CA2298450A1 - Thermal shock resistant apparatus for molding thixotropic materials - Google Patents
Thermal shock resistant apparatus for molding thixotropic materials Download PDFInfo
- Publication number
- CA2298450A1 CA2298450A1 CA002298450A CA2298450A CA2298450A1 CA 2298450 A1 CA2298450 A1 CA 2298450A1 CA 002298450 A CA002298450 A CA 002298450A CA 2298450 A CA2298450 A CA 2298450A CA 2298450 A1 CA2298450 A1 CA 2298450A1
- Authority
- CA
- Canada
- Prior art keywords
- nozzle
- barrel
- constructed
- thermal shock
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title abstract 2
- 230000035939 shock Effects 0.000 title abstract 2
- 230000009974 thixotropic effect Effects 0.000 title abstract 2
- 238000010276 construction Methods 0.000 abstract 1
- 238000012544 monitoring process Methods 0.000 abstract 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/007—Semi-solid pressure die casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2272—Sprue channels
- B22D17/2281—Sprue channels closure devices therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S164/00—Metal founding
- Y10S164/90—Rheo-casting
Abstract
An apparatus for processing feed stock into a thixotropic state. The apparatus includes a barrel with first, second and nozzle sections.
The first, second and nozzle sections are connected together and include surfaces that cooperatively define a central passageway through the barrel. The first section is constructed of a first material, the second end section is constructed of a second material and the nozzle is constructed of a third material. The first material exhibits a greater resistance to thermal fatigue and thermal shock than the second material while the nozzle section includes a bushing which inhibits heat transfer to the die, precluding excessive molding pressures and cycle times.
The apparatus also includes a preheater for preheating the feed stock before entry into the barrel, a thermal gradient monitoring system, a novel robust nozzle construction, and a two-stage embodiment of the apparatus.
The first, second and nozzle sections are connected together and include surfaces that cooperatively define a central passageway through the barrel. The first section is constructed of a first material, the second end section is constructed of a second material and the nozzle is constructed of a third material. The first material exhibits a greater resistance to thermal fatigue and thermal shock than the second material while the nozzle section includes a bushing which inhibits heat transfer to the die, precluding excessive molding pressures and cycle times.
The apparatus also includes a preheater for preheating the feed stock before entry into the barrel, a thermal gradient monitoring system, a novel robust nozzle construction, and a two-stage embodiment of the apparatus.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US940,631 | 1997-09-30 | ||
US08/940,631 US5983978A (en) | 1997-09-30 | 1997-09-30 | Thermal shock resistant apparatus for molding thixotropic materials |
PCT/US1998/020623 WO1999016565A1 (en) | 1997-09-30 | 1998-09-29 | Thermal shock resistant apparatus for molding thixotropic materials |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2298450A1 true CA2298450A1 (en) | 1999-04-08 |
CA2298450C CA2298450C (en) | 2004-07-13 |
Family
ID=25475181
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002298450A Expired - Fee Related CA2298450C (en) | 1997-09-30 | 1998-09-29 | Thermal shock resistant apparatus for molding thixotropic materials |
Country Status (14)
Country | Link |
---|---|
US (2) | US5983978A (en) |
EP (1) | EP1019210B1 (en) |
JP (2) | JP4308333B2 (en) |
KR (1) | KR100583000B1 (en) |
CN (1) | CN1168561C (en) |
AT (1) | ATE290935T1 (en) |
AU (1) | AU741260B2 (en) |
BR (1) | BR9812697A (en) |
CA (1) | CA2298450C (en) |
DE (1) | DE69829393T2 (en) |
