CA2292601A1 - Polymerization process controller - Google Patents
Polymerization process controller Download PDFInfo
- Publication number
- CA2292601A1 CA2292601A1 CA002292601A CA2292601A CA2292601A1 CA 2292601 A1 CA2292601 A1 CA 2292601A1 CA 002292601 A CA002292601 A CA 002292601A CA 2292601 A CA2292601 A CA 2292601A CA 2292601 A1 CA2292601 A1 CA 2292601A1
- Authority
- CA
- Canada
- Prior art keywords
- polymerization
- process controller
- integral
- reaction heat
- polymerization process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B13/00—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
- G05B13/02—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
- G05B13/04—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators
- G05B13/042—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators in which a parameter or coefficient is automatically adjusted to optimise the performance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00054—Controlling or regulating the heat exchange system
- B01J2219/00056—Controlling or regulating the heat exchange system involving measured parameters
- B01J2219/00058—Temperature measurement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00074—Controlling the temperature by indirect heating or cooling employing heat exchange fluids
- B01J2219/00087—Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
- B01J2219/00094—Jackets
Abstract
A batch polymerization process controller using inferential sensing to determine the integral reaction heat which in turn is used to indicate the degree of polymerization of the reaction mixture batch. The system uses a reaction temperature compared with a desired temperature, and the result is used as a feedback to monitor and control the process. One version of the process controller also uses a feedforward signal which is an integral reaction heat indication from a process model. In another version of the process controller, the integral reaction heat is compared with a desired integral reaction heat, and result is used as another feedback to monitor and control the process. Heat production and reaction temperature profiles may be used, along with the thermokinetic equations to determine the polymerization process and reactor models which are utilized by the process controller to optimize the polymerization process in terms of efficient use of cooling water and desired polymerization of each mixture batch.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/885,562 US6106785A (en) | 1997-06-30 | 1997-06-30 | Polymerization process controller |
US08/885,562 | 1997-06-30 | ||
PCT/US1998/013232 WO1999000717A1 (en) | 1997-06-30 | 1998-06-26 | Polymerization process controller |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2292601A1 true CA2292601A1 (en) | 1999-01-07 |
CA2292601C CA2292601C (en) | 2007-07-03 |
Family
ID=25387195
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002292601A Expired - Fee Related CA2292601C (en) | 1997-06-30 | 1998-06-26 | Polymerization process controller |
Country Status (6)
Country | Link |
---|---|
US (2) | US6106785A (en) |
EP (1) | EP0995150B1 (en) |
JP (1) | JP4002305B2 (en) |
CA (1) | CA2292601C (en) |
DE (1) | DE69801508T2 (en) |
WO (1) | WO1999000717A1 (en) |
Families Citing this family (65)
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US8044793B2 (en) | 2001-03-01 | 2011-10-25 | Fisher-Rosemount Systems, Inc. | Integrated device alerts in a process control system |
US6994827B2 (en) * | 2000-06-03 | 2006-02-07 | Symyx Technologies, Inc. | Parallel semicontinuous or continuous reactors |
EP1295185B9 (en) * | 2000-06-29 | 2005-01-05 | Aspen Technology, Inc. | Computer method and apparatus for constraining a non-linear approximator of an empirical process |
