CA2321021A1 - Hybrid electro-optic device with combined mirror arrays - Google Patents

Hybrid electro-optic device with combined mirror arrays Download PDF

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Publication number
CA2321021A1
CA2321021A1 CA002321021A CA2321021A CA2321021A1 CA 2321021 A1 CA2321021 A1 CA 2321021A1 CA 002321021 A CA002321021 A CA 002321021A CA 2321021 A CA2321021 A CA 2321021A CA 2321021 A1 CA2321021 A1 CA 2321021A1
Authority
CA
Canada
Prior art keywords
mirrors
base
mirror array
mirror
electrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002321021A
Other languages
French (fr)
Inventor
Cristian A. Bolle
John Vanatta Ii Gates
Vladimir Anatolyevich Aksyuk
David John Bishop
Randy Clinton Giles
Ronald Edward Scotti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nokia of America Corp
Original Assignee
Lucent Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lucent Technologies Inc filed Critical Lucent Technologies Inc
Publication of CA2321021A1 publication Critical patent/CA2321021A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00Optical devices or arrangements for the control of light using movable or deformable optical elements
    • G02B26/08Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light
    • G02B26/0816Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light by means of one or more reflecting elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/35Optical coupling means having switching means
    • G02B6/351Optical coupling means having switching means involving stationary waveguides with moving interposed optical elements
    • G02B6/3512Optical coupling means having switching means involving stationary waveguides with moving interposed optical elements the optical element being reflective, e.g. mirror
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/35Optical coupling means having switching means
    • G02B6/354Switching arrangements, i.e. number of input/output ports and interconnection types
    • G02B6/35543D constellations, i.e. with switching elements and switched beams located in a volume
    • G02B6/3556NxM switch, i.e. regular arrays of switches elements of matrix type constellation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S359/00Optical: systems and elements
    • Y10S359/904Micromirror

Abstract

An optical signal processing apparatus includes at least two mirror array chips mounted on an upper surface of a base in close proximity to each other to form a compound array. Each mirror array chip includes a substrate, and a plurality of spaced-apart mirrors mounted on an upper surface of the substrate. The mirrors are movable in response to an electrical signal. A plurality of electrical leads for conduct the electrical signals to the mirrors, at least a portion of the electrical leads extending at least partially along the upper surface of the base between a lower surface of the substrate and the upper surface of the base.

Description

' CA 02321021 2000-09-27 Aksyuk 23-43-5-13-52-12 HYBRID EI~ECTRO-OPTIC DEVICE WITH COMBINED MIRROR
ARRAY S
Field Of The Invention The present invention relates to optical signal processing apparatus and more particularly to an optical apparatus having a mirror array.
Background Of The Related Art Electro-optic devices often employ an array of micro-machined mirrors, each mirror being individually movable in response to an electrical signal. For example, the mirrors can each be cantilevered and moved by an electrostatic force. Typically, electro-optic mirror array devices can be used as optical cross connects in optical communication systems, visual presentations and displays, for example.
Generally, each mirror of the cross connect is addressed by a number of electrical lead lines and receives a beam of light from, for example, an individual optical fiber in a fiber optic bundle. The beams reflected from the mirrors are individually directed to a prespecified location (for example, another fiber optic bundle) by individually moving the mirrors.
It is desirable to have a high density of optical transfer. However, large mirror arrays are generally not feasible because the electrical interconnection density often presents a bottleneck. As the number of mirrors in an array increases, the number of electrical lead lines also increases, and these lead lines must be crowded into more confined spaces. For example, a 256 mirror array chip (16 x 16 array) with four lead lines per mirror requires 1,032 wirebond pads and electrical interconnections. The ' CA 02321021 2000-09-27 Aksyuk 23-43-5-13-52-12 2 electrical leads must be adequately spaced to handle -relatively high voltage (e. g., 100-150 volts). Hence there is a limit as to how small the leads can be made and how closely they can be spaced apart from each other. The routing of this number of electrical wires between the individual mirror elements, and routing from the chip center to the outer edge, forces the mirror spacing to be larger than desired and limits the useful size of the integrated array.
What is needed is an electro-optic chip which includes a larger array of mirrors while not increasing the mirror spacing.
Summary An optical signal processing apparatus is provided herein which comprises: a base, and at least two mirror array chips mounted on an upper surface of the base in close proximity to each other to form a compound array.
Each mirror array chip includes a substrate and a plurality of spaced-apart mirrors mounted on an upper surface of the substrate. The mirrors are movable in response to an electrical signal. The mirror array chip further includes a plurality of electrical leads for conducting the electrical signal to the mirrors. At least a portion of the electrical leads extend at least partially along the upper surface of the base between a lower surface of the substrate and the upper surface of the base.
Brief Description Of The Drawings Various embodiments of the invention are described below with reference to the drawings wherein:
FIG. 1 is a perspective view of a mirror array chip;

