CA2233099A1

CA2233099A1 - Fluorescent utility light

Info

Publication number: CA2233099A1
Application number: CA002233099A
Authority: CA
Inventors: James D. Kovacik; Paul S. Blanch; Stanley E. Grzywna
Original assignee: Alert Safety Lite Products Co Inc
Current assignee: Alert Safety Lite Products Co Inc
Priority date: 1997-03-25
Filing date: 1998-03-23
Publication date: 1998-09-25
Also published as: US5921658A

Abstract

A fluorescent utility light (10) includes an elongated body (11) having a light portion (11a) with a detented hook (18) at an upper end and a curved handle portion (11b) with an electrical outlet (33) at a lower end adjacent a power cord (32). A magnet (25) on a clip (21) rotatably engages a groove (20) in the body (11) for attaching the light (10) to a metallic surface. A lens(16) is releasably retained on the body (11) for easy access through an opening (11c) to a fluorescent lamp (40) mounted in a socket (38) retained in the body.
A plurality of sawtooth ridges (42) formed on an interior of a top wall (16c) ofthe lens (16) directs light from the lamp through the top wall.

Description

TITLE
FLUORES~ENT UTILITY LIGHT
BACKGROUND OF THE INVENTION
The present invention relates generally to portable lights and, in particular, to a fluorescent utility light.
Portable lights which can be m~n~ ly moved and suspended about a work site to aid a user to obtain the best lighting conditions are well known. It has been the practice to use inr~n(lescent light bulbs, suitably encased in light guards. for this purpose. Such lights are often refer~red to as trouble lamps, extension lights. work lights, inspection lights, and the like, and are commonly employed by mechanics and other workers who require a concentration of lights in a frequently changinglocation. Such a trouble lighl is shown in the U.S. Patent No. 4,774,647 to Kovacik et al.
Fluorescent lights have several advantages in use as compared with the incandescent bulbs. As an example, for the same wattage fluorescent lights usually provide more light with less glare. In the past, attempts have been made to convert portable lights such as extension lights to fluorescent tubes. However, a number of serious problems have arisen, particularly in attempting to adapt a fluorescent tube to a satisfactory portable assembly. A common complaint is that the electrical connections between a fluorescent tube and its mounting and electrical conductors are not originally, or do not long remain, sufficiently tight to provide desiredelectroconductivity, especially as compared to the more commonly used incandescent light bulbs. When inadequate electrical contacts occur, fluorescenttubes exhibit disproportionately high electrical resistance.
It is, of course, quite important that a fluorescent tube be firmly mounted and snugly held by its supports, especially if the tube is designed for portable use.
While an incandescent bulb has a relatively large area of contact for electricalconnection around its threaded base, the usual fluorescent tube has only a pair of relatively fine, fragile pins extending from opposite ends of the tube which constitute electrical terminals. In order to ensure a firm and constant electrical connection with the terrninal pins, prior socket connections have been quite heavy and cumbersome. In some instances, sockets used for each set of pin terminals are mounted apart facing each other as on a single bracket somewhat longer than the fluorescent tube itself. Such sockèts are usually stationary and not movable with respect to each other. This restriction often limits the marmer in which the fluorescent tube can be mounted and used.
Additionally, it has been the practice to mount a ballast for the fluorescent tube in-line, that is, in the electrical cord which energizes the tube. The ballast which includes a transformer is nonnally quite heavy. This adds to the problems of supporting and mounting the fluorescent tube itself. Further, a ballast generates heat in use and the added heat, so generated, can be a problem when adjacent to the 10 tube and its assembly.
These structural problems become even more acute if it is desired to construct a portable fluorescent tube assembly. Portable units are much more susceptible to rough handling. The tube assembly may be dropped or. at a minimum, subject to jarring, vibration, and the like. Such mechanical shocks tend 15 to dislodge or momentarily interrupt an electric current to the tube pins at the opposite ends of the tube and produce a high voltage arc, thereby introducing health and safety hazards.
The U.S. Patent No. 4,262,327 shows a portable fluorescent tube having a lens and a hook for hanging the assembly. The assembly includes a tubular 20 envelope surrounding a standard fluorescent tube and closed by a pair of end sockets. One of the end sockets has a starter switch mounted thereon and a ballast is connected in an electrical supply line near an electrical plug. However, in order to change the fluorescent tube, such a light assembly must be disassembled.