DE10037153C2 (en) * | 2000-07-31 | 2003-04-10 | Franz Willeke | Device for polymerization in a loop reactor |
KR100586728B1 (en) * | 2000-08-24 | 2006-06-08 | 삼성토탈 주식회사 | Method of estimating product polymer properties |
US6647354B1 (en) | 2000-09-22 | 2003-11-11 | Honeywell Inc. | Iterative learning update for batch mode processing |
US6640161B1 (en) | 2001-02-02 | 2003-10-28 | Uop Llc | Method for operating a steam stripped fractionation column |
US7720727B2 (en) | 2001-03-01 | 2010-05-18 | Fisher-Rosemount Systems, Inc. | Economic calculations in process control system |
US8073967B2 (en) | 2002-04-15 | 2011-12-06 | Fisher-Rosemount Systems, Inc. | Web services-based communications for use with process control systems |
US6795798B2 (en) | 2001-03-01 | 2004-09-21 | Fisher-Rosemount Systems, Inc. | Remote analysis of process control plant data |
US6965806B2 (en) | 2001-03-01 | 2005-11-15 | Fisher-Rosemount Systems Inc. | Automatic work order/parts order generation and tracking |
US7389204B2 (en) | 2001-03-01 | 2008-06-17 | Fisher-Rosemount Systems, Inc. | Data presentation system for abnormal situation prevention in a process plant |
US6954713B2 (en) * | 2001-03-01 | 2005-10-11 | Fisher-Rosemount Systems, Inc. | Cavitation detection in a process plant |
GB2374934A (en) * | 2001-04-27 | 2002-10-30 | Ashe Morris Ltd | Calibrating a reaction system with a heat exchanger |
GB2374949A (en) * | 2001-04-27 | 2002-10-30 | Ashe Morris Ltd | Monitoring and controlling reaction system in reactor |
US7162534B2 (en) * | 2001-07-10 | 2007-01-09 | Fisher-Rosemount Systems, Inc. | Transactional data communications for process control systems |
US9635540B2 (en) | 2002-03-25 | 2017-04-25 | Jeffrey D. Mullen | Systems and methods for locating cellular phones and security measures for the same |
US7600234B2 (en) * | 2002-12-10 | 2009-10-06 | Fisher-Rosemount Systems, Inc. | Method for launching applications |
US8935298B2 (en) | 2002-12-30 | 2015-01-13 | Fisher-Rosemount Systems, Inc. | Integrated navigational tree importation and generation in a process plant |
US6742347B1 (en) * | 2003-01-07 | 2004-06-01 | Carrier Corporation | Feedforward control for absorption chiller |
US20040158474A1 (en) * | 2003-02-06 | 2004-08-12 | Karschnia Robert J. | Service facility for providing remote diagnostic and maintenance services to a process plant |
US7953842B2 (en) | 2003-02-19 | 2011-05-31 | Fisher-Rosemount Systems, Inc. | Open network-based data acquisition, aggregation and optimization for use with process control systems |
US6915235B2 (en) * | 2003-03-13 | 2005-07-05 | Csi Technology, Inc. | Generation of data indicative of machine operational condition |
US7634384B2 (en) * | 2003-03-18 | 2009-12-15 | Fisher-Rosemount Systems, Inc. | Asset optimization reporting in a process plant |
US7242989B2 (en) * | 2003-05-30 | 2007-07-10 | Fisher-Rosemount Systems, Inc. | Apparatus and method for batch property estimation |
US7173095B2 (en) * | 2003-06-20 | 2007-02-06 | Akzo Nobel N. V. | Polymerization process involving the dosing initiators |
US7232506B2 (en) * | 2003-10-08 | 2007-06-19 | Deposition Sciences, Inc. | System and method for feedforward control in thin film coating processes |
US20050136547A1 (en) * | 2003-12-22 | 2005-06-23 | Abb Inc. | Polymer reaction and quality optimizer |
US7030747B2 (en) * | 2004-02-26 | 2006-04-18 | Fisher-Rosemount Systems, Inc. | Method and system for integrated alarms in a process control system |
US7676287B2 (en) | 2004-03-03 | 2010-03-09 | Fisher-Rosemount Systems, Inc. | Configuration system and method for abnormal situation prevention in a process plant |
US7515977B2 (en) * | 2004-03-30 | 2009-04-07 | Fisher-Rosemount Systems, Inc. | Integrated configuration system for use in a process plant |
DE102004028002A1 (en) * | 2004-06-09 | 2006-01-05 | Stockhausen Gmbh | Process for the preparation of hydrophilic polymers using a computer generated model |
JP2008503012A (en) | 2004-06-12 | 2008-01-31 | フィッシャー−ローズマウント システムズ, インコーポレイテッド | System and method for detecting abnormal conditions associated with process gain in a control loop |
WO2006002168A1 (en) * | 2004-06-21 | 2006-01-05 | Applied Photonics, Inc. | Device, system and method for cutting, cleaving or separating a substrate material |
US8005647B2 (en) | 2005-04-08 | 2011-08-23 | Rosemount, Inc. | Method and apparatus for monitoring and performing corrective measures in a process plant using monitoring data with corrective measures data |
US9201420B2 (en) | 2005-04-08 | 2015-12-01 | Rosemount, Inc. | Method and apparatus for performing a function in a process plant using monitoring data with criticality evaluation data |
US7310572B2 (en) * | 2005-09-16 | 2007-12-18 | Honeywell International Inc. | Predictive contract system and method |
DE602005015220D1 (en) * | 2005-09-16 | 2009-08-13 | Mettler Toledo Ag | Method for simulating a process on a laboratory scale |
DE102005060635A1 (en) * | 2005-12-13 | 2007-06-14 | Siemens Ag | Control method for cooling a technical system |
US8145358B2 (en) | 2006-07-25 | 2012-03-27 | Fisher-Rosemount Systems, Inc. | Method and system for detecting abnormal operation of a level regulatory control loop |
US7912676B2 (en) | 2006-07-25 | 2011-03-22 | Fisher-Rosemount Systems, Inc. | Method and system for detecting abnormal operation in a process plant |
US8606544B2 (en) | 2006-07-25 | 2013-12-10 | Fisher-Rosemount Systems, Inc. | Methods and systems for detecting deviation of a process variable from expected values |
US7657399B2 (en) | 2006-07-25 | 2010-02-02 | Fisher-Rosemount Systems, Inc. | Methods and systems for detecting deviation of a process variable from expected values |
WO2008040018A2 (en) | 2006-09-28 | 2008-04-03 | Fisher-Rosemount Systems, Inc. | Abnormal situation prevention in a heat exchanger |
US7853431B2 (en) | 2006-09-29 | 2010-12-14 | Fisher-Rosemount Systems, Inc. | On-line monitoring and diagnostics of a process using multivariate statistical analysis |
US8032341B2 (en) | 2007-01-04 | 2011-10-04 | Fisher-Rosemount Systems, Inc. | Modeling a process using a composite model comprising a plurality of regression models |
US8032340B2 (en) | 2007-01-04 | 2011-10-04 | Fisher-Rosemount Systems, Inc. | Method and system for modeling a process variable in a process plant |
US7827006B2 (en) | 2007-01-31 | 2010-11-02 | Fisher-Rosemount Systems, Inc. | Heat exchanger fouling detection |
US10410145B2 (en) | 2007-05-15 | 2019-09-10 | Fisher-Rosemount Systems, Inc. | Automatic maintenance estimation in a plant environment |
US8301676B2 (en) | 2007-08-23 | 2012-10-30 | Fisher-Rosemount Systems, Inc. | Field device with capability of calculating digital filter coefficients |
US7702401B2 (en) | 2007-09-05 | 2010-04-20 | Fisher-Rosemount Systems, Inc. | System for preserving and displaying process control data associated with an abnormal situation |
US9323247B2 (en) | 2007-09-14 | 2016-04-26 | Fisher-Rosemount Systems, Inc. | Personalized plant asset data representation and search system |
US8055479B2 (en) | 2007-10-10 | 2011-11-08 | Fisher-Rosemount Systems, Inc. | Simplified algorithm for abnormal situation prevention in load following applications including plugged line diagnostics in a dynamic process |
EP2055720A1 (en) * | 2007-11-05 | 2009-05-06 | Total Petrochemicals Research Feluy | Predictive model for density and melt index of polymer leaving loop reactor |
EP2055721A1 (en) * | 2007-11-05 | 2009-05-06 | Total Petrochemicals Research Feluy | Method for optimising the transition from one polymer grade to another |
