CA2257028C - Liquid co2/hydrocarbon oil emulsion fracturing system - Google Patents

Liquid co2/hydrocarbon oil emulsion fracturing system Download PDF

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Publication number
CA2257028C
CA2257028C CA002257028A CA2257028A CA2257028C CA 2257028 C CA2257028 C CA 2257028C CA 002257028 A CA002257028 A CA 002257028A CA 2257028 A CA2257028 A CA 2257028A CA 2257028 C CA2257028 C CA 2257028C
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Prior art keywords
surfactant
diesel
fluid
liquid
hydrocarbon
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Expired - Fee Related
Application number
CA002257028A
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French (fr)
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CA2257028A1 (en
Inventor
D. V. Satyanarayana Gupta
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Baker Hughes Holdings LLC
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BJ Services Co Canada
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Priority to CA002257028A priority Critical patent/CA2257028C/en
Priority to US09/469,428 priority patent/US6509300B1/en
Publication of CA2257028A1 publication Critical patent/CA2257028A1/en
Application granted granted Critical
Publication of CA2257028C publication Critical patent/CA2257028C/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/66Compositions based on water or polar solvents
    • C09K8/68Compositions based on water or polar solvents containing organic compounds
    • C09K8/685Compositions based on water or polar solvents containing organic compounds containing cross-linking agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S507/00Earth boring, well treating, and oil field chemistry
    • Y10S507/922Fracture fluid

Abstract

A fracturing fluid is disclosed consisting of an emulsion having a continuous phase of a liquified gas, a discontinuous phase of a hydrocarbon, and a surfactant soluble in the two phases. The surfactant is preferably a hydrofluoroether.

Description

LIQUID COZ/HYDROCARBON OIL EMULSION FRACTURING SYSTEM
Field of the Invention The present invention relates to a novel formulation for a fracturing fluid for use in fracturing subterranean formations such as oil and gas wells.
Background of the Invention It is known to utilize an emulsion consisting of water or water with a polymer therein as the continuous phase, and from about 50% to about 80% oil (crude or refined) as the discontinuous phase, with a surfactant such as sodium tallate or a quaternary amine in the aqueous phase. This is shown in Polymer Emulsion Fracturing (Sinclair et al), a 1973 publication ofthe Society of Petroleum Engineers. It is also known, as shown in U.S. Patent No.
4,233,165, to utilize a water-in-oil emulsion as a fracturing fluid. In that case, a surfactant soluble in oil is utilized to maintain an aqueous internal phase in a continuous diesel phase.
Moreover, stable foams have been developed where the external phase is water and the internal phase is COz and the foam is stabilized by selective chemical foamers. It has been found that the internal phase (COz) in such foam has to be a minimum of 53%. The Western Company of North America has developed two foams, the first one where a combination of CO, and Nitrogen is used to create a stable foam with the addition of chemical foamers. The combined internal phase of gas is still over 52% by volume. The second foam involves stabilizing the CO~
foam with a crosslinker without the use of foamer. By using less CO,, the produced gas from a well can be put on a pipe-line faster without flaring for a long time to meet pipeline CO~
content regulations. Moreover, all the above systems use gelling agents from guar to CMHPG

to stabilize the foams. There have also been attempts made to foam CO, in diesel or crudes with limited success because of the natural antifoam ability of these oils.
Conventionally, instead oil gels have been used. However, with the potential for downstream problems of the phosphate esters used in gelling oils, there is a need for alternatives.
Attempts have been made to pump CO~ with gelled oils, mainly to use the energy of the phase change from liquid to CO, gas to clean up wells efficiently. However, most phosphate ester , based oil gels are not compatible with CO,; when these systems are made to survive under CO, conditions, breaking with conventional breakers for these systems, which tend to be high pl-1 buffers tend to be neutralized by the CO, or in the presence of any water, will chelate the aluminum or iron crosslinkers (complexers) and cause precipitation resulting in formation change.
The approach of the present invention is to provide an emulsion of oil in liquid CO,. This is possible with the selection of an appropriate surfactant, in particular methoxy-or ethoxy nonafluorobutane. This approach provides an emulsion of high sustained permeability, without the need or gelling and breaking, and the costs associated therewith. The amount of CO, required is less than 48%, which results in cost effectiveness, and the inherent ability of COz simply to gasify and escape to the atmosphere indicates simplified clean-up after fracturing.
The object of the present invention, is to provide a fracturing fluid consisting of an emulsion of hydrocarbon in a liquified gas such as liquid CO,.
A further object of the present invention is to provide an emulsion of liquid CO, in which is dissolved a surfactant, and in which are suspended droplets of a hydrocarbon fluid, for use in fracturing oil and/or gas well formations.
In a broad aspect, then, the present invention relates to a fracturing fluid consisting of an emulsion having a continuous phase of a liquified gas, a discontinuous phase of a hydrocarbon, and a surfactant soluble in the two phases.
Brief Description of the Drawings The present invention will be described by way of example below, and in connection with the description the following drawings are provided:
Figure 1 is a graph of Diesel / CO~ solubility;
Figure 2 is a graph of Frac Oil 200 / CO, solubility.
Detailed Descri tn ion In order to determine the solubility of COZ with two candidate hydrocarbons, labstock diesel and Frac Oil 200T"' (a hydrocarbon based fracturing oil from Amoco Canada Petroleum Company Ltd., Calgary, Alberta) the following test was conducted.
Solubility The tests were conducted with labstock diesel and Frac Oil 200. The volumes were visual within a sight glass of a known volume. Due to the small volume in the sight glass (75mL) weight % was not used. 25 mL of hydrocarbon was added to the cell at -20 °C, CO, was added until total volume was 75 mL (50 mL of CO~). Pressure in the cell was 500 psi for the diesel and 700 psi for the Frac Oil 200. The cell was then observed at various temperatures to see the volume changes in hydrocarbon and COz.
The observed results are shown in Figures 1 and 2.
The volume change could be caused by a number of factors: CO, volume increases with lower temperature and the solubility of CO, in hydrocarbon decreases with lower temperature.
The volume ofthe hydrocarbons both increased about the same, 25 mL to 36-38 mL, indicating both the fluids had similar COz solubility. Both fluids match up well in solubility and volume changes at the various temperatures. The pressure of the cell in both tests did not increase until the temperature was 10°C and vapor was created. When the vapor is created then the fluid changes from a polyemulsion into a CO, foam. However, since the volume of CO, may not be above 53 quality, there will be little viscosity to this foam. If the pressure exceeds 500 psi at -20 °C the emulsion will be formed until the temperature increases to 5-I 0 °C or enough pressure is applied to keep the CO~ in a liquid phase.
The emulsions of the present invention were then created, using labstock diesel, liquid COz and hydrofluoroether surfactant HFE 7200 and HFE 7100 from 3M Chemicals.

(C4F90CZH5) consists oftwo inseparable isomers with essentially identical properties. These are (CF3)ZCFCFZOCZHS (CAS No. 163702-06-5) and CF3CF,CF,CF,H, (CAS No. 163702-0~-4).
HFE-7100 (C4F90CH;) consists of two inseparable 1 isomers with essentially identical properties.
These are (CF3)~CFCF~OCH3 (CAS No. 163702-08-7) and CF;CF,CF~CF,OCH; (CAS No.
163702-07-6). Both surfactant are soluble in liquid CO, and diesel, and both produced similar results.

The surfactant is added at a rate of from about 1 to 30, preferably about 4 L/m' to diesel.
The diesel/surfactant solution is then mixed with liquid CO, at a rate of about 5% - 48% CO, , preferably ;about 30 - 40% COz . The mixture is then vigorously agitated or subject to shear, resulting in a stable emulsion (stability increasing with shear), with appropriate viscosity for use as a fracturing fluid.

Claims (6)

1. A fracturing fluid comprising an emulsion having a continuous phase of liquified CO2, a discontinuous phase of a hydrocarbon, a proppant and a surfactant soluble in the two phases.
2. A fluid as claimed in claim 1, wherein said surfactant is selected from the group consisting of C4F9OC2H5, comprising the isomers (CF3)2CFCF2OC2H5 and CF3CF2CF2CF2H5 and C4F9OCH3, comprising the isomers (CF3)2CFCF2OCH3 and CF3CF2CF2CF2OCH3.
3. A fluid as claimed in claim 2, wherein said hydrocarbon is diesel fuel.
4. A fluid as claimed in claim 3, wherein said surfactant is present in said diesel fuel in an amount from 1 to 30 liters per cubic meter.
5. A fluid as claimed in claim 4, wherein diesel/surfactant is mixed with said CO2 in a ratio of 95% to 52% of said diesel/surfactant and 5% to 48% of said CO2.
6. A fluid as claimed in claim 4, wherein said diesel/surfactant solution is prepared by mixing 4 liters of surfactant per cubic meter of diesel, and said diesel/surfactant is mixed with said CO2 in a ratio of 60% to 70% of said diesel/surfactant and 30% to 40% of said CO2.
CA002257028A 1998-12-24 1998-12-24 Liquid co2/hydrocarbon oil emulsion fracturing system Expired - Fee Related CA2257028C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA002257028A CA2257028C (en) 1998-12-24 1998-12-24 Liquid co2/hydrocarbon oil emulsion fracturing system
US09/469,428 US6509300B1 (en) 1998-12-24 1999-12-23 Liquid CO2/hydrocarbon oil emulsion fracturing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA002257028A CA2257028C (en) 1998-12-24 1998-12-24 Liquid co2/hydrocarbon oil emulsion fracturing system

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CA2257028A1 CA2257028A1 (en) 2000-06-24
CA2257028C true CA2257028C (en) 2003-11-18

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US8273693B2 (en) * 2001-12-12 2012-09-25 Clearwater International Llc Polymeric gel system and methods for making and using same in hydrocarbon recovery
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US6509300B1 (en) 2003-01-21
CA2257028A1 (en) 2000-06-24

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