SUMMARY OF THE INVENTION
The present.invention concerns a fluorescent utility light including an elongated body having a curved hanclle and an upper portion with a removable transparent lens for enclosing a fluorescent lamp in a socket. A reflector in the body directs light from the lamp through a front wall and side walls of the lens. A
movable hook is provided at an upper end of the body and a power cord for the 30 lamp extends through a bottom wall of the handle. An electrical socket also is provided in the bottom wall of the handle such that an electrical cord plugged into the socket extends generally parallel to the power cord. A magnet on a clip engages a groove formed in a central portion of the body and the clip and the magnet canbe rotated about the body to various detent positions. A plurality of sawtooth ridges formed on an interior surface of a top wall of the lens captures light from the lamp and directs it through the top wall oi' the lens.
BRIEF DESCRIPTION OF THE DRAWINGS
The above, as well as other advantages of the present invention, will become readily apparent to those skilled in the art from the following detailed description of a preferred embodiment when considered in the light of the accompanying drawings in which:
Fig-1 is a perspective view of a fluorescent utility light in accordance with the present invention;
Fig-2 is an enlarged fragmentary side elevation view of the handle of the utility light shown in the Fig-l;
Fig-3 is an enlarged bottom plan view of the utility light shown in the Fig- 1;
Fig-~ is an enlarged cross-sectional view of the utility light as if taken alongthe line 4-4 in the Fig-~;
Fig-5 is a longih~ n~l cross-sectional view of the utility light shown in the Fig-1;
Fig-6 is a fragmentary view oi' the upper portion of the utility light shown 20 in the Fig-5 with the lens separated from the body; and Fig-7 is an enlarged fragmentary view of the upper portion of the lens shown in the Fig-6.
Dl~SCRIPTION OF THE PREFERRED EMBODIMENT
There is shown in the Fig-1 through the Fig-7 a fluorescent utility light 10 25 in accordance with the present invention. The Fig-1 is a perspective view of the utility light 10 showing a rear surface, a left side surface and a bottom surface thereof. The utility light 10 has an elongated hollow body 11 including an upperlight portion 11a extending upwardly from a lower handle portion llb. The body 11 is formed from a right shell 12 and a complementary left shell 13 fastened 30 together by a plurality of threaded fasteners 14. The fasteners 14 extend through apertures 15a formed in the left shell 13 and threadably engage apertures formedin studs or posts 15b extending inside the right shell 12 (see the Fig-5). The shells 12 and 13 retain a lens 16, as described below, which lens has transparent wallsat a front wall 16a, a pair of side walls 16b and a top wall 16c. The lens 16 ispositioned in a lens opening llc (see the Fig-6) formed in the upper light portion 11a of the body 11.
Extending outwardly from a rear surface of the right shell 12 and the left shell 13 near top edges thereof are a pair of horizontally spaced apart projections 17. A hook 18 has a shank portiorl 18a formed at a lower end thereof to which a ball 19 is attached. The ball 19 is movably retained between the projections 17 which, as best shown in the Fig-3, define a gap 17a therebetween. Each of the 10 projections 17 has a cup-shaped depression 17b formed therein facing the gap 17a for receiving the ball 19. The width of the gap 17a between the projections 17, the dimensions of the depressions 17b and the diameter of the ball 19 are sized to permit the ball to be retained between the projections while permitting movementof the hook 18 to various positions. The gap 17a is wider adjacent the body 11 15 to form a detent 17c for receiving the shank portion 18a of the hook 18. As shown in the Fig-5 and the Fig-6, the hook 18 can be moved from a fully extendedupper position 18b shown in solid lines to a storage position 18c shown in phantom lines by rotating the hook in a generally vertical plane as indicated by an arrow 18d and rotating the hook about its longitudinal axis approximately 90 o as 20 indicated by an arrow 18e. In both of the positions 18b and 18c, the shank portion 18a is releasably retained by the detent 17c. Each of the projections 17also has a detent 17c formed in the surfaces facing the gap 17a for cooperation with the shank portion 18a to retain the hook 18 in an intermediate position 18fmidway between the extended position 18b and the storage position 18c.
At the junction of the upper light portion 11a and the lower handle portion 11b, there is formed a circumferential groove 20 for retaining a light holder clip 21. As best shown in the Fig-4, the groove 20 has a bottom wall which is decagonal in cross section. The light holder clip 21 includes a pair of legs 22 extending from a multiarm support 23. Adjacent the support 23, the legs 22 are 30 shaped to follow the contour of the groove 20 and have spaced apart free ends 24 which are spaced apart and directed outwardly. The light holder clip 21 can be formed of a plastic material such that the legs can be spread apart to enter the groove 20 and then snapped back toward one another to retain the clip in the groove. Once engaged in the groa~e 20, the light holder clip 21 can be rotated about the body 11 of the light 10 as shown by an arrow 27. The legs 22 detent at any of the ten points of the groove 20, which function as ten detent positions, 5 such as a first position 21a shown in solid line, a second position 21b shown in phantom and a third position 21c shown in phantom.
A disk-like magnet assembly 25 is mounted on the support 23 and retains a magnet cover 26 which can be formed of a polymer material. The magnet assembly 25 includes a cup-shaped shell 2Sa formed of a metal material and retaining an annular magnet 25b. The shell 25a can be attached to the support 23by a threaded fastener 25c extending through central apertures in the shell and the magnet 25b to threadably engage an aperture in the support. The magnet 2Sb can be adhesively attached to the shell 2Sa. The cover 26 has a grooved periphery 26a which engages a peripheral wall of the shell 25a to enclose the magnet 25b 15 without reducing the strength of the rnagnet for releasably holding the utility light 10 on a metallic object.
As shown in the Fig-1 and l:he Fig-2, the lower handle portion 11b is generally rectangular in cross section and has a front surface 28a, a rear surface 28b, a right side surface 28c, a left side surface 28d and a bottom surface 28e.20 The front surface 28a and the rear surface 28b are curved and extend generally parallel to one another to provide a convenient grip for a human hand. The frontsurface 28a has an outwardly extending projection 28f formed adjacent the bottomsurface 28e as an aid in preventing the utility light 10 from slipping from the grasp of a human hand. The rear surface 28b has a recess 28g formed therein near an 25 upper end thereof. A push button switch 29 is mounted in an aperture 28h (seethe Fig-5) formed in the wall of the recess 28g for actuation by the thumb of a human hand. The recessed switch 29 is protected from accidental actuation by being positioned below the plane of the rear surface 28b.
Each of the side surfaces 28c and 28d has a pair of arcuate grooves 30 30 formed therein extending generally longin-~lin~lly and in spaced parallel relationship.
A plurality of elongated apertures 31 are formed in each of the grooves. The apertures 31 extend completely through the sidewalls 28c and 28d to provide for the circulation of cooling air to electrical components housed within the lower handle portion llb and normally as~ociated with a fluorescent light. For example, typical electrical components are shown in the U.S. Patent No. 4,262,327 and include a suitable starter switch and ballast. The outer ends of the apertures 31 S (shown in the Fig-2) are offset relative to the inner ends of the apertures (shown in the Fig-5) to provide a circuitous path rendering it difficult to insert a metal object through the apertures into contact with the electrical components thereby reducing the danger of electrical shock.
As best shown in the Fig-1 and the Fig-3, a power cord 32 extends from an aperture 32a (see the Fig-5) formed in the bottom surface 28e for providing electrical power to the circuitry enclosed within the lower handle portion 11a.
Although not shown, the opposite end of the power cord 32 has a male plug for insertion into a female electrical power receptacle. Also provided in the bottomsurface 28e, is a female electrical receptacle 33 mounted in an aperture 33a (see the Fig-5). The receptacle or socket 33 typically is connected through the push button switch 29 to the power cord 32 such that electrical power is available at the receptacle 33 only when the light 10 is turned on. The electrical socket 33 can be utilized to receive an electrical plug at the end of a power cord for an electrically powered tool or another light fixture. The adjacent location of the power cord 32 and the electrical socket 33 on the bottom surface 28e enables the power cord 32and an electrical cord plugged into the socket 33 to extend generally parallel to one another thereby making it easier to move and use the fluorescent utility light 10 from place to place. As shown in the Fig-5, a plurality of posts 28i extend froman inner surface of the lower handle portion 11b for supporting a ballast (not shown). Also extending from the inner surface of the lower handle portion 11b isa plurality of generally right-angle stops 28j adjacent each of the posts 28i for eng~ging corners of the ballast such that the posts and the stops cooperate to retain the ballast in the body 11.
The lens 16 is shown in more detail in the Fig-5 through the Fig-7. An outwardly projectin~ button 34 is forrned on a free end of a downwardly projecting arm 35 which extends from a bottom edge of the front wall 16a of the lens 16.
The button 34 engages in an aperture 36 forrned in a front wall of the upper light portion 11a. The arm 35 is flexible such that it can be bent rearwardly (see theFig-5) to enable the button 34 to slide inside the wall of the upper light portion 11a and move downwardly until the button snaps into the aperture 36. To remove the lens, the button 34 is pushed inwardly, in the direction of an arrow 34a, until it 5 releases from the aperture 36 thereby permitting the lens 16 to be moved upwardly away from the upper light portion 11a. An upper edge 37 of the lens 16 engages an upper edge of each of the right shell 12 and the left shell 13 thereby preventing the lens from moving forward. l'hus, the upper edge 37 and the button 34 cooperate to releasably secure the lens 16 to the shells 12 and 13.
A generally T-shaped lamp socket 38 (see the Fig-4) is captured between the shells 12 and 13 internal to the body 11 in the area of the groove 20. A pair ofdownwardly projecting tabs 39 are formed on an inner surface at the upper end ofthe lens 16. A pin end of a vertically extending fluorescent lamp 40 is inserted into the socket 38 and an upper end of the lamp is retained between the tabs 39 when the cover 16is mounted on the body 11. The lamp 40 can easily be changed by pressing the button 34 to release the lens 16 thereby exposing the lamp 40.
Light from the lamp 40 is transmitted through the vertically extending walls 16aand 16b of the lens 16 as shown by an arrow 41. The upper wall 16c of the lens 16 has a plurality of sawtooth ridges 42 formed on an interior surt'ace thereof. The ridges 42 tend to collect light from the lamp 40 and direct it through the upper wall 16c in the direction of an arrow 43. Thus, the light 10 can be used to illllmin~te a broad area using light exiting in the direction of the arrow 41 or can be used in a manner similar to a flashlight to direct light to a smaller area lltili7ing the light exiting in the direction of the arrow 43 when the hook 18 is in the storage position 18c or in the intermediate position 18f. Furthermore, a reflector 44, in the form of a flexible sheet of reflective materia~, can be positioned in the upper light portion 11a against the interior surfaces of the shells 12 and 13.
In summary. the fluorescent utility light 10 according to the present invention includes: the pair of complementary half shells 12,13 cooperating to forrn the substantially closed hollow body 11 having the upper light portion llaand the lower handle portion 11b, the upper light portion having the opening 11cformed therein; the transparent lens 16 releasably attached to the body 11 and closing the upper light portion opening 11c; the fluorescent lamp socket 38 retained between the half shells 12,13 for receiving the lower end of the fluorescent lamp 40; and the retaining means 39 attached to the internal surface of the top wall 16c of the lens 16 for releasably retaining the upper end of the fluorescent lamp 40 received in the socket 38, the lens being removable from thebody 11 for removing the fluorescent lamp from the socket and inserting another fluorescent lamp into the socket through the opening 11c. The fluorescent utility light 10 further includes: the lower handle portion 11b being curved; and the light holder clip 21 including the magnet 25 for releasably attaching the body 11 to a10 metallic surface. the light holder clip having a pair of legs 22 releasably engaging the circumferential groove 20 formed in the exterior of the body, the groove having a polygonal cross section providing a plurality of detent positions for the light holder clip. The lens has the plurality of sawtooth ridges 42 formed on the inner surface of the top wall 16c of the lens for collecting light from the fluorescent lamp 40 15 retained in the socket 38 and directing the collected light through the top wall. The utility light 10 includes the hook 18 having the shank portion 18a attached to the ball 19 and the pair of spaced apart projections 17 formed on the upper light portion 11a for retaining the ball and permitting movement of the hook, the projections having the detents 17b,17c formed therein for releasably retaining the 20 hook in the extended position 18b away from the body 11, the storage position18c adjacent the body and the interrnediate position 18f between the storage position and the extended position. 1'he half shells 12,13 have the rear surface28b on the lower handle portion 11b and the recess 28g formed in the upper end of the rear surface. the recess including the aperture 28h formed therein for 25 retaining the push ~utton switch 29. The half shells 12,13 have the bottom surface 28e on the lower handle portion 11b and the pair of apertures 32a,33a formed in the bottom surface for ret~inin~,~ the power cord 32 and the electrical socket 33.
In accordance with the provisions of the patent statutes, the present invention 30 has been described in what is considered to represent its preferred embodiment.
However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.

Claims

1. A fluorescent utility light comprising:
a pair of complementary half shells (12,13) cooperating to form a substantially closed hollow body (11) having an upper light portion (11a) and a lower handle portion (11b), said upper light portion having an opening (11c) formed therein;
a transparent lens (16) releasably attached to said body (11) and closing said upper light portion opening (11c);
a fluorescent lamp socket (38) retained between said half shells (12,13) for receiving a lower end of a fluorescent lamp (40); and a retaining means (39) attached to an inner surface of a wall (16c) of said lens (16) for releasably retaining an upper end of the fluorescent lamp (40) received in said socket (38), said lens being removable from said body (11) for removing the fluorescent lamp from said socket and inserting another fluorescent lamp into said socket through said opening (11c).

2. The apparatus according to claim 1 including fastener means (14) engaging said half shells (12,13) for securing said half shells together to formsaid body (11).

3. The apparatus according to claim 1 wherein said half shells (12,13) are curved along a longitudinal axis of said lower handle portion (11b).

4. The apparatus according to claim 1 wherein said half shells (12,13) have a front surface (28a) on said lower handle portion (11b) and a projection (28f) extending outwardly from a lower end of said front surface.

5. The apparatus according to claim 1 wherein said half shells (12,13) have a rear surface (28b) on said lower handle portion (11b) and a recess (28g) formed in an upper end of said rear surface, said recess including an aperture (28h) formed therein for retaining a push button switch (29).

6. The apparatus according to claim 1 wherein said half shells (12,13) have a bottom surface (28e) on said lower handle portion (11b) and a pair of apertures (32a,33a) formed in said bottom surface for retaining a power cord (32) and an electrical socket (33).

7. The apparatus according to claim 1 wherein said lens (16) includes an upper edge (37) for engaging said body (11) and a button (34) flexibly extending from a lower end of said lens for releasably engaging an aperture (36)formed in said body to releasably attach said lens to said body.