CN102316973B (en) * | 2007-12-21 | 2014-12-24 | 巴斯夫欧洲公司 | Method for producing a polymer |
CN101876822B (en) * | 2009-04-30 | 2012-07-25 | 上海天坛助剂有限公司 | Automatic control method for polyethenoxy ether production equipment |
US9927788B2 (en) | 2011-05-19 | 2018-03-27 | Fisher-Rosemount Systems, Inc. | Software lockout coordination between a process control system and an asset management system |
US9529348B2 (en) | 2012-01-24 | 2016-12-27 | Emerson Process Management Power & Water Solutions, Inc. | Method and apparatus for deploying industrial plant simulators using cloud computing technologies |
CA3061674A1 (en) * | 2017-05-19 | 2018-11-22 | Basf Coatings Gmbh | Production system for manufacture of formulations |
CA3061673A1 (en) * | 2017-05-19 | 2018-11-22 | Basf Coatings Gmbh | Production system for manufacture of formulations |
RU2679221C1 (en) * | 2018-04-16 | 2019-02-06 | Федеральное государственное бюджетное образовательное учреждение высшего образования "Российский химико-технологический университет имени Д. И. Менделеева" (РХТУ им. Д. И. Менделеева) | Method of automatic control of the reactor of suspension polymerization |
US20210060514A1 (en) * | 2019-08-27 | 2021-03-04 | New York University | Method and apparatus for the rapid discovery and design of polymerizations |
EP4230289A1 (en) | 2022-02-16 | 2023-08-23 | CHT Turkey Kimya Sanayi ve Ticaret A.S. | Emulsion polymerization management (epm) system by proportional heating/cooling and flow controlling for consistent product qualities |
CN116143957A (en) * | 2022-08-26 | 2023-05-23 | 河北国超热力工程有限公司 | Intelligent control method for constant temperature reaction in heating process of polyvinyl chloride polymerization process |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4265263A (en) * | 1979-08-28 | 1981-05-05 | Phillips Petroleum Company | Non-linear level controller |
US4619901A (en) * | 1985-02-21 | 1986-10-28 | Phillips Petroleum Company | Control of polymerization reaction |
US5730937A (en) * | 1986-06-05 | 1998-03-24 | Pardikes; Dennis G. | Module for automatically controlling a polymer processing system |
US5343407A (en) * | 1991-11-01 | 1994-08-30 | Phillips Petroleum Company | Nonlinear model based distillation control |
US5519605A (en) * | 1994-10-24 | 1996-05-21 | Olin Corporation | Model predictive control apparatus and method |
US5748467A (en) * | 1995-02-21 | 1998-05-05 | Fisher-Rosemont Systems, Inc. | Method of adapting and applying control parameters in non-linear process controllers |
US5682309A (en) * | 1995-04-28 | 1997-10-28 | Exxon Chemical Patents Inc. | Feedback method for controlling non-linear processes |
BE1009406A3 (en) * | 1995-06-09 | 1997-03-04 | Solvay | Method of control methods for synthetic chemicals. |
-
1997
- 1997-06-30 US US08/885,562 patent/US6106785A/en not_active Expired - Fee Related
-
1998
- 1998-06-26 JP JP50572799A patent/JP4002305B2/en not_active Expired - Fee Related
- 1998-06-26 EP EP98931594A patent/EP0995150B1/en not_active Expired - Lifetime
- 1998-06-26 CA CA002292601A patent/CA2292601C/en not_active Expired - Fee Related
- 1998-06-26 DE DE69801508T patent/DE69801508T2/en not_active Expired - Fee Related
- 1998-06-26 WO PCT/US1998/013232 patent/WO1999000717A1/en active IP Right Grant
-
1999
- 1999-11-08 US US09/435,912 patent/US6440374B1/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US6106785A (en) | 2000-08-22 |
EP0995150B1 (en) | 2001-08-29 |
DE69801508T2 (en) | 2002-05-08 |
CA2292601C (en) | 2007-07-03 |
JP2002511963A (en) | 2002-04-16 |
US6440374B1 (en) | 2002-08-27 |
JP4002305B2 (en) | 2007-10-31 |
EP0995150A1 (en) | 2000-04-26 |
WO1999000717A1 (en) | 1999-01-07 |
DE69801508D1 (en) | 2001-10-04 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |