CA2150515C - Emulsifier system - Google Patents
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- CA2150515C CA2150515C CA002150515A CA2150515A CA2150515C CA 2150515 C CA2150515 C CA 2150515C CA 002150515 A CA002150515 A CA 002150515A CA 2150515 A CA2150515 A CA 2150515A CA 2150515 C CA2150515 C CA 2150515C
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- emulsifier
- emulsifier system
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/20—Reducing nutritive value; Dietetic products with reduced nutritive value
- A23L33/21—Addition of substantially indigestible substances, e.g. dietary fibres
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/80—Pastry not otherwise provided for elsewhere, e.g. cakes, biscuits or cookies
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/16—Fatty acid esters
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/14—Organic oxygen compounds
- A21D2/18—Carbohydrates
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/24—Organic nitrogen compounds
- A21D2/26—Proteins
- A21D2/261—Animal proteins
- A21D2/263—Animal proteins from dairy products
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/005—Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by ingredients other than fatty acid triglycerides
- A23D7/0053—Compositions other than spreads
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23D—EDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
- A23D7/00—Edible oil or fat compositions containing an aqueous phase, e.g. margarines
- A23D7/01—Other fatty acid esters, e.g. phosphatides
- A23D7/011—Compositions other than spreads
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/343—Products for covering, coating, finishing, decorating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/34—Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
- A23G3/346—Finished or semi-finished products in the form of powders, paste or liquids
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/60—Salad dressings; Mayonnaise; Ketchup
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/10—Foods or foodstuffs containing additives; Preparation or treatment thereof containing emulsifiers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/212—Starch; Modified starch; Starch derivatives, e.g. esters or ethers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/244—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from corms, tubers or roots, e.g. glucomannan
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/269—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of microbial origin, e.g. xanthan or dextran
- A23L29/27—Xanthan not combined with other microbial gums
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/115—Cereal fibre products, e.g. bran, husk
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2200/00—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
- A23G2200/06—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents containing beet sugar or cane sugar if specifically mentioned or containing other carbohydrates, e.g. starches, gums, alcohol sugar, polysaccharides, dextrin or containing high or low amount of carbohydrate
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G2200/00—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
- A23G2200/08—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents containing cocoa fat if specifically mentioned or containing products of cocoa fat or containing other fats, e.g. fatty acid, fatty alcohol, their esters, lecithin, paraffins
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S426/00—Food or edible material: processes, compositions, and products
- Y10S426/804—Low calorie, low sodium or hypoallergic
Abstract
The present invention is directed to a particulate emulsifier system and to baked goods utilizing the emulsifier system. The emulsifier system can be used as a partial or complete replacement for shortening in flour based baked goods. The emulsifier system includes in combination (a) an emulsifier powder which includes a carrier, propylene glycol monoester, mono- and di- glycerides, a polyoxyethylene derivative of polyol esters of fatty acids and diacetyl tartaric acid ester of monoglycerides and (b) an unhydrated mixture of a vegetable fiber, starch and a gum. The emulsifier system is present in the batter or dough used to provide a baked dough at a level of from about 0.5% to about 5% by weight.
Description
EMULSn~ IER SYSTF~VI
Field of the Invention The present invention relates to the production of doughs and batters for producing baked goods, particularly reduced-fat and fat-free baked goods having a shelf life, softness and acceptance comparable to full-fat counterparts. More particularly, the present invention relates to a complete fat replacement system for use in bakery products.
Background of the Invention The consumer demand f or f at - f ree and 1 ow f at baked products has increased recently due to public awareness of the health risks of dietary fat. This is especially true.with baked items which contain relatively medium to high levels of fat which contribute heavily to their appetizing taste, flavor and appearance.
Many efforts have been made to remove or lower the fat content of baked products and still obtain an edible product from the oven. Fat-free or reduced-fat baked products usually require major reformulation.
Also, replacing fat with prior art fat mimetics may require special processing and handling (i.e., high shear mixing or homogenization) which adds extra steps and/or equipment to the bakery process.
Numerous efforts have been directed to providing fat mimetic replacements for fat in baked products. U.S. Patent No. 3,453,116 to Freund is directed to an emulsifier system which can be used to replace fat in baked products. The emulsifier system comprises a propylene glycol monoester of a fatty acid and a stabilizer for the fatty acid monoester. The stabilizer is an ionic surface active salt.
U.S. Patent No. 4,242,366 to Morgan, et al. is directed to an emulsifier system for use in baked products, such as cakes, as a replacement for some or all
Field of the Invention The present invention relates to the production of doughs and batters for producing baked goods, particularly reduced-fat and fat-free baked goods having a shelf life, softness and acceptance comparable to full-fat counterparts. More particularly, the present invention relates to a complete fat replacement system for use in bakery products.
Background of the Invention The consumer demand f or f at - f ree and 1 ow f at baked products has increased recently due to public awareness of the health risks of dietary fat. This is especially true.with baked items which contain relatively medium to high levels of fat which contribute heavily to their appetizing taste, flavor and appearance.
Many efforts have been made to remove or lower the fat content of baked products and still obtain an edible product from the oven. Fat-free or reduced-fat baked products usually require major reformulation.
Also, replacing fat with prior art fat mimetics may require special processing and handling (i.e., high shear mixing or homogenization) which adds extra steps and/or equipment to the bakery process.
Numerous efforts have been directed to providing fat mimetic replacements for fat in baked products. U.S. Patent No. 3,453,116 to Freund is directed to an emulsifier system which can be used to replace fat in baked products. The emulsifier system comprises a propylene glycol monoester of a fatty acid and a stabilizer for the fatty acid monoester. The stabilizer is an ionic surface active salt.
U.S. Patent No. 4,242,366 to Morgan, et al. is directed to an emulsifier system for use in baked products, such as cakes, as a replacement for some or all
- 2 -of the shortening in the cake. The emulsifier system includes propylene glycol monoester, alpha monoglyceride and glyceryl lactoester.
U.S. Patent No. 5,133,984 to Murphy, et al is directed to doughs and batters which contain hydrated polysaccharide hydrocolloid, hydrated insoluble fiber and hydrated protein. The hydrated materials are added to the dough or batter formulation as an aqueous dispersion. The aqueous dispersion of the hydrated polysaccharide hydrocolloid, hydrated insoluble fiber and hydrated protein can be used to replace fat in baked goods.
The present invention relates to an emulsifier system which can be used to completely replace fat in several bakery items, such as cakes, muffins, cookies, sweet dough products, pizza crust, pie crust and other baked goods. It is therefore an object of the present invention to provide fat-free and low fat bakery items which have similar organoleptic properties as those of full fat products.
It is also an object of the invention to provide a complete fat replacement system that is easy to use and does not require any further processing prior to use.
Summary of the Invention The present invention is directed to a particulate emulsifier system and to baked goods utilizing the emulsifier system. The emulsifier system can be used as a partial or complete replacement for shortening in flour based baked goods.
In accordance with one embodiment of the present invention, the emulsifier system includes in combination (a) an emulsifier powder which includes a carrier, propylene glycol monoester, mono- and di-glycerides, a polyoxyethylene derivative of polyol esters of fatty acids and diacetyl - 2a -tartaric acid ester of monoglycerides and (b) an unhydrated mixture of a vegetable fiber, starch and a gum.
In accordance with another embodiment of the present invention there is provided a particulate emulsifier system for use as a partial or complete replacement for shortening in flour based baked goods comprising in combination: (a) an emulsifier powder which includes a carrier, mono- and diglycerides, and diacetyl tartaric acid ester of monoglycerides; and (b) an unhydrated mixture of a vegetable fiber, starch, and a gum.
The emulsifier system is preferably present in the batter or dough used to provide _ 2~~~~~~
U.S. Patent No. 5,133,984 to Murphy, et al is directed to doughs and batters which contain hydrated polysaccharide hydrocolloid, hydrated insoluble fiber and hydrated protein. The hydrated materials are added to the dough or batter formulation as an aqueous dispersion. The aqueous dispersion of the hydrated polysaccharide hydrocolloid, hydrated insoluble fiber and hydrated protein can be used to replace fat in baked goods.
The present invention relates to an emulsifier system which can be used to completely replace fat in several bakery items, such as cakes, muffins, cookies, sweet dough products, pizza crust, pie crust and other baked goods. It is therefore an object of the present invention to provide fat-free and low fat bakery items which have similar organoleptic properties as those of full fat products.
It is also an object of the invention to provide a complete fat replacement system that is easy to use and does not require any further processing prior to use.
Summary of the Invention The present invention is directed to a particulate emulsifier system and to baked goods utilizing the emulsifier system. The emulsifier system can be used as a partial or complete replacement for shortening in flour based baked goods.
In accordance with one embodiment of the present invention, the emulsifier system includes in combination (a) an emulsifier powder which includes a carrier, propylene glycol monoester, mono- and di-glycerides, a polyoxyethylene derivative of polyol esters of fatty acids and diacetyl - 2a -tartaric acid ester of monoglycerides and (b) an unhydrated mixture of a vegetable fiber, starch and a gum.
In accordance with another embodiment of the present invention there is provided a particulate emulsifier system for use as a partial or complete replacement for shortening in flour based baked goods comprising in combination: (a) an emulsifier powder which includes a carrier, mono- and diglycerides, and diacetyl tartaric acid ester of monoglycerides; and (b) an unhydrated mixture of a vegetable fiber, starch, and a gum.
The emulsifier system is preferably present in the batter or dough used to provide _ 2~~~~~~
-3-a baked dough at a level of from about 0.5% to about 5%
by weight.
Detailed Description of the Invention The emulsifier powder which is used in combination with the mixture of vegetable fiber, starch and a gum contains four emulsifiers, these being, propylene glycol monoester, mono- and di- glycerides, a polyoxyethylene derivative of polyol esters of fatty acids and diacetyl tartaric acid ester of monoglycerides.
The propylene glycol monoester and mono- and di-glycerides are very lipophilic emulsifiers. These emulsifiers contribute to tenderness, moistness, volume and much of the fatty mouthfeel perceived. They are fat-like in nature. The polyoxyethylene derivatives have a positive influence on the closeness of the crumb cells (fine texture? and contributes to volume, perception of moistness and tenderness. The diacetyl tartaric acid ester of monoglycerides has a good balance of hydrophilic and lipophilic groups. The diacetyl tartaric acid ester of monoglycerides works as a dough conditioner in baked products contributing to gas retention and increased volume.
The propylene glycol monoester component in the emulsifier powder is preferably supplied by a commercially available food grade emulsifier containing from about 30%-60% propylene glycol monoester, most preferably 50-60% propylene glycol monoester. The esterification of propylene glycol usually forms, firstly monoesters, each containing one hydroxyl and one fatty acid radical, and secondly, diesters with both hydroxyls being substituted with the fatty acid radicals. The monoesters constitute the component desired in the emulsifier powder of the present invention; however, the usual mixture of about 60-90% monoester and the balance of diesters is satisfactory. The fatty acid used in the esterification reaction is preferably saturated and has a
by weight.
Detailed Description of the Invention The emulsifier powder which is used in combination with the mixture of vegetable fiber, starch and a gum contains four emulsifiers, these being, propylene glycol monoester, mono- and di- glycerides, a polyoxyethylene derivative of polyol esters of fatty acids and diacetyl tartaric acid ester of monoglycerides.
The propylene glycol monoester and mono- and di-glycerides are very lipophilic emulsifiers. These emulsifiers contribute to tenderness, moistness, volume and much of the fatty mouthfeel perceived. They are fat-like in nature. The polyoxyethylene derivatives have a positive influence on the closeness of the crumb cells (fine texture? and contributes to volume, perception of moistness and tenderness. The diacetyl tartaric acid ester of monoglycerides has a good balance of hydrophilic and lipophilic groups. The diacetyl tartaric acid ester of monoglycerides works as a dough conditioner in baked products contributing to gas retention and increased volume.
The propylene glycol monoester component in the emulsifier powder is preferably supplied by a commercially available food grade emulsifier containing from about 30%-60% propylene glycol monoester, most preferably 50-60% propylene glycol monoester. The esterification of propylene glycol usually forms, firstly monoesters, each containing one hydroxyl and one fatty acid radical, and secondly, diesters with both hydroxyls being substituted with the fatty acid radicals. The monoesters constitute the component desired in the emulsifier powder of the present invention; however, the usual mixture of about 60-90% monoester and the balance of diesters is satisfactory. The fatty acid used in the esterification reaction is preferably saturated and has a
-4-chain length of from 12 to 22 carbon atoms, preferably palmitic or stearic acid, or admixtures thereof.
Specific partial esters which are suitable are propylene glycol monostearate, propylene glycol monopalmitate, propylene glycol monolaurate, alone or in combination with the comparable diesters and each other. Propylene glycol monoester is present in the emulsifier powder at a level of from about 14% to about 28% of a commercial food grade emulsifier, preferably from about 22% to about 28%.
All percentages used herein are by weight unless otherwise indicated.
The mono- and diglyceride component of the emulsifier powder is preferably supplied by a commercially-available food grade, mono-diglyceride emulsifier. This emulsifier may be prepared by known procedures involving the reaction of glycerin with certain fats, oils or fatty acids and is usually available as the crude reaction product which also comprises diglyceride, triglyceride, glycerin and free fatty acid. Commercial monoglyceride emulsifiers are also available in a relatively pure distilled form. Both alpha and beta isomers of monoglyceride are included in varying amounts, depending on whether the esterification occurs at the terminal or center carbon atom of the glycerin, but these isomers equilibrate by acyl migration upon storage to result in about 88% alpha monoglyceride.
The mono- and di- glycerides are present in the emulsifier powder at a level of from about 9% to about 24%, preferably from about 10% to about 15%.
The polyoxyethylene derivatives of polyol esters of fatty acids are represented by polyoxyethylene (n) glyceryl monostearate or moiiopalmitate and polyoxyethylene (n) sorbitan monostearate or monopalmitate, in either of which (n) can be from about 5 to 100. The polyoxyethylene derivative is present in the emulsifier powder at a level of from about 5% to about 2~.~~~~~
Specific partial esters which are suitable are propylene glycol monostearate, propylene glycol monopalmitate, propylene glycol monolaurate, alone or in combination with the comparable diesters and each other. Propylene glycol monoester is present in the emulsifier powder at a level of from about 14% to about 28% of a commercial food grade emulsifier, preferably from about 22% to about 28%.
All percentages used herein are by weight unless otherwise indicated.
The mono- and diglyceride component of the emulsifier powder is preferably supplied by a commercially-available food grade, mono-diglyceride emulsifier. This emulsifier may be prepared by known procedures involving the reaction of glycerin with certain fats, oils or fatty acids and is usually available as the crude reaction product which also comprises diglyceride, triglyceride, glycerin and free fatty acid. Commercial monoglyceride emulsifiers are also available in a relatively pure distilled form. Both alpha and beta isomers of monoglyceride are included in varying amounts, depending on whether the esterification occurs at the terminal or center carbon atom of the glycerin, but these isomers equilibrate by acyl migration upon storage to result in about 88% alpha monoglyceride.
The mono- and di- glycerides are present in the emulsifier powder at a level of from about 9% to about 24%, preferably from about 10% to about 15%.
The polyoxyethylene derivatives of polyol esters of fatty acids are represented by polyoxyethylene (n) glyceryl monostearate or moiiopalmitate and polyoxyethylene (n) sorbitan monostearate or monopalmitate, in either of which (n) can be from about 5 to 100. The polyoxyethylene derivative is present in the emulsifier powder at a level of from about 5% to about 2~.~~~~~
-5-15%, preferably from about 8% to about 12%. The polyoxyethylene derivative is preferably Polysorbate 60 (TWEEN 60TM) .
The diacetyl tartaric acid ester of monoglyceride has a fatty acid moiety which is esterified to the glycerine. The fatty acid can have from 10 to 24 carbons and can be saturated or unsaturated, preferably, the fatty acid is stearic acid. The diacetyl tartaric acid ester of monoglycerides is present in the emulsifier powder at a level of from about 1 to about 5%, preferably from about 1% to about 3%.
The carrier for the emulsifier powder is selected from a protein material, maltodextrins and corn syrup solids. The protein material can be an essentially-pure protein, as in the case of whey protein or casein, or as part of a protein containing material, such as dry non-fat milk solids, dried egg whites, soy protein, wheat protein and wheat gluten. Sweet whey is a preferred protein as it provides a desirable flavor when baked and contributes to browning of a baked product.
The carrier is present in the-emulsifier powder at a level of from about 44% to about 64%, preferably from about 44% to about 54%.
The emulsifier powder is produced by spray drying. An encapsulating agent, such as sodium caseinate, is optionally present in the emulsifier powder formulation to act as an encapsulating agent to assist making the emulsifier powder free flowing. The encapsulating agent, if used, is present in the emulsifier powder at a level of from about 1% to about
The diacetyl tartaric acid ester of monoglyceride has a fatty acid moiety which is esterified to the glycerine. The fatty acid can have from 10 to 24 carbons and can be saturated or unsaturated, preferably, the fatty acid is stearic acid. The diacetyl tartaric acid ester of monoglycerides is present in the emulsifier powder at a level of from about 1 to about 5%, preferably from about 1% to about 3%.
The carrier for the emulsifier powder is selected from a protein material, maltodextrins and corn syrup solids. The protein material can be an essentially-pure protein, as in the case of whey protein or casein, or as part of a protein containing material, such as dry non-fat milk solids, dried egg whites, soy protein, wheat protein and wheat gluten. Sweet whey is a preferred protein as it provides a desirable flavor when baked and contributes to browning of a baked product.
The carrier is present in the-emulsifier powder at a level of from about 44% to about 64%, preferably from about 44% to about 54%.
The emulsifier powder is produced by spray drying. An encapsulating agent, such as sodium caseinate, is optionally present in the emulsifier powder formulation to act as an encapsulating agent to assist making the emulsifier powder free flowing. The encapsulating agent, if used, is present in the emulsifier powder at a level of from about 1% to about
6%, preferably from about 1% to about 3%.
Dipotassium phosphate may optionally be present in the emulsifier powder to function as a buffer and for pH adjustment. If present, the dipotassium phosphate is present at a level of from about 0.5% to about 3%, preferably from about 0.75% to about 2%.
In preparing the emulsifier powder, the propylene glycol monoester and mono- and diglycerides are added to a steam jacketed kettle and heated to a temperature of about 140° F. Slow agitation is begun S when the components are sufficiently melted. The Polysorbate 60 and diacetyl tartaric acid ester of monoglyceride are then added. Agitation is continued until a uniform mixture is attained. The sodium caseinate is added and thoroughly dispersed. Water, at a temperature of 160-180° F. is added to provide a slurry having from about 35% to about 75% solids. The slurry is mixed for 5 minutes after which the sweet whey or other protein is added to the kettle. Mixing is continued until the protein is completely hydrated. The temperature is brought to 160-170° F. and the mixture is held for 20 minutes. The slurry is then homogenized in a two-stage homogenizer using 2,000 psi combined with 1,500 psi in the first stage and 500 psi in the second stage.
The slurry is then spray dried to provide the emulsifier powder .
The emulsifier powder is then combined with a mixture of vegetable fiber, starch and a gum to provide the emulsifier system of the invention. The emulsifier powder is present in the emulsifier system at a level of from about 50% to about 80%, preferably from about 60% to about 70%.
The vegetable fiber used in the present invention is an insoluble fiber which can be any edible fiber material, including powdered cellulose. Fiber derived from cereal grains are preferred. Oat fiber, which contains a relatively-high level of insoluble fiber, soy fiber and wheat fiber are particularly preferred for use in the present invention. Most preferred is oat fiber. The particles of fiber have an average particle size of between about 10 and about 200 microns, preferably between 10 and 100 microns. The I
~,i~~5~.~
-fiber is present in the mixture of vegetable fiber, starch and gum at a level of from about 45-55%.
The starch may be any of the food starches, such as corn starch, potato starch, tapioca starch and rice starch. Preferably, the starch is a pre-gelatinized starch. The starch is present in the mixture of vegetable fiber, starch and gum at a level of from about 45% to about 55%.
The gum is preferably a polysaccharide hydrocolloid and most preferably is a water soluble, non-gelling gum, such as xanthan, guar, carboxymethyl cellulose and the like. A preferred gum is xanthan gum.
The gum is present in the mixture of vegetable fiber, starch and gum at a level of from about .5°s to about 1.50.
In another embodiment of the emulsifier system of the present invention, only two emulsifiers are present in the emulsifier powder, these being mono- and diglycerides and diacetyl tartaric ester monoglyceride.
This embodiment is less flexible in use than the four emulsifier powder previously described, but is functional for certain chemically leavened baked goods, such as pound cake and white cake. In this embodiment, the carrier is present at a level of from about 42% to about 640, the mono- and diglycerides are present at a level of from about 20% to about 42%, the diacetyl tartaric acid ester of monoglycerides is present at a level of from about 6% to about 18%, and an emulsifying agent, if used, is present at a level of from about 1% to about 6%. The emulsifier powder is prepared by the same spray dry method previously described.
In the final assembly of the emulsifier system, it is preferred to blend the gum with an antecaking agent, such as silicon dioxide or sodium silicoaluminate, prior to adding the gum to the other components.of the emulsifier system. The antecaking agent is used at a 2~.~~?~~.a -g_ level of from about 0.75% to about 2%, based on the weight of the mixture of vegetable powder, starch and gum.
The following examples illustrate various features of the invention, but are intended to in no way limit the scope of the invention as set forth in the appended claims.
Example 1 An emulsifier system was prepared from an emulsifier powder and a mixture of a vegetable fiber, starch and a gum in accordance with the following formulations.
Emulsifier Powder Ingredients Weight %, Dry Basis Sweet Dairy Whey 47.74 Propylene glycol monoester (PG ME) 24.93 54% PG ME, 15% total monoglycerides, 69.5 iodine value Mono- and Diglycerides 12.22 43% alpha monoglyceride, 67.5 iodine value Polysorbate 60 9.86 Sodium Caseinate 2.01 Diacetyl Tartaric Acid Ester Mono- 1.98 glyceride (DATEM) less than 3 iodine value Dipotassium Phosphate 1.26 TOTAL 100.00 1. Add propylene glycol monoester and mono-and diglycerides to a steam jacketed blend kettle and heat to 140° F. Begin agitation when sufficiently melted.
2. Add Polysorbate 60 and DATEM. Agitate until uniformly mixed.
3. Stream in sodium caseinate, disperse thoroughly.
4. Rapidly add sufficient water (160-180° F.) to provide 40% solids in final slurry.
5. Stream in whey and hydrate completely.
6. Slowly add dipotassium phosphate (50%
solids mixture).
Dipotassium phosphate may optionally be present in the emulsifier powder to function as a buffer and for pH adjustment. If present, the dipotassium phosphate is present at a level of from about 0.5% to about 3%, preferably from about 0.75% to about 2%.
In preparing the emulsifier powder, the propylene glycol monoester and mono- and diglycerides are added to a steam jacketed kettle and heated to a temperature of about 140° F. Slow agitation is begun S when the components are sufficiently melted. The Polysorbate 60 and diacetyl tartaric acid ester of monoglyceride are then added. Agitation is continued until a uniform mixture is attained. The sodium caseinate is added and thoroughly dispersed. Water, at a temperature of 160-180° F. is added to provide a slurry having from about 35% to about 75% solids. The slurry is mixed for 5 minutes after which the sweet whey or other protein is added to the kettle. Mixing is continued until the protein is completely hydrated. The temperature is brought to 160-170° F. and the mixture is held for 20 minutes. The slurry is then homogenized in a two-stage homogenizer using 2,000 psi combined with 1,500 psi in the first stage and 500 psi in the second stage.
The slurry is then spray dried to provide the emulsifier powder .
The emulsifier powder is then combined with a mixture of vegetable fiber, starch and a gum to provide the emulsifier system of the invention. The emulsifier powder is present in the emulsifier system at a level of from about 50% to about 80%, preferably from about 60% to about 70%.
The vegetable fiber used in the present invention is an insoluble fiber which can be any edible fiber material, including powdered cellulose. Fiber derived from cereal grains are preferred. Oat fiber, which contains a relatively-high level of insoluble fiber, soy fiber and wheat fiber are particularly preferred for use in the present invention. Most preferred is oat fiber. The particles of fiber have an average particle size of between about 10 and about 200 microns, preferably between 10 and 100 microns. The I
~,i~~5~.~
-fiber is present in the mixture of vegetable fiber, starch and gum at a level of from about 45-55%.
The starch may be any of the food starches, such as corn starch, potato starch, tapioca starch and rice starch. Preferably, the starch is a pre-gelatinized starch. The starch is present in the mixture of vegetable fiber, starch and gum at a level of from about 45% to about 55%.
The gum is preferably a polysaccharide hydrocolloid and most preferably is a water soluble, non-gelling gum, such as xanthan, guar, carboxymethyl cellulose and the like. A preferred gum is xanthan gum.
The gum is present in the mixture of vegetable fiber, starch and gum at a level of from about .5°s to about 1.50.
In another embodiment of the emulsifier system of the present invention, only two emulsifiers are present in the emulsifier powder, these being mono- and diglycerides and diacetyl tartaric ester monoglyceride.
This embodiment is less flexible in use than the four emulsifier powder previously described, but is functional for certain chemically leavened baked goods, such as pound cake and white cake. In this embodiment, the carrier is present at a level of from about 42% to about 640, the mono- and diglycerides are present at a level of from about 20% to about 42%, the diacetyl tartaric acid ester of monoglycerides is present at a level of from about 6% to about 18%, and an emulsifying agent, if used, is present at a level of from about 1% to about 6%. The emulsifier powder is prepared by the same spray dry method previously described.
In the final assembly of the emulsifier system, it is preferred to blend the gum with an antecaking agent, such as silicon dioxide or sodium silicoaluminate, prior to adding the gum to the other components.of the emulsifier system. The antecaking agent is used at a 2~.~~?~~.a -g_ level of from about 0.75% to about 2%, based on the weight of the mixture of vegetable powder, starch and gum.
The following examples illustrate various features of the invention, but are intended to in no way limit the scope of the invention as set forth in the appended claims.
Example 1 An emulsifier system was prepared from an emulsifier powder and a mixture of a vegetable fiber, starch and a gum in accordance with the following formulations.
Emulsifier Powder Ingredients Weight %, Dry Basis Sweet Dairy Whey 47.74 Propylene glycol monoester (PG ME) 24.93 54% PG ME, 15% total monoglycerides, 69.5 iodine value Mono- and Diglycerides 12.22 43% alpha monoglyceride, 67.5 iodine value Polysorbate 60 9.86 Sodium Caseinate 2.01 Diacetyl Tartaric Acid Ester Mono- 1.98 glyceride (DATEM) less than 3 iodine value Dipotassium Phosphate 1.26 TOTAL 100.00 1. Add propylene glycol monoester and mono-and diglycerides to a steam jacketed blend kettle and heat to 140° F. Begin agitation when sufficiently melted.
2. Add Polysorbate 60 and DATEM. Agitate until uniformly mixed.
3. Stream in sodium caseinate, disperse thoroughly.
4. Rapidly add sufficient water (160-180° F.) to provide 40% solids in final slurry.
5. Stream in whey and hydrate completely.
6. Slowly add dipotassium phosphate (50%
solids mixture).
7. Bring temperature to 160-170° F. and hold for 20 minutes to pasteurize.
8. Homogenize on two stage homogenizer. Use 2000 psi combined (1500 psi first stage and 500 psi second stage).
9. Spray dry.
10. Screen through 40 mesh and package.
The final emulsifier system has the following components at the indicated levels:
Ingredients Weight %. Dry Basis Spray Dried Emulsifier Base 66.600 Oat Fiber 16.200 Modified Food Starch 16.370 Xanthan Gum 00.330 Silicon Dioxide 00.500 1. Preblend xanthan gum in the silicon dioxide.
2. Add all ingredients to the dry blender with xanthan gum mixture being last.
3. Blend until homogeneous, a minimum of 8 minutes.
4. Screen through 40 mesh.
5. Package.
Example 2 The emulsifier system of Example 1 was used to produce a fat free pound cake having the following components at the indicated levels. A control pound cake was also produced which had conventional shortening.
21~~~1 - to -Control Fat Free Ingredients Weight % Weight %
Vegetable Shortening 7.05% 0.00 Margarine 9.07 0.00 Granulated Sugar 28.72 31.73 Cake Flour 25.19 24.89 Salt 0.50 0.52 Pregelatinized Tapioca 0.00 1.31 Starch Baking Powder Ø00 0.78 Vanilla Flavor 0.00 0.21 Flavor 0.10 0.10 Egg Shade Color 0.15 0.03 Liquid Egg Whites 17.13 17.32 NFDM 1.21 0.00 Water 10.88 19.18 Emulsifier System of Ex. 1 0.00 3.94 TOTAL 100.00 100.00 1. Blend all dry ingredients in Hobart mixer at low speed for one minute.
2. Add rest of ingredients, mix at low speed for one minute.
3. Mix for one minute at medium and one minute at high speed.
4. Scale 440 grams in a loaf pan cake.
5. Bake for 36 minutes at 380° F.
Evaluation - Control: Brown top, white specs, nice texture, yellow color, moist soft touch. Fat Free:
golden brown hard top at edge, very soft inside, dense texture like pound cake.
The final emulsifier system has the following components at the indicated levels:
Ingredients Weight %. Dry Basis Spray Dried Emulsifier Base 66.600 Oat Fiber 16.200 Modified Food Starch 16.370 Xanthan Gum 00.330 Silicon Dioxide 00.500 1. Preblend xanthan gum in the silicon dioxide.
2. Add all ingredients to the dry blender with xanthan gum mixture being last.
3. Blend until homogeneous, a minimum of 8 minutes.
4. Screen through 40 mesh.
5. Package.
Example 2 The emulsifier system of Example 1 was used to produce a fat free pound cake having the following components at the indicated levels. A control pound cake was also produced which had conventional shortening.
21~~~1 - to -Control Fat Free Ingredients Weight % Weight %
Vegetable Shortening 7.05% 0.00 Margarine 9.07 0.00 Granulated Sugar 28.72 31.73 Cake Flour 25.19 24.89 Salt 0.50 0.52 Pregelatinized Tapioca 0.00 1.31 Starch Baking Powder Ø00 0.78 Vanilla Flavor 0.00 0.21 Flavor 0.10 0.10 Egg Shade Color 0.15 0.03 Liquid Egg Whites 17.13 17.32 NFDM 1.21 0.00 Water 10.88 19.18 Emulsifier System of Ex. 1 0.00 3.94 TOTAL 100.00 100.00 1. Blend all dry ingredients in Hobart mixer at low speed for one minute.
2. Add rest of ingredients, mix at low speed for one minute.
3. Mix for one minute at medium and one minute at high speed.
4. Scale 440 grams in a loaf pan cake.
5. Bake for 36 minutes at 380° F.
Evaluation - Control: Brown top, white specs, nice texture, yellow color, moist soft touch. Fat Free:
golden brown hard top at edge, very soft inside, dense texture like pound cake.
-11-Example 3 A 98% fat free white cake was prepared using the emulsifier system of Example 1. A control white cake was also produced which had conventional shortening.
Control 98% Fat Free Ingredients Weight % Weight %
Granulated Sugar 30.50 31.00 Cake Flour 23.35 23.67 Emulsified Shortening 5.90 0.00 Lecithin 0.05 0.00 Non Fat Dry Milk 2.09 2.12 Baking Powder 1.43 1.46 Salt ~ 0.60 0.60 Emulsified System of Ex. 0.00 3.63 N&A Vanilla Flavor DY08125 0.00 0.20 Water 24.80 26.66 Fresh Egg Whites 11.27 10.66 Emulsifier System 0.00 3.94 TOTAL 100.00 100.00 I
Cake Score 86 92 Volume Index 118 112 Symmetry Index 0 2 Total Volume Index 569 553 1. Thoroughly mix dry ingredients together.
2. Blend dry mix, water and egg whites in Sunbeam mixer.
3. Mix at speed one for one minute and speed eight for three minutes.
4. Bake at 350° F. for 25-27 minutes.
Evaluation - Control: golden brown color, shriveled look top, top very tender. Fat Free: golden brown, top not as sticky, good cake for fat free..
_ ~~.~~~~.5
Control 98% Fat Free Ingredients Weight % Weight %
Granulated Sugar 30.50 31.00 Cake Flour 23.35 23.67 Emulsified Shortening 5.90 0.00 Lecithin 0.05 0.00 Non Fat Dry Milk 2.09 2.12 Baking Powder 1.43 1.46 Salt ~ 0.60 0.60 Emulsified System of Ex. 0.00 3.63 N&A Vanilla Flavor DY08125 0.00 0.20 Water 24.80 26.66 Fresh Egg Whites 11.27 10.66 Emulsifier System 0.00 3.94 TOTAL 100.00 100.00 I
Cake Score 86 92 Volume Index 118 112 Symmetry Index 0 2 Total Volume Index 569 553 1. Thoroughly mix dry ingredients together.
2. Blend dry mix, water and egg whites in Sunbeam mixer.
3. Mix at speed one for one minute and speed eight for three minutes.
4. Bake at 350° F. for 25-27 minutes.
Evaluation - Control: golden brown color, shriveled look top, top very tender. Fat Free: golden brown, top not as sticky, good cake for fat free..
_ ~~.~~~~.5
-12-Example 4 A fat free pizza crust was made using the emulsifier system of Example 1. A control pizza crust was also produced which had conventional shortening.
Control Fat Free Ingredients Weight % Weight Bread flour 62.00 61.22 Water 32.36 34.66 Granulated Sugar 1.50 1.50 Yeast 0.60 0.60 Salt 0.90 0.90 Soy Oil 2.48 0.00 Emulsifier System of Ex. 1 0.00 0.96 SSL 0.08 0.08 Calcium Propionate 0.08 0.08 TOTAL 100.00 100.00 1. Add one half of the water to the flour and mix for 5 minutes.
2. Hydrate yeast (warm water and half of sugar) for 10 minutes.
3. Add oil and rest of water. Mix on low speed for another minute.
4. Mix for 7 minutes on speed 2.
5. Scale 55 grams and flatten in pizza pan.
6. Proof for 20 minutes.
7. Bake for 10 minutes at 450° F.
Evaluation - Fat free gave better crumb color than control. It was very hard to tell the difference between both.
Exams 1 a 5 Fat free pancakes were made using the emulsifier system of Example 1. Control pancakes were also produced which had conventional shortening.
_ -13-Control Fat Free Ingredients Weight % Weight %
Low Fat (2%) Milk 50.50 0.00 All Purpose Flour 25.88 26.72 Eggs (Liquid) 11.85 0.00 Vegetable Oil 6.45 0.00 Sugar 2.84 2.93 Baking Powder 2.18 2.27 Salt 0.30 0.32 Non Fat Dry Milk 0.00 5.74 Water 0.00 48.52 Emulsifier System of Ex. 1 0.00 1.12 Egg Whites (Liquid) 0.00 12.38 TOTAL 100.00 100.00 Specific Gravity 1.03 1.03 Water Temperature 81 F. 81 F.
1. Blend dry ingredients together for 10 minutes in a Hobart mixer.
2. Prepare pancake batter by blending dry mix, water and eggs in Sunbeam mixer.
3. Mix at low speed until all lumps are broken up.
4. Mix for one minute at medium speed while continuously scraping the sides and pushing the batter into the beaters.
5. Fry on hot griddle (390° F.). Turn when edges dry.
Evaluation - Control: Light, fluffy and uniform.
Fat Free: Light, fluffy, good taste, uniform with nice brown color.
- ~~~~~. i Examp 1 a 6 Low fat waffles were made using the emulsifier system of Example 1. Control waffles were also produced which had conventional shortening.
Control Low Fat Ingredients Weight % Weight %
All Purpose Flour 33.88 36.64 Egg Yolk (Liquid) 5.15 5.57 Vegetable Oil 15.33 0.00 Baking Powder 1.48 1.60 Salt 0.43 0.46 Non Fat Dry Milk 3.86 4.18 Water 31.69 36.22 Emulsifier System of Ex. 1 0.00 2.79 Egg Whites (Liquid) 8.18 12.54 TOTAL 100.00 100.00 1. Blend dry ingredients together for one mixture in a Hobart mixer.
2. Add egg yolks and stir into dry ingredients.
3. Stir in cooking oil. Carefully fold in egg whites (do not over mix).
4. Mix for one minute at medium speed while continuously scraping the sides.
5. Pour approximately 1 cup batter onto the preheated grid.
6. Close and bake.
Evaluation - Control: Smells oily, good color and very fluffy. Low Fat: Very good compared to control, little darker color.
Example 7 An emulsifier system was prepared from an emulsifier powder and a mixture of a vegetable fiber, starch and a gum in accordance with the following formulations.
Emulsifier Powder Incrredients Weight %, Dry Basis Sweet Dairy Whey 47.84 Mono- and Diglycerides 37.15 43% alpha monoglyceride, 67.5 iodine value Diacetyl Tartaric Acid Ester Mono- 11.74 glyceride (DATEM) less than 3 iodine value Sodium Caseinate 2.00 Dipotassium Phosphate 1.27 TOTAL 100.00 1. Add mono- and diglycerides to a steam jacketed blend kettle and heat to 140° F. Begin agitation when sufficiently melted.
2. Add DATEM. Agitate until uniformly mixed.
3. Stream in sodium caseinate, disperse thoroughly.
4. Rapidly add sufficient water (160-180° F.) to provide 40% solids in final slurry.
5. Stream in whey and hydrate completely.
6. Slowly add dipotassium phosphate (50%
solids mixture).
7. Bring temperature to 160-170° F. and hold for 20 minutes to pasteurize.
8. Homogenize on two stage homogenizer. Use 2000 psi combined (1500 psi first stage and 500 psi second stage) .
9. Spray dry.
10. Screen through 40 mesh and package.
The final emulsifier system has the following components at the indicated levels:
Ingredients Weight %, Dry Basis Spray Dried Emulsifier Base 66.600 Oat Fiber 16.200 Modified Food Starch 16.370 2.~~~~~.~
Xanthan Gum 00.330 Silicon Dioxide 00.500 1. Preblend xanthan gum in the silicon dioxide.
2. Add all ingredients to the dry blender with xanthan gum mixture being last.
3. Blend until homogeneous, a minimum of 8 minutes.
4. Screen through 40 mesh.
5. Package.
Example 8 A fat-free, white cake was prepared using the emulsifier system of Example 7. A control white cake was also prepared which used the emulsifier system of Example 1.