8. The apparatus according to claim 1 wherein said wall (16c) is an upper wall having a plurality of sawtooth ridges (42) formed on said inner surface thereof for collecting light from the fluorescent lamp (40) retained in said socket (38) and directing said collected light through said upper wall.

9. The apparatus according to claim 1 wherein said body (11) has a circumferential groove (20) formed therein at a junction of said upper light portion (11a) and said lower handle portion (11b) and including a light holder clip (21) releasably retained in said groove.

10. The apparatus according to claim 9 wherein said groove (20) has a polygonal cross section and said light holder clip (21) has a pair of legs (24) for engaging said groove.

11. The apparatus according to claim 10 wherein said groove (20) has ten generally planar surfaces extending about said body (11) in side-by-side relation.

12. The apparatus according to claim 9 wherein said light holder clip (21) includes a magnet means (25) for releasably attaching the body (11) to a metallic surface.

13. The apparatus according to claim 1 including a hook (18) mounted on said upper light portion (11a); said hook being movable between at least a storage position (18c) adjacent said body (11) and an extended position (18b) away from said body.

14. The apparatus according to claim 13 wherein said hook (18) has a shank portion (18a) attached to a ball (19), said upper light portion (11a) has a pair of spaced apart projections (17) formed thereon for retaining said ball, and said projections have detents (17b) formed therein for releasably retaining saidhook in at least said storage position (18c) adjacent said body (11) and said extended position (18b) away from said body.

15. The apparatus according to claim 1 including a reflector (44) retained in said upper light portion (11a) for reflecting light from the fluorescent lamp (40) through said lens (16).

16. The apparatus according to claim 1 including a plurality of posts (28i) and stops (28j) extending from an inner surface of each of opposed side walls (28c,28d) of said lower handle portion (11b) for retaining a ballast in said body (11) and a plurality of circuitous apertures (31) formed through said side walls for circulating air through said lower handle portion.

17. A fluorescent utility light comprising:
a substantially closed hollow body (11) having an upper light portion (11a) and a lower handle portion (11b), said upper light portion having an opening (11c) formed therein;
a transparent lens (16) attached to said body (11) and closing said upper light portion opening (11c), said lens having a front wall (16a) attached to a pair of side walls (16b) and a top wall (16c);
a fluorescent lamp socket (38) retained in said body (11) for receiving a lower end of a fluorescent lamp (40) in a position to shine light through said front wall (16a) and said side walls (16b) of said lens (16); and a plurality of sawtooth ridges (42) formed on an inner surface of said top wall (16c) of said lens (16) for collecting light from the fluorescent lamp (40) retained in said socket (38) and directing said collected light through said top wall (16c).

18. A fluorescent utility light comprising:
a hollow body (11) having an upper light portion (11a) and a curved lower handle portion (11b), said upper light portion having an opening (11c) formed therein;
a transparent lens (16) releasably attached to said body (11) and closing said upper light portion opening (11c); and a light holder clip (21) including a magnet means (25) for releasably attaching said body (11) to a metallic surface, said light holder clip having a pair of legs (22) releasably engaging a circumferential groove (20) formed in an exterior of said body, said groove having a polygonal cross section providing a plurality of detent positions for said light holder clip.

19. The apparatus according to claim 18 wherein said lower handle portion (11b) has a front surface (28a) with a projection (28f) extending outwardly from a lower end thereof and a rear surface (28b) with a recess (28g) formed adjacent an upper end thereof, said recess including an aperture (28h) formed therein for retaining a push button switch (29).

20. The apparatus according to claim 19 including a hook (18) having a shank portion (18a) attached to a ball (19) and a pair of spaced apart projections (17) formed on said upper light portion (11a) for retaining said ball and permitting movement of said hook, said projections having detents (17b,17c) formed therein for releasably retaining said hook in an extended position (18b) away from said body (11), a storage position (18c) adjacent said body and an intermediate position (18f) between said storage position and said extended position.