IL (1) | IL134397A0 (en) |
NO (1) | NO20001623L (en) |
TW (1) | TW520309B (en) |
WO (1) | WO1999016565A1 (en) |
Families Citing this family (58)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6474399B2 (en) | 1998-03-31 | 2002-11-05 | Takata Corporation | Injection molding method and apparatus with reduced piston leakage |
US20030051851A1 (en) * | 2001-09-17 | 2003-03-20 | Fujio Yamada | Devices and methods for melting materials |
US6244388B1 (en) * | 1999-07-07 | 2001-06-12 | Sunny Die Casting, Inc. | Lube applicator for die cast machine plunger |
JP3410410B2 (en) * | 1999-12-24 | 2003-05-26 | 日精樹脂工業株式会社 | Molten metal injection equipment |
JP3488959B2 (en) * | 1999-12-28 | 2004-01-19 | 日精樹脂工業株式会社 | Injection molding machine for low melting metal materials |
JP3449544B2 (en) * | 1999-12-28 | 2003-09-22 | 日精樹脂工業株式会社 | Screws for injection molding of metal materials |
DE10052638B4 (en) * | 2000-10-24 | 2011-05-05 | Kahn, Friedhelm, Dr.-Ing. | Melting and casting process for the production of high-quality components with permissive shaping |
US20020150646A1 (en) * | 2001-02-23 | 2002-10-17 | Kestle Martin R. | Cradle for a quick barrel change |
US6520762B2 (en) | 2001-02-23 | 2003-02-18 | Husky Injection Molding Systems, Ltd | Injection unit |
US20020170696A1 (en) * | 2001-05-18 | 2002-11-21 | Ron Akers | Apparatus for molding metals |
US6692586B2 (en) | 2001-05-23 | 2004-02-17 | Rolls-Royce Corporation | High temperature melting braze materials for bonding niobium based alloys |
DE10135198A1 (en) * | 2001-07-19 | 2003-02-06 | Bayerische Motoren Werke Ag | Method and device for thixo injection molding of metallic material and application of the method |
DE60210126T2 (en) * | 2001-10-16 | 2006-08-31 | Phillips Plastics Corp., Prescott | PREPARATION OF MATERIAL FOR FORMING IN HALF-RESISTANT CONDITION |
US7648352B2 (en) * | 2001-10-29 | 2010-01-19 | Frito-Lay North America, Inc. | Apparatus for imprinting lines on direct-expanded food products having complex shapes with improved dimensional quality |
US6854970B2 (en) * | 2001-10-29 | 2005-02-15 | Frito-Lay North America, Inc. | Extruder die injection nozzle |
KR100485185B1 (en) * | 2002-03-15 | 2005-04-22 | 주식회사 한국캐드캠솔루션즈 | Apparatus and Method for manufacturing metal mold using semisolid rapid tooling |
US6736188B2 (en) * | 2002-06-28 | 2004-05-18 | Thixomat, Inc. | Apparatus for molding molten materials |
JP4272413B2 (en) * | 2002-11-18 | 2009-06-03 | 株式会社ソディックプラステック | Cold chamber die casting machine injection apparatus and weighing method thereof |
US6725901B1 (en) | 2002-12-27 | 2004-04-27 | Advanced Cardiovascular Systems, Inc. | Methods of manufacture of fully consolidated or porous medical devices |
US6860316B2 (en) * | 2003-01-06 | 2005-03-01 | Chi Yin Wu | Material melting device of metal injection molding machine |
CA2453397A1 (en) * | 2003-01-27 | 2004-07-27 | Wayne Liu (Weijie) W. J. | Method and apparatus for thixotropic molding of semisolid alloys |
US6918427B2 (en) * | 2003-03-04 | 2005-07-19 | Idraprince, Inc. | Process and apparatus for preparing a metal alloy |
DE10317762B4 (en) * | 2003-04-17 | 2006-01-05 | Krauss-Maffei Kunststofftechnik Gmbh | Apparatus and process for the production and processing of metallic melt |
ES2333705T3 (en) * | 2003-08-25 | 2010-02-26 | Fondarex S.A. | VACUUM PROCEDURE FOR MOLDING BY INJECTION OR PRESSURE. |
EP1683622B1 (en) * | 2003-11-14 | 2011-05-11 | Sumitomo Heavy Industries, Ltd. | Injection device and method of heating injection device |
US20060090343A1 (en) * | 2004-10-28 | 2006-05-04 | L&L Products, Inc. | Member for reinforcing, sealing or baffling and reinforcement system formed therewith |
US20060196626A1 (en) * | 2005-03-07 | 2006-09-07 | Thixomat, Inc. | Semisolid metal injection molding machine components |
US20070131375A1 (en) * | 2005-12-09 | 2007-06-14 | Husky Injection Molding Systems Ltd. | Thixo-molding shot located downstream of blockage |
DE102006002341A1 (en) * | 2006-01-18 | 2007-07-26 | Kompetenzzentrum Neue Materialien Nordbayern Gmbh | Die casting tool, especially for magnesium, has heated channel which leads to molding chamber, second channel linking these which is cooled by unit which can be adjusted to produce desired temperature in channel |
US7387154B2 (en) * | 2006-02-24 | 2008-06-17 | Husky Injection Molding Systems Ltd. | Metallic-molding-material runner having equilibrated flow |
US7353858B2 (en) * | 2006-05-17 | 2008-04-08 | Husky Injection Molding Systems Ltd. | Cap for servicing molding-system valve |
CN100381231C (en) * | 2006-06-23 | 2008-04-16 | 兰州理工大学 | Metal half-solid-state ingot continuous conveying heating device |
DE102006037883B4 (en) * | 2006-08-11 | 2008-07-31 | Leistritz Ag | Die for high temperature forging |
US20080079202A1 (en) * | 2006-10-03 | 2008-04-03 | Husky Injection Molding Systems Ltd. | Dryer Of Metal Molding System, Amongst Other Things |
US7694715B2 (en) * | 2007-01-23 | 2010-04-13 | Husky Injection Molding Systems Ltd. | Metal molding system |
US8139364B2 (en) | 2007-01-31 | 2012-03-20 | Robert Bosch Gmbh | Electronic control module assembly |
US7497680B2 (en) | 2007-02-21 | 2009-03-03 | Husky Injection Molding Systems Ltd. | Conduit connection of molding system |
CA2628504C (en) | 2007-04-06 | 2015-05-26 | Ashley Stone | Device for casting |
JP4627314B2 (en) * | 2007-12-28 | 2011-02-09 | 日精樹脂工業株式会社 | Injection cylinder of metal forming injection equipment |
CN101965233B (en) * | 2008-03-05 | 2013-02-20 | 南线公司 | Niobium as a protective barrier in molten metals |
DE102009032319A1 (en) * | 2009-07-09 | 2011-01-13 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Extruder for producing a component from light metal by a semi-solid-process, comprises a cylinder in which a conveyor screw is arranged, a drive for the conveyor screw, and a device for loading the cylinder with a material to be extruded |
US8574336B2 (en) | 2010-04-09 | 2013-11-05 | Southwire Company | Ultrasonic degassing of molten metals |
US8652397B2 (en) | 2010-04-09 | 2014-02-18 | Southwire Company | Ultrasonic device with integrated gas delivery system |
FR2959947B1 (en) * | 2010-05-11 | 2014-03-14 | Snecma | TOOLING INJECTION OF A PIECE |
CH704535B1 (en) * | 2011-02-21 | 2016-05-13 | Buss Ag | Mixing and kneading machine for continuous treatment processes. |
AT512229B1 (en) | 2011-11-10 | 2014-10-15 | Mold Thix Consulting Bueltermann Gmbh | DEVICE, APPARATUS AND METHOD FOR THE PRESSURE GASING OF METALLIC MATERIAL IN THE THIXOTROPIC CONDITION |
KR101365967B1 (en) * | 2012-02-27 | 2014-02-21 | 한국마그네슘기술연구조합 | continuous casting apparatus for magnesium billet of upper draw out type |
PT3071718T (en) | 2013-11-18 | 2019-09-20 | Southwire Co Llc | Ultrasonic probes with gas outlets for degassing of molten metals |
KR102275014B1 (en) * | 2013-12-27 | 2021-07-08 | 다이꼬 파마슈티컬 컴퍼니 리미티드 | Chlorine dioxide generation device and unit for chlorine dioxide generation |
CN104259428B (en) * | 2014-09-16 | 2017-01-11 | 苏州橙石铸造有限公司 | Heating system for die-casting machine injection device |
US10233515B1 (en) | 2015-08-14 | 2019-03-19 | Southwire Company, Llc | Metal treatment station for use with ultrasonic degassing system |
WO2017066882A1 (en) * | 2015-10-22 | 2017-04-27 | Exco Technologies Limited | Shot sleeve for die casting apparatus and method of fabricating same |
JP6636119B1 (en) * | 2018-11-21 | 2020-01-29 | 株式会社日本製鋼所 | Injection equipment |
JP7254619B2 (en) * | 2019-05-17 | 2023-04-10 | 芝浦機械株式会社 | die casting machine |
CN110405180A (en) * | 2019-08-15 | 2019-11-05 | 安徽旭隆精工科技有限公司 | One kind being used for die casting machine feeding device |
CN111940699A (en) * | 2020-07-20 | 2020-11-17 | 深圳市深汕特别合作区力劲科技有限公司 | Feeding device and die casting machine |
CN112338151B (en) * | 2020-11-06 | 2021-07-16 | 燕山大学 | Manufacturing equipment for continuously preparing metal powder semi-solid slurry |
CN117620125B (en) * | 2024-01-25 | 2024-04-05 | 成都卫达机械制造有限公司 | Production process of bulb die casting |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3549427A (en) * | 1968-08-27 | 1970-12-22 | Surface Technology Corp | Wear resistant materials |
US4694882A (en) * | 1981-12-01 | 1987-09-22 | The Dow Chemical Company | Method for making thixotropic materials |
US4694881A (en) * | 1981-12-01 | 1987-09-22 | The Dow Chemical Company | Method for making thixotropic materials |
GB8305066D0 (en) * | 1983-02-23 | 1983-03-30 | Secretary Industry Brit | Casting of material |
JP2739735B2 (en) * | 1988-09-12 | 1998-04-15 | カシオ計算機株式会社 | Thermal transfer method |
US5040589A (en) * | 1989-02-10 | 1991-08-20 | The Dow Chemical Company | Method and apparatus for the injection molding of metal alloys |
JP3176121B2 (en) * | 1992-04-13 | 2001-06-11 | 本田技研工業株式会社 | Metal injection molding equipment |
US5333844A (en) * | 1992-09-25 | 1994-08-02 | Martin Marietta Energy Systems, Inc. | Non-graphite crucible for high temperature applications |
US5501266A (en) * | 1994-06-14 | 1996-03-26 | Cornell Research Foundation, Inc. | Method and apparatus for injection molding of semi-solid metals |
CH691354A5 (en) * | 1994-11-22 | 2001-07-13 | Alusuisse Tech & Man Ag | Cradle for bolts. |
JP3817786B2 (en) * | 1995-09-01 | 2006-09-06 | Tkj株式会社 | Alloy product manufacturing method and apparatus |
WO1997021509A1 (en) * | 1995-12-12 | 1997-06-19 | Thixomat, Inc. | Apparatus for processing semisolid thixotropic metallic slurries |
US5711366A (en) * | 1996-05-31 | 1998-01-27 | Thixomat, Inc. | Apparatus for processing corrosive molten metals |
-
1997
- 1997-09-30 US US08/940,631 patent/US5983978A/en not_active Expired - Fee Related
-
1998
- 1998-09-29 CN CNB988095823A patent/CN1168561C/en not_active Expired - Fee Related
- 1998-09-29 IL IL13439798A patent/IL134397A0/en unknown
- 1998-09-29 EP EP98949689A patent/EP1019210B1/en not_active Expired - Lifetime
- 1998-09-29 AT AT98949689T patent/ATE290935T1/en not_active IP Right Cessation
- 1998-09-29 BR BR9812697-0A patent/BR9812697A/en not_active Application Discontinuation
- 1998-09-29 AU AU95962/98A patent/AU741260B2/en not_active Ceased
- 1998-09-29 JP JP51948299A patent/JP4308333B2/en not_active Expired - Fee Related
- 1998-09-29 WO PCT/US1998/020623 patent/WO1999016565A1/en active IP Right Grant
- 1998-09-29 DE DE69829393T patent/DE69829393T2/en not_active Expired - Lifetime
- 1998-09-29 CA CA002298450A patent/CA2298450C/en not_active Expired - Fee Related
- 1998-09-29 KR KR1020007003414A patent/KR100583000B1/en not_active IP Right Cessation
- 1998-12-09 TW TW087116177A patent/TW520309B/en not_active IP Right Cessation
-
1999
- 1999-06-03 US US09/325,269 patent/US6059012A/en not_active Expired - Lifetime
-
2000
- 2000-03-29 NO NO20001623A patent/NO20001623L/en unknown
-
2009
- 2009-02-19 JP JP2009036663A patent/JP2009160657A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
ATE290935T1 (en) | 2005-04-15 |
CN1168561C (en) | 2004-09-29 |
NO20001623D0 (en) | 2000-03-29 |
EP1019210B1 (en) | 2005-03-16 |
KR20010030809A (en) | 2001-04-16 |
CN1272075A (en) | 2000-11-01 |
AU9596298A (en) | 1999-04-23 |
EP1019210A1 (en) | 2000-07-19 |
CA2298450C (en) | 2004-07-13 |
DE69829393T2 (en) | 2006-03-16 |
IL134397A0 (en) | 2001-04-30 |
KR100583000B1 (en) | 2006-05-24 |
TW520309B (en) | 2003-02-11 |
US5983978A (en) | 1999-11-16 |
JP2002511800A (en) | 2002-04-16 |
WO1999016565A1 (en) | 1999-04-08 |
DE69829393D1 (en) | 2005-04-21 |
US6059012A (en) | 2000-05-09 |
BR9812697A (en) | 2000-08-22 |
JP4308333B2 (en) | 2009-08-05 |
AU741260B2 (en) | 2001-11-29 |
JP2009160657A (en) | 2009-07-23 |
NO20001623L (en) | 2000-03-29 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |