tank in a plurality of generally vertically extending channels, and transporting the plurality of channels through the tank with a net zero relative velocity of said held water with respect to said channels and substantially no turbulence for a period of time sufficient to effect clarification of the water held in said channels, and holding the inlet means, outlet means and sludge removal means stationary.
12. The process of claim 11 wherein said channels are inclined.
13. The process of claim 11 wherein said tank is circular and said transporting is rotational about said tank.
14. The process of claim 13 wherein said holding comprises introducing said raw, treated water into an open ended array of said channels.
15. The process of claim 14 wherein said introducing displaces clarified water from said channels to said outlet means.
16. The process of claim 14 wherein said holding comprises provided an array of intersecting radial and concentric plates.
17. The process of claim 14 further comprising the step of substantially isolating sectors of said channels from one another along radial lines.
CA002136201A 1992-05-20 1993-05-17 Lamellar apparatus and method for clarifying water Abandoned CA2136201A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US07/886,414 1992-05-20
US07/886,414 US5296149A (en) 1988-09-07 1992-05-20 Lamellar apparatus and method for clarifying water
PCT/US1993/004650 WO1993023334A1 (en) 1992-05-20 1993-05-17 Lamellar apparatus and method for clarifying water

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CA2136201A1 true CA2136201A1 (en) 1993-11-25

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US (1) US5296149A (en)
EP (1) EP0641291A4 (en)
JP (1) JPH08500282A (en)
AU (1) AU4377893A (en)
CA (1) CA2136201A1 (en)
FI (1) FI945392A (en)
HR (1) HRP930905A2 (en)
MX (1) MX9302885A (en)
RU (1) RU94046172A (en)
SI (1) SI9300268A (en)
TR (1) TR26685A (en)
TW (1) TW218860B (en)
WO (1) WO1993023334A1 (en)

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TW218860B (en) 1994-01-11
SI9300268A (en) 1993-12-31
TR26685A (en) 1995-03-15
AU4377893A (en) 1993-12-13
WO1993023334A1 (en) 1993-11-25
US5296149A (en) 1994-03-22
HRP930905A2 (en) 1994-12-31
FI945392A (en) 1995-01-18
EP0641291A4 (en) 1995-06-28
RU94046172A (en) 1996-10-20
FI945392A0 (en) 1994-11-16
JPH08500282A (en) 1996-01-16
EP0641291A1 (en) 1995-03-08
MX9302885A (en) 1993-11-01

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