Fat-Free Control Ingredients Weight % Weight Granulated Sugar 30.95 30.95 Cake Flour 23.70 23.70 Non-Fat Dry Milk 2.11 2.11 Baking Soda 0.43 0.43 Salt 0.60 0.60 Monocalcium Phosphate 0.43 0.43 Sodium Aluminum Phosphate 0.17 0.17 Dicalcium Phosphate 0.43 0.43 Example 7 Emulsifier 3.63 0.00 Example 1 Emulsifier 0.00 3.63 Vanilla Flavor 1% 0.40 0.40 Water 26.55 26.55 Fresh Egg White 10.62 10.62 TOTAL 100.00 100.00 ~~.~~~1~
-m-1. Thoroughly mix dry ingredients together.
2. Blend dry mix, water and egg whites on Sunbeam Mixer.
3. Mix at speed one for one minute and speed S eight for three minutes.
4. Bake at 350° F. for 25-27 minutes.
Evaluation - The white cake with the emulsifier of Example 7 had higher volume and higher cake score than the control white cake.
Control Fat Free Ingredients Weight % Weight Bread flour 62.00 61.22 Water 32.36 34.66 Granulated Sugar 1.50 1.50 Yeast 0.60 0.60 Salt 0.90 0.90 Soy Oil 2.48 0.00 Emulsifier System of Ex. 1 0.00 0.96 SSL 0.08 0.08 Calcium Propionate 0.08 0.08 TOTAL 100.00 100.00 1. Add one half of the water to the flour and mix for 5 minutes.
2. Hydrate yeast (warm water and half of sugar) for 10 minutes.
3. Add oil and rest of water. Mix on low speed for another minute.
4. Mix for 7 minutes on speed 2.
5. Scale 55 grams and flatten in pizza pan.
6. Proof for 20 minutes.
7. Bake for 10 minutes at 450° F.
Evaluation - Fat free gave better crumb color than control. It was very hard to tell the difference between both.
Exams 1 a 5 Fat free pancakes were made using the emulsifier system of Example 1. Control pancakes were also produced which had conventional shortening.
_ -13-Control Fat Free Ingredients Weight % Weight %
Low Fat (2%) Milk 50.50 0.00 All Purpose Flour 25.88 26.72 Eggs (Liquid) 11.85 0.00 Vegetable Oil 6.45 0.00 Sugar 2.84 2.93 Baking Powder 2.18 2.27 Salt 0.30 0.32 Non Fat Dry Milk 0.00 5.74 Water 0.00 48.52 Emulsifier System of Ex. 1 0.00 1.12 Egg Whites (Liquid) 0.00 12.38 TOTAL 100.00 100.00 Specific Gravity 1.03 1.03 Water Temperature 81 F. 81 F.
1. Blend dry ingredients together for 10 minutes in a Hobart mixer.
2. Prepare pancake batter by blending dry mix, water and eggs in Sunbeam mixer.
3. Mix at low speed until all lumps are broken up.
4. Mix for one minute at medium speed while continuously scraping the sides and pushing the batter into the beaters.
5. Fry on hot griddle (390° F.). Turn when edges dry.
Evaluation - Control: Light, fluffy and uniform.
Fat Free: Light, fluffy, good taste, uniform with nice brown color.
- ~~~~~. i Examp 1 a 6 Low fat waffles were made using the emulsifier system of Example 1. Control waffles were also produced which had conventional shortening.
Control Low Fat Ingredients Weight % Weight %
All Purpose Flour 33.88 36.64 Egg Yolk (Liquid) 5.15 5.57 Vegetable Oil 15.33 0.00 Baking Powder 1.48 1.60 Salt 0.43 0.46 Non Fat Dry Milk 3.86 4.18 Water 31.69 36.22 Emulsifier System of Ex. 1 0.00 2.79 Egg Whites (Liquid) 8.18 12.54 TOTAL 100.00 100.00 1. Blend dry ingredients together for one mixture in a Hobart mixer.
2. Add egg yolks and stir into dry ingredients.
3. Stir in cooking oil. Carefully fold in egg whites (do not over mix).
4. Mix for one minute at medium speed while continuously scraping the sides.
5. Pour approximately 1 cup batter onto the preheated grid.
6. Close and bake.
Evaluation - Control: Smells oily, good color and very fluffy. Low Fat: Very good compared to control, little darker color.
Example 7 An emulsifier system was prepared from an emulsifier powder and a mixture of a vegetable fiber, starch and a gum in accordance with the following formulations.
Emulsifier Powder Incrredients Weight %, Dry Basis Sweet Dairy Whey 47.84 Mono- and Diglycerides 37.15 43% alpha monoglyceride, 67.5 iodine value Diacetyl Tartaric Acid Ester Mono- 11.74 glyceride (DATEM) less than 3 iodine value Sodium Caseinate 2.00 Dipotassium Phosphate 1.27 TOTAL 100.00 1. Add mono- and diglycerides to a steam jacketed blend kettle and heat to 140° F. Begin agitation when sufficiently melted.
2. Add DATEM. Agitate until uniformly mixed.
3. Stream in sodium caseinate, disperse thoroughly.
4. Rapidly add sufficient water (160-180° F.) to provide 40% solids in final slurry.
5. Stream in whey and hydrate completely.
6. Slowly add dipotassium phosphate (50%
solids mixture).
7. Bring temperature to 160-170° F. and hold for 20 minutes to pasteurize.
8. Homogenize on two stage homogenizer. Use 2000 psi combined (1500 psi first stage and 500 psi second stage) .
9. Spray dry.
10. Screen through 40 mesh and package.
The final emulsifier system has the following components at the indicated levels:
Ingredients Weight %, Dry Basis Spray Dried Emulsifier Base 66.600 Oat Fiber 16.200 Modified Food Starch 16.370 2.~~~~~.~
Xanthan Gum 00.330 Silicon Dioxide 00.500 1. Preblend xanthan gum in the silicon dioxide.
2. Add all ingredients to the dry blender with xanthan gum mixture being last.
3. Blend until homogeneous, a minimum of 8 minutes.
4. Screen through 40 mesh.
5. Package.
Example 8 A fat-free, white cake was prepared using the emulsifier system of Example 7. A control white cake was also prepared which used the emulsifier system of Example 1.
