CA2198635A1 - Microwaves and hot oil cooking system - Google Patents

Microwaves and hot oil cooking system

Info

Publication number
CA2198635A1
CA2198635A1 CA002198635A CA2198635A CA2198635A1 CA 2198635 A1 CA2198635 A1 CA 2198635A1 CA 002198635 A CA002198635 A CA 002198635A CA 2198635 A CA2198635 A CA 2198635A CA 2198635 A1 CA2198635 A1 CA 2198635A1
Authority
CA
Canada
Prior art keywords
food product
oven
heating
preparing
hot oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002198635A
Other languages
French (fr)
Inventor
Jing-Yau Chung
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2198635A1 publication Critical patent/CA2198635A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/06Roasters; Grills; Sandwich grills
    • A47J37/0623Small-size cooking ovens, i.e. defining an at least partially closed cooking cavity
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/15General methods of cooking foods, e.g. by roasting or frying using wave energy, irradiation, electrical means or magnetic fields, e.g. oven cooking or roasting using radiant dry heat
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/06Roasters; Grills; Sandwich grills
    • A47J37/0623Small-size cooking ovens, i.e. defining an at least partially closed cooking cavity
    • A47J37/0664Accessories
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/12Deep fat fryers, e.g. for frying fish or chips
    • A47J37/1228Automatic machines for frying and dispensing metered amounts of food
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • H05B6/6408Supports or covers specially adapted for use in microwave heating apparatus
    • H05B6/6411Supports or covers specially adapted for use in microwave heating apparatus the supports being rotated
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • H05B6/647Aspects related to microwave heating combined with other heating techniques
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • H05B6/78Arrangements for continuous movement of material
    • H05B6/782Arrangements for continuous movement of material wherein the material moved is food
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S99/00Foods and beverages: apparatus
    • Y10S99/14Induction heating

Abstract

The present invention provides a system (20) for cooking and/or heating a food product (12) rapidly with the use of microwave (30) and hot oil (21) heating, which are applied simultaneously during the entire or partial period of the cooking and/or heating time. The food product (12) may be frozen prior to processing, and may consist of an outer wrapper and an inner filling. It is desirable that after a relatively short cooking and/or heating process, the outer wrapper becomes crispy with a uniform golden-brown color while the inner filling reaches a desired temperature.

Description

wo 96/07299 2 1 9 8 6 3 5 PCI/US9S/10831 MICROWAVES AND HOT OIL COOKING SYSTEM

BACKGROUND OF THE INVENTION
Food mA~ r~ w~ are col~ y looking for a new improved method of p~ lg foods. In particular, a rapid and efficient method which also produces high quality foods is always desirable. Special problems, however, are encountered by manu~clu~ when hot oil S heating (deep frying) is involved in cooking and/or heating food products such as egg rolls, pizza rolls, fried taco rolls, fried bul-;lus, corn dogs or break fast rolls etc. which generally con!~;Cl~ of a wl~pper (outer shell/skin) and an inner filling. Such food products are difficult to cook and/or heat rapidly while at the same time, yielding desirable crispiness of the w.a~el (outer shell/skin) and a high quality cooking andlor heating of the inner filler. In general, if a 10 relatively high t~ ulc is applied in the conv~ontion~l deep-fiy cooking and/or h~tin~, the w. "~,cr (outer shell/skin) becomes overcooked and burnt before the inner filling even reaches the desired l~ c.nlule. This is particularly true when the products are frozen prior to proc~ccinS~
When heating the somewhat cylindrical food products mentioned above by means of the 15 convcntior~l oil heating alone, it is known from experience in the applicant's egg roll .n~ --. ing plant that for a product of one and one-half inches in ~i~meter~ the time re4uil~d to reach the core h.l,pelaLufe of 160 degrees fahrenheit(F) from an initial le~ oralu~e of 50 degrees F is about five minlltes with the oil I~ JC-~LIU1t:; being m~int~inçd at 355 degrees F.
If the same product is frozen prior to procescin~, it becomes h.-~os:jible to obtain a s,qticf~ctory 20 result by frying alone. For a thin and unirullll food product such as french fries, it does not co~ e a problem even if they are frozen prior to deep frying. But for the same frozen egg roll mentioned above with an initial le-~ t; of 15 degrees F and the same frying FltL) SHEET (RULE 91) WO 9GI'~,7~ 2 1 q 8 6 3 5 PCT/US9S/10831 ule, the time required to reach a core temperature of 160 degrees F is about 10 min~;.
This core te."~e-~lu,e Ievel is required by the U.S. Department of Agriculture meat and poultry in~rection on food products such æ chicken egg rolls. At this frying time, however, the outer wrapper of the egg roll becomes burnt long before the core lelllpelalu~^e reaches 160 degrees F.
5 The present invention is a solution to the problem of cooking and/or heating a frozen or non-frozen food product in a relatively short time is to combine col,v~ ;ol ~l oil heating and microwave heating ~ ull~eously during the entire or partial period of the said cooking and/or heating time.
The microwave is widely used to cook and/or heat food products such as frozen dinners 10 or even frozen egg rolls mainly for its relatively shorter heating time and for ~imrlicity of operation. In the case of heating an egg roll for example, the use of microwave heating alone yields undesirable result. The microwave excites water molecules of the inner filling, thus gc,~ g heat and water vapor which causes the egg roll wl~ cr to becol"c soggy. In general, a food product having a wlL~per (outer shell/skin) and an inner filling with moisture 15 cannot be cooked and/or heated s~ ;r~c~ ily with micn,wa~,~,s alone, if it is desired to have a crispy outer crust as the result of cooking and/or h~tin~ This is also true, even for a food product with uniform inner and outer sl~hst~ns~ such as a french fry where a similar r~ uir~,n~ , namely, "a crisw outer layer" is sought after cooking and/or he,qting The above argument ~ul,po-~ the nece~ of the present invention for using both co,l~,e-.l;on~l oil heating and mic,uwa~e heating for a relatively rapid and better quality cooking and/or heating of a food product co~ ting of a w-~lJper (outer shell/skin) and an inner filling.
It is ~p&,t;nt that a simlllt~nçous application of the two heating methods will not only further S reduce cooking andlor heating time, but also ensure the crispin~c~ of the outer crust after said cooking and/or he~ting It should be noted that in the case of cooking egg rolls (or other ~;i IFitL) SHEET (RULE 91) wo 96/07299 2 ~ 9 8 6 3 5 PCI/US9S/10831 ~similar food products), it is not desirable to use microwave cooking prior to a conventional oil frying. An egg roll heated by mi.".,w~ves yields a soggy egg roll wrapper, a soggy egg roll wl~per breaks easily during deep frying. The only workable method, in this case is to apply the two heating methods simlllt~lleously.

S SUMMARY OF THE INVENTION
The present invention provides a system for cooking and/or heating a frozen or a non-frozen food product by means of combhled microwave and conventional oil heating methods which are applied ~ QUSIY during the entire or a partial cooking and/or heating period providing: (a) a rapid cooking and/or heating time and (b~ a high quality fried product which 10 gives a crispy outer crust (wrapper) or outer skin.

BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 illu~ s an ~y~al~lus which may be used in the system of the invention with portions of the a~ alalus being shown in s- l.P ..-l;c form.
Figure 2 is a cross-sectional elevational view of the system shown in Figure 1.
Figure 3 is a view similar to Figure 1 of another embodiment of the invention.
Figure 4 is an end-view of another embodiment of a roller which can be used in the invention.
Figure 5 is a view similar to Figure 1 showing another embodiment of the invention.
Figure 6 is an elevational view of another embodiment of an ~p~lus which can be used in the system of the invention.
Figure 7 is an end view of the embodiment shown in Figure 6.
Figure 8 is an elevational view of another embodiment of an ~pp~alus which can be RECI l~lt~ SHEET (RULE 91) used in the system of the invention.
Figure 9 is an end view of the embodiment shown in Figure 8.
Figure 10 is a view similar to figure 1 of another embodiment of the invention.
Figure 11 is a top view of a hood.
Figure 12 is a top view of another embodiment of a hood.
Figure 13 is a top view of another embodiment of a hood.
Figure 14 illu~ s a hub and arm which may be used in the invention.
Figure 15 illustrates a ring and arm which may be used with a hub in the invention.
Figure 16 is an elevational view of the embodiment shown in figure 10 with portions of t,he a~ u~ being shown in srh~m~tic form.
Figure 17 is an elevational view of another embodiment of the invention with portions of the ~p~luj being shown in sr-h~?m~tic form.
Figure 18 is an elevational view of another embodiment of the invention with portions of the appa.~lus being shown in srhem~tic form.
Figure 19 is a top sche~ ;c view of another embodiment of the invention.
Figure 20 illu~lr~les an arm and chain which may be used in the embodiment of ~e invention shown in figure 19.
Figure 21 is an elevational view of another embodiment of the invention with portions of the ~p&.~lus being shown in sch~m~tic form.
Figure 22 is an elevational view of another embodiment of the invention with portions of the ap~ us being shown in schem~tic form.
Figure 23 illu~ les the embodiment of the invention shown in figure 22 in an e~ploded vlew.

REC~ tL) SHEET (RULE 91) WO 96/07299 ~ t 9 8 6 3 5 PCr/US9S/1083 DETAIL DESCRIPTION OF THE INVENTION
Referring to Figures 1 and 2, the system of thè present invention generally includes an oven body 10, a hot oil system 20 co~ hot oil 21, and a microwave source/rec6;ver 30.
The embodiment of the invention may include a rotating tree 40 for moving the food product 5 12 through the heating medium (oil) while turning the product about its core axis.
The food product 12 is cooked and/or heated in the oven body (or heating charnber) 10 which normally includes a door (not shown). Prior to cooking and/or he~tin~, the food product 12 comprises a raw or a pre-cooked product which may be frozen, refrigerated or at room c.alu.e. The food product generally lGquiles frying, which includes products such as a 10 french fry, a dough-bssed product such as a donut, or a food product having an inner filling en~lose~l in an outer shell such as an egg roll shown in Figure 2 with the outer w~a~er 16.
Other food products r~_~..es._..led by 12 may include similar products such as pizza rolls, spin~ch rolls, fried taco rolls, fried burritos, corn dogs, b.~,aLr~l rolls, fried pies and pastries etc. As mPntione~ above, the food product 12 in a raw or pre-cooked form is placed into the oven body 10 frozen, refrigerated or at room l~ lul~. It is desirable to cook andlor heat the product rapidly and to obtain a high quality crispy outer crust with a desirable uniform color while the inner ~rlling reaches a desirable Ic~ c-alu-G which, in the case of a meat or poultry pluducl, must comply with USDA reg~ tion~ The problems encour.lt.ed in l~luce~ such food products and some solutions to the problems are diccllcsed in U.S. Patent No. 4,844,920 which was issued to the present applicant on July 4, 1989 and which is int~n~e~ to be incoll.or~k~d herein.
A control system 14 which includes a le,~ 6lalu,t; sensor 34 is cc~nnected to the oven body 10, the hot oil system 20, the microwave sourcelreceiver 30 and the revolving tree 40 to regulate variables such as cooking and/or heating time, ~ u.e, rotating speed, etc. The I IFlEL) SHEET (RULE 91) Wo 96/07299 2 1 9 8 6 3 5Pcr/US9Sllo83l con~pollents to be used in such a control system are those known to one having ordinary~l in the existing art. For example, a temperature sensor 34 is located inside the oil cor~t~inçr 22 to register hot oil le"")c.~lu,~ for: (a) reg~ ting the hot oil temperature and (b) monitoring the lelllpel~lult; and activating a safety shut-down in the event that the oil becomes over heated.
The hot oil system 20 includes an oil cQ~t~in~r 22. The oil cont~iner 22 con~h~s hot oil 21 which is heated either by an ~ 1 oil heater 28 or by the microwave or by both the oil heater and tfie microwave. The oil co~t~iner 22 is constructed in such a way that the food product 12 can be fully or partially submerged in the hot oil 21 while rotating horizontally lhru~ the hot oil 21. An oil cirC~ ting line 24 having feed-throughs 25 and 26 cor~e~ the oil co~ 22 to the optional oil heater 28 with oil filter 27 and oil pump 29 at the inlet and the outlet sides of the oil heater 28 re~l~e~ ely. Other devices (not shown) may be added to the oil cirC~ ting line 24 to reduce the FFA (free fatty acids) in the oil.
The system of the present invention described above generally opc.~l~s with the oven body 10, the hot oil system 20 co~ g of the oil cont~insr 22 filled with hot oil 21 for the .,ul~.-.e-~,;on of the food product(s) 12 and a control system 14 which includes a tellllJC.~lult;
sensor 34. It may also operate without the hot oil system 20 where the oil is heated directly by the microwaves. The system may also include an optional revolving tree 40. The revolving tree 40 generally includes a journal 42 with a drive shaft 43 which is driven by a variable speed motor 44. A hub 45 is cQnnectec~ to the top end of drive shaft 43. Hub 45 ~U~IpOll~i rollers 46.
The rollers 46 are pr~;~r~l~ grouped in parallel pairs to support the food product 12. By doing so, one roller of the said pair is in the rsdial direction with respect to the shaft 43, while the other is parallel to the ~fole."c.,lioned roller and in a slightly off-radial direction. The roller in the radial direction is driven by a gear in hub 45 or by the st~tion~ry oil con~iner 22 and rotates about its own axis, while the roller in the off-radial direction is driven by the food ~ECIlFlEL~ SHEET (RULE 91) w0 96/07299 2 ~ ~ 8 6 3 5 p,~" S95,l083l product 12 whose rotational motion about its core axis is created by the roller in the radial direction. The roller pairs 46, however, rotate as a group about the drive shaft 43 to form a revolving tree 40. The rotation of the roller pairs about their own axis may be omitted as an ~Itern~tive revolving tree system 40 in which the food product 12 is submerged completely in S the hot oil. The roller pairs 46 are ~rc;re,ably on a horizontal plane in a "near-radial" direction with respect to the shaft 43 in order to support and to rotate the food product 12. The roller pairs 46 are generally spaced less than the diameter of the food product. The rollers 46 should be at a height below the top of the oil con~iner 22 so that the food product 12 can be fully or partially submerged in the hot oil. The rollers may be made or coated with TEFLON or some other material which prt~ ls the food product 12 from stiç~in~ to the rollers. In fact a material such as TEFLON is ideal to be used in the present system due to its wurl~ability in the microwave field as well as its working te,.-pe.~lure range.
The microwave source/~ece;~,er 30 is conneçteA anywhere within the oven body 10 and it ploduces a microwa~e field depicted by the field hllc.lsily conlou~:j 32 The mi.,~u~ e field 32 is p~ bly a relatively high i~ ily field to shorten the cooking and/ûr heating time.
Referring to Figure 3, another embodiment of the invention which is similar to that shown in Figure 1 is l.,prcw-lcA In addition to the fealur~s shown in Figure 1, the embodiment shown in Figure 3 includes an eYten~ion drive shaft 47 which is cr nnecte~l to the drive shaft shown in Figure 1. The upper end of the extension drive shaft 47 s~l~o~ a plurality of poles 48 which are positioned one each abûve the roller pairs 46. The poles 48 contain nozzles 49. A hot oil line (not shown) runs through drive shaft 43 and extension drive shaft 47 through poles 48 to the nozzles 49 for ~ rh~g hot oil over the food product 12.
Referring to Figure 4, if the rollers are to be driven about their axis, it may be desirable to have a roller 46a having teeth 46b to improve contact for tuming the food product 12.
q FltD SHEET (RULE 91) wo 96/07299 2 1 9 8 6 3 5P~/US9S/log3l The embodiment of the invention shown in Figure 5 is similar to that shown in Fi~
1 except that in this embodiment, the revolving tree 140 includes arms 146 which extend from hub 45 on one end and support rece~l~cles 148 on the other end. Hot oil lines 145 run from the journal 42 through the beams 146 and up to the upper end of the receptacles 148 where they S are ~tt~rhed to nozzles 149. The receptacles 148 are upright (the longer axis is vertical) and open at the top so that a food product 12 such as an egg roll can be placed within the l.,ceplacle 148. In this embodiment the oil cont~in~r 22 catches any hot oil that spills over at the top of the ltc~l~cles 148 as the receptacles 148 are rotated in the microwave field 32.
Referring to Figures 6 and 7, an individ~li7sd food product heating oven or chamber 10 60 which may be in any confi~ ation is shown. In this embodiment, a hot oll feed line 61 is introduced into a hot oil manifold 62 which is connected to a plurality of parallel hot oil feed lines 63. Each hot oil feed line 63 cont~in.C one or more spray nozzles 64 as needed to u~liro-lllly direct hot oil to the food product 67. The hot oil feed lines 63 are yre~.~ly co~ e~c~l to ~e inside surface of the chamber 60 with each line placed as needed in 15 conjullclion with nozzles 64 to uniformly direct hot oil to ~e food product. A mi~ ../e source 65 is cQnnecte~ llllullgh the rh~mber 60. A pair of mounting rods 66 are ~tt~rhed across the lower end within the chamber 60 and they serve as a stand for the food product 67. A hot oil e~/~.c.,~ion line 68 is located on the lower end of chamber 60 to drain hot oil 69 The Gh~mber 60 may be made of metal or some other m~teri~l suitable to confine the 20 miclo~e field within the chamber. Food product 67 is inserted into the rh~mher 60 and is heated by mi~;luw~res generated by a microwave elllille~/ltcci.~rer 65 and by hot oil 69. Spray nozzles 64 and the pool of hot oil 69 direct hot oil around the entire surface area of dle food product 67. The system Co~ a filter 27, heater 28, pump 29, and a control system 14.
ReÇt~ g to Figures 8 and 9, another embodiment of the invention is shown in which lt~) SHEET (RULE 91) WO96/U7~99 ~ 635 PCrlUS95/1~831 a perforated cylinder 70 is rotated within an oven or shell 80. The shell 80 is stationary and cl nlAill~ a reservoir or volume 82 of hot oil. The perforated cylinder 70 rotates about a central axis 72. The central axis 72 is supported by bearings 73 in shell 80 and is driven by motor 76.
led baskets 74 are mounted within the perforated cylinder 70 such that when the ~c.rGraled cylinder 70 is rotated about an axis 72 the basket 74 will pass through the volume of hot oii 82. Baskets 74 are consl~u.iled of a sufficient size to contain a food product 12 to be heated by the hot oil 82 and microwave source 84.
The system of the present invention may be applied to serve a freshly cooked and/or heated food product such as an egg roll to cuctom~s. Prior to cooking and/or he~tin~ the food product may be in a raw or pre-cooked form and may be in a frozen or non-frozen state. In this application, it is desirable to completely cook and/or heat said food product in a short time in order to serve a customer quickly. In order to achieve the rapid and full cookin~ and/or heating of the food product, the hot oil should be heated to a relatively high Le...~c.~Lure range (about 350 to 500 degrees F). Control system 14 can include a safety shutoff feature to shut 15 off the heater 28 as well as the microwave power when the oil t.,...~c.alu~e inside the microwave ch~mber reaches the high limit to pr~_~,.,.lt a fire and/or burning of the food. The oil lelllpc.aluiG inside the a~p~alus is ~btecte~ by a le.--~e.alu.e sensor 34 located in the hot oil cor~t~in~r 21. In order to achieve a rapid and thorough cooll~ing and/or he~tin~, it is ~l~,fe.~t;d to utilize a relatively high illt~ ily microwave field within which the object(s) to be 20 cooked and/or heated are placed. A microwave field is used cim~llt~neQusly with the arplic~tion of hot oil to heat the food product 12 in less than a minute, O~lai..;llg a crispy (but not burned, sometimes golden-brown) outer crust and to fully and u~ ly cook and/or heat the core or filling to a desired te.ll~c.alult; which must comply with USDA rep~ tion~ in the case of a meat or poultry product--for a meat product, the ~elll~C~alu~i; must reach 145 degrees R~;l IFlti) SHEET (RULE 91) wo 96/07299 2 1 9 8 6 3 5 PCr/US95tl083l F or above, for a poultry product it must reach 160 degrees F or above.
In some applications of the present s~stem, it may be desirable to apply hot oil either shortly before or after micr..~v~vi,lg or to stagger starting and stopping times of hot oil application and microwaving. The system could also be con~i.ucldd with more than one 5 microwave source/rt,ce;ver to achieve a desired microwave field.
In a recent experiment using the system of the present invention shown in Figure 1 without the revolving tree 40, a refrigerated raw egg roll was succe~rully cooked in a much shorter time cor.,palod to the time required in a co"~ ;on~l deep frying method adopted in the applicant's egg roll rnanufacturing plant. This e,-~.i",ent showed that the cooking time 10 ~G~Iuh~,d by the applicant's current conv~ntion~l frying method was e.luced by as much as sixty five percent by using the system of the present invention with a moderate microwave power (900 watts) and oil IGllllJG~ G (355 degrees F). Moreover, if the applicant tried to use the cu~ ;on~l cool~in~ method, namely deep frying, to cook the same raw egg roll from a frozen state, the egg roll would have to be d~r~u~hd prior to cooking. Otherwise the egg roll w.~pe.
15 would be burnt before the egg roll core le.l~pe.~lulG reaches 160 degrees F which is ~e~luii~,d in this particular cooking plucedu~G.
It may be adv;~ geous to utilize an oven 100 which does not inco,~ol~le a tr~ on~l microwave oven door (requiring a vertical door to be opened and closed to insert and remove food products which may inlelluyl cooking), to utilize a pan 130 which drains excess oil away 20 from the food product 12 to move fresh air in and greasy air out of the oven, to contain the grease, and to readily load and unload food products 12. Therefore, referring to figs. 10 and 16, an embodiment of the invention inco,~ol~ g these ad~ ~es is shown. This embodiment generally includes an oven 100, a vat 110, a vent 120, a pan 130, a chute 150, a motor 160, a ClillùuSel 170 and a cover 190.
~O

FItL~ SHEET (RULE 91)
2 1 9 8 6 3 5 Pcrlusssllo83l The oven lOo includes walls 101, 102, 103 and 104, a base 106 and a top 108. Front wall 101 includes an upper panel 101a and a lower panel 101b which defime a slot 105 thtrcbcl~,ell. A food product 12 such as an eggroll must pass in and out of the oven 100 through slot 105. In the case of an eggroll, the slot 105 is ~c~l~bly appro,Yim~tely two (2) inches in height and runs from wall 102 to the wall 104.
A vat 110 is cont~ined within the oven 100. The vat 110 co~ c a pool of oil 112 (see ~lg. 16). An oil circulation system (not shown, but similar to the system shown in fig. 1, reference numbers 24, 27, 28 and 29) is connecte~l to the vat 110 for cleaning, heating and circ~ ting the oil 112.
Vent 120 may be conllecled to the oven 100 through the top 108 of the oven 100. Vent 120 prcre~bly includes a gresse filter system (not shown) and a blower (not shown).
A pan 130 is co~ e~,le~l to the oven 100 ll,r~ slot 105. The pan 130 includes anintem~l portion 132 and an eYtAm~l portion 134. The internal portion 132 of the pan 130 includes a bottom 136, a peripheral sidewall 138 and a screen 139 (which is cormecte(l to the sidewall 138 to cover the intem~l portion 132 of the pan 130). The int~rnsll bottom 136 of the pan 130 is prcfe~dbly planar, semi circular and slanted or inr,linetl at an angle oblique to the horizontal. The angle of the slant may vary but as shown in figs. 10 and 16 the slant is at an angle of a~pl ~;",A~ly forty-five (45) degrees from the hor,~on~l.
The eYt~rn~l portion 134 of the pan 130 is ~lcrcl~ly planar, semi circular and inrlurles a bottom 140 and a peripheral sidewall 142. The eYt~rn~l bottom 140 of the pan 130 is also p~fe~bly slanted or inrline~l at an angle oblique to the hori7nnt~1 The angle of this slant may also vary but as shown in figures 10 and 16 the slant is at an angle of appro,xim~tely filve (S) degrees from the horizontal. The external bottom 140 of the pan 130 may include an opening 144 near the perimeter of the eytern~l bottom 140. The opening 144 should be greater than the R~CI IFltL~ SHEET (RULE 91) length and the ~ meter of the food product 12. ~
A chute 150 is connected to the ~ctern~l bottom 140 of the pan 130 directly under the opening 144. The chute 150 includes arcuate sidewalls 152 and 153, an arcuate top 154 and an arcuate bottom 155. A hinge 157 connectc a one-way door 156 to the top 154 and within the chute 150. A hinge 159 CQI-ne~ a one-way door 158 to the top 154 and wi~in the chute 150. The doors 156 and 158 should be spaced apart by a distance greater than the ~ meter of the food product 12. Gaps are defined b~ ,cn the perimeters of the doors 156 and 158 and the inner tlim~ncions of the chute 150. The gaps should be about one-eighth of an inch to allow air to be sucked through the chute 150, into the pan 130, into the oven 100 and out ehrough the vent 120.
A motor 160 is coupled to a shaft 162. Shaft 162 is coupled to a carrousel 170.
C~.uu~el 170, generally includes a hub 172 and upright ar;ns 174. The hub 172 iscoupled to the shaft 162. The arms 174 are hinged or connected to the hub 172.
One embodiment of the c~,olljel 170 is shown in fig. 14. In this embodiment, the hub 172 has a central slot 176 for coupling the hub 172 to shaft 162. The hub 172 also includes a plurality of radial slots 178 (only one (1) is shown in fig. 14 for sake of simplicity). The radial slot 178 is adapted for rcce;ving the arm 174 while allowing the arm 174 to rotate vertically. The end of the arm 174 may be shaped accor.lillgly to allow the arzn 174 to rotate a desirable nu~l~bel of degrees as dictated by the incline of the pan 130. A hinge 180 conn~ct~
the hub 172 to the arms 174. Hinge 180 co."p,ises a groove 182 in the hub 172, a hole 184 Illluugll arm 174 and a pin 186 which passes through the hole 184 and is seated in the groove 182. Referring to fig. 15, portions of another embodiment of the hub 172 are shown. In this embodiment the hinge 180a comprises an annular groove (not shown) in the top of the hub (not shown), a notch 187 in the top of arm 174 and a ring 188 which seats in the annular groove and /~

RE~ ltl~ SHEET (RULE 91) Wo 96/07299 2 ~ 9 8 6 3 5 PCTnUS95110831 in the notch 187. The vertical rlimen~ n of the arm 174 is prererably only slightly greater than the vertical ~im~n~ion of the food product 12 and only slightly less than the vertical ~lim~nciorl of the slot 105 in front wall 101. In the case where the food product 12 is an eggroll, the height of the arm 174 should be about one (1) inch. A protuberance 175 may be s~thqrh~ to r, the side of arm 174 between the ends of the arm 174 to keep or m5-int~in the food product at the periphery of the ca-,ou,el 170.
Referring back to fig. 10, a hood 190 for covering the eYtsrn~l portion 134 of the pan 130 is shown. Hood 190 is hinged to the rlulllw~ll 101. The hood 190 is prefer~ly flat, semi circular, and includes a lip 192. Two (2) switches (a primary and a back-up, both not shown) 10 in a microwave circuit (not shown) are mounted between the hlh.r~ce of the hood 190 and the fiùnlw~ll 101 (or sidewall 142).
Referring to figs. 11, 12 and 13, other embo-iim~ntc of the hood 190 are shown. The hood 190a shown in fig. 11 inclll~les a cutout 191 which will be located above the pc~ e.~
of the carrousel 170 when the hood 190a is closed. The tiim~ncionC of the cutout 191 should 15 be greater than the ~l;...P.~;ons of the food product 12. The food product 12 can be al-tom~tically fed into the pan 130 lhr~ u~l~ the cutout 191. A chute (not shown but similar to the chute 150 having double doors) can be mounted on the hood lgOa over the cutout 191 for 2q..lo...hl;cally feeding food products 12 while preventing the escape of micluv~a~. s. The hood l90b shown in fig. 12 is made of a screen material 194. The screen material 194inc~ o~ ,s 20 a fine mesh to l)r~ ~,enl microwaves from esc~pin~ ou~ the screen 194 while allowing air to pass. The hood 190c shown in fig. 13 co..~,-i..c a portion 195 which remains closed and a portion 196 which may be opened. Portion 196iS connscte~i by a hinge 197 to the rlur,Lwall 101 allowing access only to a quarter circle of the carrousel 170.
In operation, the system and oven 100 have several filnction~ Some of the peripheral ltL) SHEET (RULE 91) wo 96/07299 2 1 9 ~3 6 3 5 Pcrluss5llo83l functions include the cont~inment of grease and odor, the cont~inment of microwaves, he~g of the oil contained in the vat 110, rotation of the carrousel 170 and automatic dispensing of the food products 12.
The co~ nt of grease and odor is carried out by various ~ealul~s all of which may S be individually incol~,or~led or combined~ lesi~in~ the system and oven 100 such that the flow of air (and grease and odors) follows a path in through the Çlolllw~ll 101 and out through the vent 120; (2) enclosing the vat 110 of oil 112 within the oven 100; (3) inhibiting the oil 112 from being l1~1S~OI led out of the pan 130 by the food products 12 or the arms 174; and/or (4) fabricating an integral/unitary grease cont~inm~nt COIIIP&I h..ent 270 (Fig. 22-23) which may be quickly removed from the oven lOOe and replaced.
As previously described, the vent 120 includes a blower (not shown) which draws air through any space between the sidewall 142 and the hood 190 (whether opened or closed) and IhIVUgh the gaps ~elW~;~;II the pcrim~t~rS of ~e doors 156 and 158 and the inner rlim~n~ionC of the chute lS0. Air will then be drawn through the slot lOS and into the main body of the oven 100 where it mixes with air borne grease. The air entrained with grease then exits Ihlou~l. the vent 120.
Relating to the third means of COI~ g grease and odors, both ~e intern~l portion 132 and the eYtern~l portion 134 of the pan 130 may be slanted at an angle oblique to the ho, ;,~
to keep the oil 112 in the vat 110 and to inhibit ~ SIJOI Lalion of the oil to the eYt~-m~l portion 134 of the pan 130 and through the opening 144. The slope in the eYtsrn~l portion 134 of the pan 130 will cause the oil which drains from the food products 12 to drain into the vat 110 as the carrousel 170 moves the food products 12 out of ~e vat 110 and into the ~Yte~ portion 134 of the pan 130.
The con~ of microwaves within the system and oven 100 is carried out by /S~

FItL) SHEET (RULE 91) WO 96/07299 2 1 ~} 8 6 3 5 ~ S~I083~

~limiting the openings or gaps to the oven and by the design of the circui~y for the mi-,.uwa~e power source (depicted by reference number 109). Two (2) switches (a pl;lll~ and a backup switch, both not shown) should be placed on either the frontwall 101 or the sidewall 142. The switches are corlt~ined in the circuitry for the miwu~v~ve power source 109. When hood 190 5 is closed the switches are closed and the microwave power source 109 will be turned on.
When hood 190 is slightly opened, the switches will open causing the mi~uv~a~e power source 109 to be turned off and in~t~nt~neous ~ cir~tion of the microwaves. Another feature which will assist in cQnt~ining the miwu~v~ves is limitin~ the clearance, gap or opening beL~ ,n the arms 174 and the front wall 101. A clearance of less than ten (10) c~ntimet~s is pl~,re..~,d to inhibit ~nic-uw~-tes from pæsing to the e~ rn~l portion 134 of the pan 130.
Any portion of the microwave field which passes into the ~ 1 portion 134 of pan 130 will be further contained by the double-door 156, 158 merh~nicm of tne chute 159. More specific~lly~ as food products 12 drop ll--u~gl. the opening 144 and pass through the door 156, the door 158 will remain closed. MiclO~.a~ will be blocked by the door 158 which co~ c 15 a gap of approxim~tely one-eighth of an inch between the perimeter of the door 158 and the jnt~rn~ im~n~ions of the chute 150. As the food product 12 passes through the first door 156, the first door 156 will close. When the food product 12 reaches the second door 158, the first door 156 will be closed to block microwaves as I;C~ e~l with respect to door 158.
Another func-tion of the oven 100 is to heat and filter the oil 112. The oil 112 will be 20 heated by an oil cirC~ tion system as rli~cllc~ed above with respect to fig. 1, reference mlmhcrs 24, 27, 28 and 29.
The means for rotating the c~.ou~el 170 is as follows: The ~ ,uilly relating to the motor 160 may be ~e~igre~l such that the motor will remain running when hood 190 is open or such that the motor 160 will shut down when the hood 190 is open. When motor 160 is FlE~) SHEET (RULE 91) Wo 96/07299 2 ~ 9 8 6 3 5 Pcr/US95/1083l running it will drive shaft 162 which in turn drives hub 172. Hub 172 drives the arms 1--Another function of the oven 100 is to automatically dispense the food product 12 as the carrousel 170 moves the food products 12 through the external portion 134 of the pan 130.
Each food product 12 will ~ ually be moved over opening 144 at which time it will drop through opening 144 into chute 150. Chute 150 will ~ s~olL a food product 12 lLIuugll the first and second doors 156, 158 such that the food products 12 are autom~fic~lly dispensed while the oven 100 is o~ illg, thereby ~slimin~tin~ the need to m~n~ y open the oven and turn off the microwaves for the removal of food products.
The main function of the svstem and oven 100 is to prepare the food products 12 by moving the food pr~du~ 12 ~hllullaneously through the oil 112 and a microwave field. An operator (not shown) will pick up a desirable number of food products 12 to be prep~red. The opclalor will then open the hood 190 at which time the micro~vave source 109 will be turned off and the carrousel 170 may or may not be rotating. The opc.~lor will then place the food plo(lu-,~ 12, one each bel~ .I co.~--e~ ;v-e arms 174. The operator neYt closes the hood 190.
The arms 174 of the G~luU~el 170 will push or rotate the food products 12 through the eYt~rn~l portion 134 of the pan 130 and into the internal portion 132 of the pan 130. The hinge m~ ni~m 180 bc~ween each arm 174 and the hub 172 allows each arm 174 to independently and vertically adjust to the bottom of the pan 130 as the arm 174 moves across the slope of the pan 130. For example, as the food products 12 move through the slot 105 the arrns 174 and the food products 12 move down into the oil 112 acco~dillg to the slope of the int~?m~l bottom of the pan 130. ~imlllt~neously, the food products 12 will be moving through the micro~ve field em~n~ting from the microwave source 109. The screen 139 over the intem~l portion 132 of the pan 130 prevents the food products 12 from floating to the surface of the oil 112.
Eventually, each food product 12 and arm 174 will begin to move up according to the slope ~6 hE~;i IFIEL) SHEET (RULE 91) Wo9G,~7~g9 2 1 98635 P~.,~g5,l083, of the bottom of ~e pan 130. Once the food product 12 moves out of the pool of oil 112 excess oil will drain from the food product 12. As ~iccllc~ed above, this excess oil will be drained back into the vat 110. The ca~uusel 170 will continue to move the food products 12 until they drop through opening 144 and into chute 150.
S Referring to fig. 17, another embodiment of a pan 130a is shown. In this ~mbo~iment~
the bottom 136 of the pan 130a is sL~u~;luled to include a bottom having a cQ~ slope or incline oblique to the ho-i~u~ to assist in draining of the oil 112 from the food l)lodu~;ls 12 into the vat 110.
Referring to fig. 18, another embodiment of an oven 100b and pan 130b are shown. In this embodiment both the pan 130b and the bottom 136b of the pan 100b are hori~nnt~l and the pan 130b becomes the cont~iner for the oil 112. The c~l.,u~el 170 (not shown) will still rotate the food products (not shown~ through the oil 112b but the carrousel 170 (not shown) will not have hinges between the arms and the hub 172. The r~ulllw~ll 101 ~ -hl_e when it ;l~le: ecl~
a step or ledge 201 which runs horizontally for a short ~ict~nce to ~ c;l-a~ microwaves before they exit via slot 105 between ledge 201 and base 106. In this embodiment, pan 130b may not contain an opening 144 for the automatic di~en~illg of food products 12. In other regards, this embodiment is similar to the embodiment shown and described with respect to figs. 10 and 16.
Referring to fig. 19, another embodiment 100c of a system and oven are shown. In this embodiment the motor (not shown) will drive one of the three gears 210, 212 or 214. The gear which is driven by the motor will in tum drive the other gears. The gears 210 and 214 will drive a belt or chain 220. The chain 220 drives arms 222 around pan 221. Arms 222 will be connected to the chain 220. For example, the chain 220 may contain a~e~lules 224 and prongs 226. The end 223 of the arm 222 may contain a passage for receiving prongs 226. The arm 222 is inserted into apclluld 224 with the prongs 226 inserted in the p~ .e in the end 223 of ~Cl l~ltL~ SHEET (RULE 91) wo 96/07299 P~ g5/10831 21 98~35 the nrm 222. Arm 222 will be driven by the chain 220. The prongs 226 in conjunction ~
the passage will function as a hinge for the arrn 222. The main concept relating to this embodiment is to increase the pathway of the food product 12 within the oven 100c. The bottom of the pan 221 may be horizontal, intline~l or a combination of both.
Referring to fig. 21, another embodiment of the oven 100d is shown. This embodiment con~ C pulleys 230a-f. The pulleys 230 will drive belts 232 a-c. The drive belts 232a-c include flexible teeth 234 for tng~gin~ the food product 12. The first belt 232a carries ~e food produ~ 12 through a first door 250 with a spring hinge 252, through a second door 254 with a spring hinge 256, and through the opening 105d in the front wall 101d of the oven. The first belt 232a also carries the food products down into the pool of hot oil 112d. Once the food product 12 moves into the pool of hot oil 112d, a horizontally disposed cover 260 will prevent the food product 12 from floating to the surface of the pool of hot oil 112d. Once the food product 12 moves to the end of belt 232a it will be ~ re,l~,d to the second belt 232b which moves the food pr~nlu~;l 12 llllougll the pool of hot oil 112d and through the mi~.owa~., field.
The third belt 232c will carry the food product 12 out of the pool of hot oil 112d, out of the oven 100d and automatically tli~p~n~e the food products 12 into an outlet chamber 240 which includes a first door 242 with a spring hinge 244 and a second door 246 with a spring hinge 248.
Referring to figs. 22-23, another embodiment of the oven 100e is shown. In this embodiment the vat 110e, the pan 130e and the chute 150e (if included) are all fixed together to form an integral or unitary grease conlA~ nt compartment 270. The oven 100e co~ c a cavity 272 for receiving the grease co~ nt col--p&,l--.ent 270. The grease cot.~ nt col-lp~l---ent 270 may be quickly inserted and quickly removed from the oven 100e via co------->l-ly known devices such as latches 288. The oven 100e and grease co~ nt /8' RE~;I IFIEL) SHEET (RULE 91) ~ ;
WO 96/07299 ;~ ~ 9 8 S 3 5 PCI/US9S/10831 ~co~ llent 270 may be const}ucted so that the coll~p~lh~lent 270 slides into the oven 100e either vertically or hori~olllally. A microwave source lO9e is mounted within the oven lOOe directly above the cavity 272. The grease co~t~inm~nt co~ a~ ent 270 is enclosed except its topwall 271 will define a mi~;low~ve entry 273 and a vent opening 275, and the eYt~rn~l S portion 290 may contain a lell~;lable hood l90e, and/or loading and unloading openings or ~llu~;lul~s. A filter or a thin sheet of pla tic 274 (e.g. one mil. in thickness) either c~ c the microwave entry 273 or is placed over an opening in wall 276 of the oven lOOe to allow microwaves to pass while pr~el l;ng grease from cont~min~ting the microwave generator 109e.
The wall 276 of oven lOOe also defines a vent opening. A vent line 120 is co~ e~ d over this 10 opening. The vent line ~le~,~ly co~ c multiple grease removing filters 280, below a C~ COal filter 282, which is below a blower 284. All of the ~llters 280, 282 and the vent line 120 should be structured such that the filters are replaceable. A screen 286 or a demieter pad (not shown) is mounted over the vent opening 275 below the vent line 120. The lower end 164 of shaft 162 includ~s a conical gear and a quick connP~I/rlieconnsct coupling (not shown) . The hub 172e (with only one arm 174 shown) co~ ls an internal gear 292. The quick coupling may be activated with an upward motion allowing the hub 172e to be quickly ~ng~ed or .n~e~ for insertion or removal of the grease co..~ ....ent cGlllpa~l~llent 270. A plug or electrical contact s.l.races (bo~ not shown) are located in and be~ ,en the oven lOOe and the grease co.~lA;...~ent colll~&lllllent 270 for turning the microwave gene.~lor lO9e and the motor 20 160 on or off depending on whether a hood or some other similar device in the greæe col.l,.;.. ent co.l.p~ul.. ent 270 is opened or closed. It would be pre~elable to construct the grease containment co-..~llllent 270 such that its dimensions allow it to fit within a briefc~se This allows a service person to bring a clean grease c~nlA;.... ent colllp~~ ent to the location of the oven lOOe in a briefcæe, remove the dir~ greæe co~ ;........ ent compartment, replace the /~

IEL) SHEET (RULE 91) wo 96/07299 2 t 9 8 6 3 5 PcrlUS95/l083l dirty co.~ ~llllent with a clean co~ LIllent, place the dirty grease cont~inment comparb--t in his or her briefcase and to tote the dirty compartment to another location to be cleaned.
Further f~alules and advantages of the invention are as follows:
Referring to fig. 10, the carrousel 170 will plerelàbly turn at about 1 to 1.2 rotations per S minute meaning the food product 12 will be within the oven for applu~illlately thirty to forty-two seCon~l~ This should allow sufficient time to prepare the food product 12 in the hût oil and miclo~vave field .
The carrousel 170 could be de~iP.ne~ to include twenty-four (24) arms 174 so that it will have the ca~&c;ly to contain twenty-four (24) food products 12.
All su~ A~ which will come into contact with the food product 12 (such as the arms 174 and the pan 130) should be coated with TEF~ON or some other suitable material.
Relating to all embo~iment~ of the invention disclosed, all objects which may be within the microwave field should be made of a non-ferrous material to prev~ l burning of the object.
Relating to the eYt~ mode of heating the food ~Jloducl 12, the various embo-l;..-r~
of the invention have been described as including a vat 110 co~ g a pool of oil 112.
However, various other known merh~ni~m~ and media used for eY-t~m~l heating of a food product may be incorporated. Some examples of other types of heating merh~ni~m~ and media include a vat for heating with hot air, with hot steam, etc. for heating by convection and/or CQn~uCtion.
The vat 110 andlor the c~.ousel 170 may also be con:,l.u.,ltd to include ~ CIUI~S for rotating and spraying hot oil (not shown but similar to the devices shown in figs. 1-7) in order to heat the food product 12 by spraying hot oil over the outer surface of the food product 12.

The various openings or gaps to and from the oven such as the gap bel~ ,cn slot 105 REl;l I~IEL~ SHEET (RULE 91) WO 96/07299 2 1 q 8 6 3 5 1~ Jb7sllo83l ~and arms 174 may be made small enough or the wavelength of the mic.uw~,c~ may be varied such that the leakage or emission of the microwave radiation is less than the regulatory limit in which case the hood may not be required. The current regulatory limit is the power density of the microwave radiation emitted by a microwave oven shall not exceed one (1) milliwatt per S square c~ntimeter at any point S c~ntimete~ or more from the external surface of ~e oven, -lc.wuled prior to acquisition by a purchaser, and tht;,~rLer, S milliwatts per square c~qntimeter at any point S c~-ntimeters or more from the eYtern~l surface of the oven.

0~

~lil IFItD SHEET (RULE 91)

Claims (31)

What is claimed is:
1. An improved rapid method for preparing a food product by heating with the food product having an inner filling contained in a wrapper (outer shell/skin) where it is desirable to cook and/or heat the wrapper (outer shell/skin) with hot oil to obtain a crispy wrapper (crust/skin) while in the mean time, to prepare the food product by heating fully and uniformly the inner filling to a desirable temperature, and quality comprising the steps of:
placing the food product in a heating chamber having a hot oil and a microwave heating;
applying the hot oil to an entire outside surface of the wrapper (outer shell/skin) of the food product; and further preparing the food product in a microwave field.
2. The improved rapid method for preparing a food product by heating according to claim 1 wherein said step of heating the food product in a microwave field is performed simultaneously with said step of applying the hot oil.
3. The improved rapid method for preparing a food product by heating according to claim 1 wherein said step of heating the food product in a microwave field is performed before said step of applying the hot oil.
4. The improved rapid method for preparing a food product by heating according to claim 1 wherein said step of heating the food product in a microwave field is performed after said step of applying the hot oil.
5. The improved rapid method for preparing a food product by heating according to claim 1 wherein said step of heating the food product in a microwave field is performed intermittently with said step of applying the hot oil.
6. The improved rapid method for preparing a food product by heating according to claim 1 wherein said step of applying the hot oil comprises spraying the wrapper(outer shell/skin) with the hot oil.
7. The improved rapid method for preparing a food product by heating according to claim 1 wherein said step of applying the hot oil comprises placing the food product in a pool of hot oil.
8. The improved rapid method for preparing a food product by heating according to claim 1 further including the step of heating the hot oil to a temperature from three hundred and fifty degrees fahrenheit to five hundred degrees fahrenheit prior to applying the hot oil.
9. The improved rapid method for preparing a food product by heating according to claim 1, wherein said steps of applying the hot oil and heating the food product in a microwave field are performed for less than one minute.
10. The improved rapid method for preparing a food product by heating according to claim 1 further including the step of rotating the food product in the microwave field.
11. The improved rapid method for preparing a food product by heating according to claim 1 further including the step of introducing the food product into the heating chamber in a frozen state.
24 2. An improved rapid method for preparing a food product by heating where it is desirable to heat the food product with an external heating medium to obtain a desirable skin while in the meantime, to heat fully and uniformly a core of the food product to a desirable temperature and quality comprising the steps of:
placing the food product in an oven having microwave heating;
applying the external heating medium to an entire outside surface of the food product;
simultaneous with said step of applying the external heating medium, heating the food product in a microwave field;
moving fresh air into the oven while moving greasy air out of the oven; and removing the food product from the oven while the microwave field continues to be emitted.
13. The improved rapid method for preparing a food product by heating according to claim 12 further including the step of loading the food product while the microwave field continues to be emitted.
14. The improved rapid method for preparing a food product by heating according to claim 12 further comprising the steps of moving a heated food product out of the oven while draining the external heating medium back into the oven.
15. The improved rapid method for preparing a food product by heating according to claim 12 further including the steps of moving a first compartment for containing the food product into a fully powered microwave field and into the external heating medium while simultaneously moving a second compartment for containing the food product into an external portion of a pan and choking the microwave field in the external portion of the pan.
16. The improved rapid method for preparing a food product by heating according to claim 12 further including the steps of containing the external heating medium in a unitary compartment for loading, heating, draining and removing the food product.
17. An apparatus for preparing a food product by heating, comprising:
an oven which defines an opening allowing access to the oven:
a microwave source/receiver mounted in the oven;
a means for externally heating the food product mounted in the oven such that a heating medium generated by said means for externally heating the food product will overlap a microwave field emitted by the microphone source/receiver;
a means for moving the food product through the oven and hence through the heating medium, the microwave field, and out of the oven including an internal portion mounted inside the oven and an external portion mounted outside the oven;
said external portion of the means for moving the food product having a means for loading the food product and a means for removing the food product;
and said oven having a gap for preventing the emission of the microwave field.
18. The apparatus for preparing a food product by heating according to claim 17 wherein said means for moving the food product through the oven comprises a carrousel mounted in the oven and coupled to a means for driving the carrousel.
19. The apparatus for preparing a food product by heating according to claim 18 wherein said carrousel includes a hub coupled to the means for driving the carrousel wherein said hub defines a plurality of radial slots for receiving a plurality of arms each of which are connected to said hub at one end by a hinge.
20. The apparatus for preparing a food product by heating according to claim 17 wherein the means for externally heating the food product and said means for moving the food product through the oven are fixed together to form a unitary grease containment compartment wherein said unitary grease containment compartment includes a means for attaching said unitary grease containment compartment to the oven, an entry allowing the passage of the microwave field and a vent opening connected to a vent line mounted through the oven.
21. The apparatus for preparing a food product by heating according to claim 20 wherein the vent line includes a plurality of filters and a blower mounted in the vent line.
22. The apparatus for preparing a food product by heating according to claim 17 wherein said means for externally heating the food product comprises a vat having a pool of oil.
23. The apparatus for preparing a food product by heating according to claim 17 wherein the gap is in a frontwall of the oven.
24. The apparatus for preparing a food product by heating according to claim 17 wherein the gap is defined by said means for removing the food product.
25. The apparatus for preparing a food product by heating according to claim 17 wherein the gap is defined by said means for loading the food product.
26. The apparatus for preparing a food product by heating according to claim 17 wherein said means for moving the food product through the oven includes a means for draining the heating medium from the food product and into the oven.
27. The apparatus for preparing a food product by heating according to claim 17 wherein said external portion of said means for moving the food product through the oven includes a hood hinged to the oven for covering the external portion.
28. An apparatus for preparing a food product by heating, comprising:
an oven;
a microwave source/receiver mounted in the oven;
a hot oil system including;
an oil container set on a bottom of the oven;
a pool of oil within the oil container;
a hot oil circulation system;
a control system connected to the apparatus for monitoring and regulating a hot oil temperature and a heating time, as well as for initiating a safety shutdown; and a revolving tree for holding the food product including:
a motor;
a drive shaft extending the oil container having a hub on an upper end, the drive shaft being driven by the motor;
a plurality of rollers having a non-stick surface connected to the hub in a near radial direction and extending horizontally over the oil container, where the rollers are grouped in a series of pairs to hold the food product;
an extension drive shaft connected to the top of the hub and extending above the hub;
a plurality of poles extending horizontally and radially from the top end of the extension shaft wherein each of the poles are positioned above each of the groups of the rollers, respectively;
a plurality of nozzles mounted on each of the poles; and the hot oil circulation system further including a hot oil line running through the drive shaft, the hub, the extension shaft and branching out in to each of the poles to feed hot oil to the nozzles.
29. An apparatus for preparing a food product by heating, comprising:
an oven;
a microwave source/receiver mounted in the oven;
a hot oil system including;
an oil container set on a bottom of the oven;
a pool of oil within the oil container;
a hot oil circulation system;
a control system connected to the apparatus for monitoring and regulating a hot oil temperature and heating time, as well as for initiating a safety shutdown; and a revolving tree for holding the food product including:
a motor;
a drive shaft extending through the oil container having a hub on an upper end, the drive shaft being driven by the motor;
a plurality of beams which extend radially from the hub;
a plurality of receptacles, one each mounted on an end of each of the beams wherein each of the receptacles is mounted such that a longer axis is in a vertical direction and the receptacle has an open end at a top of the container; and the hot oil circulation system further including a hot oil line running through the drive shaft, the hub, branching out into each of the beams and connecting to the receptacles.
30. An apparatus for preparing a food product by heating, comprising:
an oven;
a microwave source/receiver mounted in the oven;
a hot oil system including;
an oil container set on a bottom of the oven;
a pool of oil within the oil container;
a hot oil circulation system;
a manifold connected to the line running to the oven; and a plurality of hot oil feed lines connected to the manifold and attached to an inside surface of the oven with each of the hot oil feed lines including at least one spray nozzle; and a control system connected to the apparatus for monitoring and regulating a hot oil temperature and a heating time, as well as for initiating a safety shutdown.
31. An apparatus for preparing a food product by heating comprising:
an oven;
a microwave source/receiver mounted in the oven;
a hot oil system including;
an oil container set on a bottom of the oven;
a pool of oil within the oil container;
a hot oil circulation system;
a control system connected to the apparatus for monitoring and regulating a hot oil temperature and a heating time, as well as for initiating a safety shutdown;
an axis running through the oven supported at two opposite ends of the oven;
a motor connected to the axis for rotating the axis;
a perforated cylinder attached to the axis inside the oven for rotating the perforated cylinder within the oven; and a plurality of perforated baskets mounted within the perforated cylinder.
CA002198635A 1994-08-26 1995-08-28 Microwaves and hot oil cooking system Abandoned CA2198635A1 (en)

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US08/296,731 US5520099A (en) 1994-08-26 1994-08-26 System of cooking or heating food products with microwaves and hot oil
US08/296,731 1994-08-26

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AU (1) AU711364B2 (en)
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USRE37706E1 (en) 2002-05-21
US5771786A (en) 1998-06-30
JP2001520793A (en) 2001-10-30
EP0777953A4 (en) 1998-08-26
AU3415795A (en) 1996-03-22
WO1996007299A1 (en) 1996-03-07
US5520099A (en) 1996-05-28
EP0777953A1 (en) 1997-06-11
AU711364B2 (en) 1999-10-14

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