CA2152977A1 - Xerogels, a process for their preparation, and their use - Google Patents

Xerogels, a process for their preparation, and their use

Info

Publication number
CA2152977A1
CA2152977A1 CA002152977A CA2152977A CA2152977A1 CA 2152977 A1 CA2152977 A1 CA 2152977A1 CA 002152977 A CA002152977 A CA 002152977A CA 2152977 A CA2152977 A CA 2152977A CA 2152977 A1 CA2152977 A1 CA 2152977A1
Authority
CA
Canada
Prior art keywords
gel
water
employed
organic solvent
xerogels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002152977A
Other languages
French (fr)
Inventor
Rolf-Michael Jansen
Andreas Zimmermann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cabot Corp
Original Assignee
Rolf-Michael Jansen
Andreas Zimmermann
Hoechst Aktiengesellschaft
Hoechst Research & Technology Deutschland Gmbh & Co. Kg
Cabot Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rolf-Michael Jansen, Andreas Zimmermann, Hoechst Aktiengesellschaft, Hoechst Research & Technology Deutschland Gmbh & Co. Kg, Cabot Corporation filed Critical Rolf-Michael Jansen
Publication of CA2152977A1 publication Critical patent/CA2152977A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/14Colloidal silica, e.g. dispersions, gels, sols
    • C01B33/152Preparation of hydrogels
    • C01B33/154Preparation of hydrogels by acidic treatment of aqueous silicate solutions
    • C01B33/1543Preparation of hydrogels by acidic treatment of aqueous silicate solutions using ion exchangers
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/14Colloidal silica, e.g. dispersions, gels, sols
    • C01B33/152Preparation of hydrogels
    • C01B33/154Preparation of hydrogels by acidic treatment of aqueous silicate solutions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders

Abstract

The invention relates to modified SiO2 gels (xerogels), the preparationthereof and the use thereof as thermal insulators. The xerogels are prepared by acidifying an aqueous waterglass solution, polycondensing the silicic acid produced thereby, by adding a base, to an SiO2 gel, removing the water from the resulting gel by extractive distillation with an organic solvent which forms with water an azeotrope which separates on cooling into two phases, reacting the gel with a silylating agent, and then drying at pressures and temperatures which are below the critical pressure and/or the critical temperature of the organic solvent used for removing the water.

Description

21~2977 HOECHST AKTIENGESELLSCHAFT HOE 94/F 187 Dr.DK/pp Description Xerogels, a process for their preparation, and their use The invention relates to a process for the preparation of modified SiO2 gels, called "xerogels" hereinafter, and to the xerogels prepared in this way themselves and to the use thereof.
Aerogels in the wider sense, i.e. in the sense of "gel with air as dispersion medium", are prepared by drying a suitable gel. The term "aerogel" in this sense includes the aerogels in the narrower sense, xerogels and cryogels. In this connection, a dried gel is designated an aerogel in the narrower sense when the liquid of the gel is removed very substantially at temperatures above the critical temperature and starting from pressures above the critical pressure. On the other hand, if the liquid of the gel is removed under subcritical conditions, for example with formation of a liquid/vapor boundary phase, the resulting gel is then designated a xerogel.

The prepared xerogels are related to the customary SiO2 aerogels but are not identical to them.

SiO2 aerogels are known to have an excellent insulating action. They are prepared, for example, by acid hydrolysis of tetraethyl orthosilicate in ethanol. The hydrolysis results in a gel whose structure is determined by the temperature, the pH and the duration of the gelling process. However, in general, the gel structure collapses on drying the wet gels because the capillary forces arising during the drying are extremely large. The collapse of the gel can be prevented by carrying out the drying above the critical temperature and the critical pressure of the solvent. Since the liquid/gas phase boundary disappears in this region, the capillary forces also do not apply, and the gel does not change during the drying, i.e. there is no shrinkage of the gel during the drying either. Preparation processes based on this drying technique, are disclosed, for example, in EP-A-0 396 076 or W0 92 03378. However, this technique requires, for example when ethanol is used, a temperature above 240C and pressures above 40 bar. Although replacement of ethanol by C02 before the drying lowers the drying temperature to about 40C, the pressure required is then 80 bar.

It has now been found that SiO2 gels can be dried under subcritical conditions when they are reacted before the drying with a silylating agent. The resulting products are designated "xerogels" hereinafter.
They are excellent thermal insulators.

The invention relates to a process for the preparation of xerogels, which comprises a) adjusting an aqueous waterglass solution to a pH < 3.0, preferably c 2.2, using an acid ion exchange resin or a mineral acid, b) polycondensing the silicic acid produced thereby, by adding a base, to an SiO2 gel and, if a mineral acid was used in step a), washing the gel with water until free of electrolytes where appropriate, c) removing the water from the gel obtained in step b) by extractive distillation with an organic solvent which forms with water an azeotrope which separates into two phases on cooling, until the water content of the gel is < 5% by weight, d) reacting the gel obtained in step c) with a silylating agent, e) drying the silylated gel obtained in step d) at pressures and temperatures which are below the critical pressure and/or the critical temperature of the organic solvent used in step c).

2l~2~77 An acid ion exchange resin is preferably employed in step a);
particularly suitable for this purpose are those which contain sulfonic acid groups. If mineral acids are employed, hydrochloric acid and sulfuric acid are particularly suitable. In general, sodium and/or potassium waterglass is used as waterglass. The concentration of the waterglass is thereby preferably in the range from 1 to 20 % by weight and most preferably in the range from 5 to 12 % by weight.

The base preferably employed in step b) is NH40H, NaOH, KOH, Al(OH)3 and/or colloidal silicic acid. If a mineral acid was used in step a), the SiO2 gel produced using the base is washed where appropriate with water until free of electrolytes; washing is preferably continued until the draining wash water has the same electrical conductivity as demineralized water.
Before step c), the gel is preferably allowed to age, in general at O to 1 50C, preferably at 80 to 1 30C, and at a pH of 4 to 11, preferably 4 to 9. The time for this is generally from 10 seconds to 48 hours, preferably from 10 seconds to 5 hours.
In step c), the water contained in the gel is removed by extractive distillation with an organic solvent until the water content of the gel does not exceed 5% by weight and is preferably s 2% by weight. The solvent employed must form with water an azeotrope which separates into two liquid phases on cooling, an aqueous phase an a solvent phase. Examples of suitable solvents are toluene, di-n-butyl ether or methyl isobutyl ketone. Toluene is preferably used.

The solvent phase resulting on cooling of the azeotrope can be returned to the process.

Steps a) to c) are generally carried out at a temperature between the freezing point of the solution and the boiling point of the solvent.

21~2977 _~ 4 In step d), the solvent-containing gel is reacted with a silylating agent.
The silylating agents employed are generally silanes of the formulae R14 nSiCln or R14 nSi(OR2)n with n = 1 to 3, where R1 and R2 are, independently of one another, C1-C6-alkyl, cyclohexyl or phenyl.
Silazanes are also suitable. Mono, di- or trimethylchlorosilane, trimethylmethoxysilane or hexamethyl-disilazane is preferably used.
The reaction is generally carried out at 20 to 100C, preferably 30 to 70C, if necessary in a solvent such as toluene, acetone, n-hexane, n-heptane, di-n-butyl ether, i-propanol or methyl isobutyl ketone. The silylation can also be carried out, where appropriate, under pressure, preferably up to 25 bar. Where appropriate, the silylated gel can also be washed before drying.

In step e), the silylated gel is dried at temperatures from -30 to the boiling point of the solvent, preferably from -30 to 200C, particularly preferably from 0 to 1 50C. The pressures used for the drying are preferably from 0.001 to 20 bar, particularly preferably from 0.01 to 5 bar. The drying is generally continued until the gel has a remaining solvent content of less than 0.1% by weight.
To obtain special thermal properties it may be advantageous for the xerogel additionally to contain IR opacifiers (such as, for example, carbon black, titanium dioxide, iron oxides and zirconium dioxide).
These IR opacifiers are preferably added before step b) in such cases.
The process according to the invention is to be illustrated by an example.

Example 1 1 of a sodium waterglass solution (with a content of 6% by weight SiO2 and an Na20:SiO2 ratio of 2:3) was passed through a column (diameter 50 mm, length 300 mm) which was packed with 0.5 1 of an 21~2977 acid ion exchange resin (styrene/divinylbenzene copolymer with sulfonic acid groups, commercially available under the name ~Duolite C20). The solution flowing out had a pH of 1.5. The solution was then adjusted to a pH of 5.6 with 1 molar NH40H solution. The resulting gel was then aged at 50C for 24 hours and subsequently the water was extracted using 3 1 of toluene in an extraction vessel with water separator at about 100C. The extraction was stopped when the calculated amount of water (about 920 ml) had separated out. The toluene-containing gel was then silylated with trimethylchlorosilane (TMCS) at 50C for 12 hours (0.05 9 of TMCS
per gram of toluene-containing gel). The gel was dried in a drier flushed with N2 under atmospheric pressure (6 hours at 40C then 2 hours at 50C and 12 hours at 150C) .

The transparent xerogel obtained in this way had a density of 0.12 g/cm3. The BET specific surface area was 920 m2/g. The ,1 value was 0.016 W/mK.

The thermal conductivity was measured by a hot wire method (see, for example, 0. Nielsson, G. Ruschenpohler, J. Grol3, J. Fricke, High-Temperatures-High-Pressures, Vol. 21, 267-274 (1989)).

Claims (10)

1. A process for the preparation of xerogels, which comprises a) adjusting an aqueous waterglass solution to a pH 8.0, using an acid ion exchange resin or a mineral acid, b) polycondensing the silicic acid produced thereby, by adding a base, to an SiO2 gel and, if a mineral acid was used in step a), washing the gel with water until free of electrolytes where appropriate, c) removing the water from the gel obtained in step b) by extractive distillation with an organic solvent which forms with water an azeotrope which separates into two phases on cooling, until the water content of the gel is 5% by weight, d) reacting the gel obtained in step c) with a silylating agent, e) drying the silylated gel obtained in step d) at pressures and temperatures which are below the critical pressure and/or the critical temperature of the organic solvent used in step c).
2. The process as claimed in claim 1, wherein an acid ion exchange resin is employed in step a).
3. The process as claimed in claim 1 or 2, wherein NH4OH, NaOH, KOH, Al(OH)3 and/or colloidal silicic acid is employed as base in step b).
4. The process as claimed in at least one of claims 1 to 3, wherein the SiO2 gel obtained in step b) is allowed to age at 0 to 150°C
and at a pH of 4 to 11 for a period of from 10 seconds to 48 hours before the water is removed in step c).
5. The process as claimed in at least one of claims 1 to 4, wherein toluene, di-n-butyl ether or methyl isobutyl ketone is employed as organic solvent in step c).
6. The process as claimed in at least one of claims 1 to 5, wherein mono-, di- or trimethylchlorosilane, trimethylmethoxysilane or hexamethyldisilazane is employed as silylating agent in step d).
7. The process as claimed in any of claims 1 to 6, wherein the silylated gel is dried at -30 to 200°C in step e).
8. The process as claimed in any of claims 1 to 7, wherein the silylated gel is dried under 0.001 to 20 bar in step e).
9. A xerogel obtainable by the process as claimed in any of claims 1 to 8.
10. The use of the xerogel as claimed in claim 9 as thermal insulator.
CA002152977A 1994-06-30 1995-06-29 Xerogels, a process for their preparation, and their use Abandoned CA2152977A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DEP4422912.7 1994-06-30
DE4422912A DE4422912A1 (en) 1994-06-30 1994-06-30 Xerogels, processes for their manufacture and their use

Publications (1)

Publication Number Publication Date
CA2152977A1 true CA2152977A1 (en) 1995-12-31

Family

ID=6521904

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002152977A Abandoned CA2152977A1 (en) 1994-06-30 1995-06-29 Xerogels, a process for their preparation, and their use

Country Status (8)

Country Link
US (1) US5647962A (en)
EP (1) EP0690023B1 (en)
JP (1) JP3808115B2 (en)
CN (1) CN1048696C (en)
CA (1) CA2152977A1 (en)
DE (2) DE4422912A1 (en)
ES (1) ES2134377T3 (en)
NO (1) NO952618L (en)

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DE102009053784A1 (en) 2009-11-19 2011-05-26 BSH Bosch und Siemens Hausgeräte GmbH A method for producing a porous pore size SiO 2 xerogel by a bottom-up method via a precursor having organic solid skeletal supports
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Also Published As

Publication number Publication date
EP0690023A3 (en) 1996-04-10
CN1124229A (en) 1996-06-12
DE4422912A1 (en) 1996-01-11
CN1048696C (en) 2000-01-26
EP0690023B1 (en) 1999-05-12
DE59505881D1 (en) 1999-06-17
NO952618L (en) 1996-01-02
JP3808115B2 (en) 2006-08-09
NO952618D0 (en) 1995-06-29
ES2134377T3 (en) 1999-10-01
US5647962A (en) 1997-07-15
EP0690023A2 (en) 1996-01-03
JPH0859224A (en) 1996-03-05

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EEER Examination request
FZDE Discontinued