Fat-Free Control Ingredients Weight % Weight Granulated Sugar 30.95 30.95 Cake Flour 23.70 23.70 Non-Fat Dry Milk 2.11 2.11 Baking Soda 0.43 0.43 Salt 0.60 0.60 Monocalcium Phosphate 0.43 0.43 Sodium Aluminum Phosphate 0.17 0.17 Dicalcium Phosphate 0.43 0.43 Example 7 Emulsifier 3.63 0.00 Example 1 Emulsifier 0.00 3.63 Vanilla Flavor 1% 0.40 0.40 Water 26.55 26.55 Fresh Egg White 10.62 10.62 TOTAL 100.00 100.00 ~~.~~~1~
-m-1. Thoroughly mix dry ingredients together.
2. Blend dry mix, water and egg whites on Sunbeam Mixer.
3. Mix at speed one for one minute and speed S eight for three minutes.
4. Bake at 350° F. for 25-27 minutes.
Evaluation - The white cake with the emulsifier of Example 7 had higher volume and higher cake score than the control white cake.
Claims (28)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A particulate emulsifier system for use as a partial or complete replacement for shortening in flour based baked goods comprising in combination:
(a) an emulsifier powder which includes a carrier, propylene glycol, monoester, mono- and diglycerides, a polyoxyethylene derivative of a polyol ester of fatty acids, and diacetyl tartaric acid ester of monoglycerides; and (b) an unhydrated mixture of a vegetable fiber, starch and a gum.
(a) an emulsifier powder which includes a carrier, propylene glycol, monoester, mono- and diglycerides, a polyoxyethylene derivative of a polyol ester of fatty acids, and diacetyl tartaric acid ester of monoglycerides; and (b) an unhydrated mixture of a vegetable fiber, starch and a gum.
2. The emulsifier system in accordance with claim 1, wherein said carrier is sweet whey.
3. The emulsifier system in accordance with claim 1 or 2, wherein said vegetable fiber is oat fiber.
4. The emulsifier system in accordance with any one of claims 1 to 3, wherein said starch is tapioca starch.
5. The emulsifier system in accordance with any one of claims 1 to 4, wherein said gum is xanathan gum.
6. The emulsifier system in accordance with any one of claims 1 to 5, wherein said carrier is present in said emulsifier powder at a level of from about 44% to about 64% .
7. The emulsifier system in accordance with any one of claims 1 to 6, wherein said propylene glycol monoester is present in said emulsifier powder at a level of from about 14% to about 28%.
8. The emulsifier system in accordance with any one of claims 1 to 7, wherein said mono- and diglycerides are present in said emulsifier powder at a level of from about 9% to about 24%.
9. The emulsifier system in accordance with any one of claims 1 to 8, wherein said polyoxyethylene derivative is present in said emulsifier powder at a level of from about 5% to about 15%.
10. The emulsifier system in accordance with any one of claims 1 to 9, wherein an encapsulating agent is present in said emulsifier powder at a level of from about 1% to about 3%.
11. The emulsifier system in accordance with any one of claims 1 to 10, wherein said diacetyl tartaric acid ester of monoglycerides is present in said emulsifier powder at a level of from about 1% to about 6%.
12. A particulate emulsifier system for use as a partial or complete replacement for shortening in flour based baked goods comprising in combination:
(a) an emulsifier powder which includes a carrier, mono- and diglycerides, and diacetyl tartaric acid ester of monoglycerides; and (b) an unhydrated mixture of a vegetable fiber, starch, and a gum.
(a) an emulsifier powder which includes a carrier, mono- and diglycerides, and diacetyl tartaric acid ester of monoglycerides; and (b) an unhydrated mixture of a vegetable fiber, starch, and a gum.
13. The emulsifier system in accordance with any one of claims 1 to 11, wherein said emulsifier powder is present in said emulsifier system at a level of from about 50% to about 80% by weight.
14. The emulsifier system in accordance with any one of claims 1 to 11, wherein said vegetable fiber is present in said mixture of a vegetable fiber, starch and a gum at a level of from about 45% to about 55%.
15. The emulsifier system in accordance with any one of claims 1 to 11, wherein said starch is present in said mixture of a vegetable fiber, starch and a gum at a level of from about 45% to about 55%.
16. The emulsifier system in accordance with any one of claims 1 to 11, wherein said gum is present in said mixture of a vegetable fiber, starch and a gum at a level of from about .5% to bout 1.5%.
17. The emulsifier system in accordance with any one of claims 1 to 11, wherein an anticaking agent is also present in said mixture of a vegetable fiber, starch and gum.
18. The emulsifier system in accordance with claim 17, wherein said anticaking agent is silicon dioxide, which is present at a level in said mixture of a vegetable fiber, starch and a gum at a level of from about .75% to about 2%.
19. The emulsifier system in accordance with any one of claims 1 to 11, wherein said polyoxyethylene derivative is Polysorbate 60.
20. The emulsifier system in accordance with any one of claims 1 to 9, which includes an encapsulating agent.
21. The emulsifier system in accordance with claim 20, wherein said encapsulating agent is sodium caseinate.
22. The emulsifier system in accordance with claim 20, wherein said encapsulating agent is present at a level of from about 1% to about 6%.
23. The emulsifier system in accordance with any one of claims 1 to 11, wherein dipotassium phosphate is present in said emulsifier powder at a level of from about 0.5% to about 3%.
24. The emulsifier system in accordance with any one of claims 1 to 7, wherein said mono- and diglycerides are present at a level of from about 20% to about 42% and said diacetyl tartaric acid ester of monoglycerides is present at a level of from about 6% to about 18%.
25. The emulsifier system in accordance with claim 1, wherein said carrier is selected from the group consisting of a protein material, maltodextrins and corn syrup solids.
26. A baked food product having the emulsifier system of any one of claims 1 to 25 incorporated therein.
27. A baked food product in accordance with claim 26, wherein said emulsifier system is present in the batter or dough used to provide the baked food product.
28. A baked food product in accordance with claim 27, wherein said emulsifier system is present at a level of from about 0.5% to about 5.0%.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US268,833 | 1988-11-08 | ||
US26883394A | 1994-06-29 | 1994-06-29 |
Publications (2)
Publication Number | Publication Date |
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CA2150515A1 CA2150515A1 (en) | 1995-12-30 |
CA2150515C true CA2150515C (en) | 2005-12-20 |
Family
ID=23024687
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CA002150515A Expired - Lifetime CA2150515C (en) | 1994-06-29 | 1995-05-30 | Emulsifier system |
Country Status (2)
Country | Link |
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US (1) | US5658609A (en) |
CA (1) | CA2150515C (en) |
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-
1995
- 1995-05-30 CA CA002150515A patent/CA2150515C/en not_active Expired - Lifetime
- 1995-12-05 US US08/568,593 patent/US5658609A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
CA2150515A1 (en) | 1995-12-30 |
US5658609A (en) | 1997-08-19 |
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