CA2151359A1 - Production line tracking and quality control system - Google Patents

Production line tracking and quality control system

Info

Publication number
CA2151359A1
CA2151359A1 CA002151359A CA2151359A CA2151359A1 CA 2151359 A1 CA2151359 A1 CA 2151359A1 CA 002151359 A CA002151359 A CA 002151359A CA 2151359 A CA2151359 A CA 2151359A CA 2151359 A1 CA2151359 A1 CA 2151359A1
Authority
CA
Canada
Prior art keywords
pallet
contact lens
control device
production line
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002151359A
Other languages
French (fr)
Other versions
CA2151359C (en
Inventor
John Mark Lepper
Ravi Sankar Sanka
Craig William Walker
Daniel Tsu-Fang Wang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Johnson and Johnson Vision Care Inc
Original Assignee
John Mark Lepper
Ravi Sankar Sanka
Craig William Walker
Daniel Tsu-Fang Wang
Johnson & Johnson Vision Products, Inc.
Johnson & Johnson Vision Care, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by John Mark Lepper, Ravi Sankar Sanka, Craig William Walker, Daniel Tsu-Fang Wang, Johnson & Johnson Vision Products, Inc., Johnson & Johnson Vision Care, Inc. filed Critical John Mark Lepper
Publication of CA2151359A1 publication Critical patent/CA2151359A1/en
Application granted granted Critical
Publication of CA2151359C publication Critical patent/CA2151359C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31296Identification, pallet object data and program code for station
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31312Identify pallet, bag, box code
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31432Keep track of conveyed workpiece, batch, tool, conditions of stations, cells
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32178Normal and correction transferline, transfer workpiece if fault
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32191Real time statistical process monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32212If parameter out of tolerance reject product
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/36Nc in input of data, input key till input tape
    • G05B2219/36371Barcode reader
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45048Packaging
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A production line tracking and quality control system and method thereof comprises a series of pallets for carrying one or more first contact lens mold halves or one or more complementary second contact lens mold halves throughout a contact lens fabrication facility. Each pallet has a unique identifying code and is transported on a conveyor device throughout a fabrication facility, comprised of one or more process stations each equipped with a control device providing real time monitoring of contact lens fabrication. The control device includes a tracking device for identifying the unique code of each pallet while continually receiving monitored process condition values. For each identified pallet, the control device generates process condition status information, stored in the form of a reject flag or an acceptance flag. The process status information is updated upon pallet identification and each pallet status checked when entering or exiting a process station.
CA002151359A 1994-06-10 1995-06-08 Production line tracking and quality control system Expired - Lifetime CA2151359C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/257,790 1994-06-10
US08/257,790 US5555504A (en) 1994-06-10 1994-06-10 Production line tracking and quality control system

Publications (2)

Publication Number Publication Date
CA2151359A1 true CA2151359A1 (en) 1995-12-11
CA2151359C CA2151359C (en) 2007-01-09

Family

ID=22977760

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002151359A Expired - Lifetime CA2151359C (en) 1994-06-10 1995-06-08 Production line tracking and quality control system

Country Status (11)

Country Link
US (2) US5555504A (en)
EP (1) EP0686901B1 (en)
JP (1) JP3714994B2 (en)
AT (1) ATE204390T1 (en)
AU (1) AU708971B2 (en)
BR (1) BR9502752A (en)
CA (1) CA2151359C (en)
CZ (1) CZ145995A3 (en)
DE (1) DE69522147T2 (en)
IL (1) IL113949A0 (en)
ZA (1) ZA954805B (en)

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Also Published As

Publication number Publication date
ZA954805B (en) 1996-12-09
JPH08215997A (en) 1996-08-27
EP0686901B1 (en) 2001-08-16
BR9502752A (en) 1997-08-05
JP3714994B2 (en) 2005-11-09
CA2151359C (en) 2007-01-09
US5844802A (en) 1998-12-01
AU2057695A (en) 1995-12-21
IL113949A0 (en) 1995-08-31
DE69522147T2 (en) 2002-04-25
EP0686901A2 (en) 1995-12-13
AU708971B2 (en) 1999-08-19
EP0686901A3 (en) 1996-07-10
ATE204390T1 (en) 2001-09-15
CZ145995A3 (en) 1996-05-15
US5555504A (en) 1996-09-10
DE69522147D1 (en) 2001-09-20

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