' CA 02321021 2000-09-27 Aksyuk 23-43-5-13-52-12 3 FIG. 2 is a plan view of the base upon which the mirror array chips are mounted;
FIG. 3 is a diagrammatic plan view of the optical signal processing apparatus including four 16x16 mirror array chips; and FIG. 4 is an elevational side view of a hybrid electro-optic assembly.
Detailed Description Of Preferred Embodiments Referring now to FIG. 1, a mirror array chip 10 is shown which includes a substrate 11, a plurality of mirrors 12 positioned on the substrate 11, and a plurality of electrical lead lines 14 extending from each mirror 12 to connection points 14a beyond the periphery of the substrate 11. The substrate 11 can be, for example, a silicon wafer.
Such mirror array chips are known to those with skill in the art. The mirrors 12 are typically fabricated by micro-machining and are movable from one angular orientation to another in response to the application thereto of an electrostatic force. Electrical leads (at least two, and preferably four per mirror) carry the electrical charge to the mirror. By individually regulating the charges on the electrical lead lines 14 the position of the mirrors can be individually adjusted as desired. The mirrors 12 can be of any appropriate shape (e. g., circular, square, rectangular, and the like), and can be of any suitable size, but typically range in diameter from about 100 to 1,000 Eun, preferably 200 to 800 Nm, and more preferably 400 to 600 Vim. The center to center spacing of the mirrors 12 can be any dimension greater than one mirror diameter, but typically ranges from 1.5 mirror diameters to about 3 mirror diameters, preferably from 1.75 mirror diameters to ' CA 02321021 2000-09-27 Aksyuk 23-43-5-13-52-12 about 2.25 mirror diameters. The spacing between the edge of one mirror and the edge of its closest neighboring mirror can range from about 100 to 1,000 Vim, preferably 200 to 800 Vim, and more preferably 400 to 600 Nm.
Typically, the mirror array chip 10 can be used, for example, in optical cross connect applications in which light beams from a bundle of optical fibers are individually directed onto each mirror 12. The mirrors 12 are individually adjustable to deflect the light beams to predetermined optical receivers, such as another bundle of optical fibers.
Mirror array chip 10 shown in FIG. 1 is a 3x3 mirror array containing 9 mirrors, of which 8 mirrors are peripheral and 1 mirror is interior. As can readily be appreciated, the electrical lead lines of the interior mirror must extend through the space between two other mirrors. However, as the number of mirrors in an array is increased, the number of interior mirrors dramatically increases. For a 16x16 mirror array chip containing 256 mirrors there are 60 peripheral mirrors and 196 interior mirrors. As explained above, the lead lines to the 196 interior mirrors must be routed through the spaces between mirrors. Since the wires carry a relatively high electrostatic voltage (e. g., typically 100-150 volts) there must be adequate spacing between the lead lines 14. The practical limiting size of the mirror array chip is 16x16, i.e., a 256 mirror array. Typically, the length of each side of a 256 mirror array chip of square shape with 500 Eun diameter mirrors is about 2 cm. To increase the size of the array would require increased spacing between mirrors, which undesirably decreases the mirror density of the array. The invention described herein increases the ' CA 02321021 2000-09-27 Aksyuk 23-43-5-13-52-12 5 capacity of the optical cross connect to accommodate fiber optic bundles with over 1,000 optical fibers yet still retaining a high mirror density.
Referring to FIG. 2, four mirror array chips 10 are S positioned in respective spaces 10a, lOb, lOc, and lOd, on a support 100, which includes a base 101, and a plurality of secondary leads 103 each corresponding to a respective lead line 14 and forming a continuous electrical connection. Base 101 can be silicon, high density multilayered thin film sheet, ceramic, or standard circuit boards. Typically, the support 100 has an edge length or a diameter of several inches. The secondary leads 103 extend from the connection points 14a towards connection points 103a the periphery 100a of support 100. Manufacturing techniques for fabricating a support and for affixing a mirror array chip thereto are known in the art.
As can be seen, secondary leads 103 fan outward as they approach the periphery 100a so that the spacing between the secondary leads 103 is greater near periphery 100a than at the edges of the mirror array chips 10. The greater spacing between the secondary lead lines near periphery 100a facilitates the use of wirebonding and soldering as methods for electrically connecting the secondary leads 103 to other electrical components.
Soldering, for example, requires a spacing of about 200 ~m between lead lines, which cannot be readily achieved on the mirror array chip 10 itself.
A significant feature of the present invention is that at least a portion of the secondary lead lines 103 traverse the spaces 10a, lOb, 10c, and lOd, onto which the respective mirror array chips 10 are positioned. Thus, the secondary lead lines 103 extend beneath the mirror array Aksyuk 23-43-5-13-52-12 chips l0and between the bottom surface of the respective mirror array chip and the top surface of the base 101, 'thereby exploiting an additional area of space. Use of this additional area beneath the mirror array chips 10 enables at least two, and preferably four mirror array chips 10 to be positioned in close proximity. thereby forming a compound array of greater capacity.
Referring to FIG. 3, a compound, square multichip array 200 is illustrated which includes 1024 mirror elements 210 in four separate 16x16 mirror array chips 211, 212, 213, 214 and more than 4,000 wirebond pads and electrical connections (not shown), positioned on a base 220. Length L is no more than about 4 cm. Multichip array 200 therefore has a 1,024 mirror capacity at a density of about 64 mirrors per square cm.
Referring now to FIG. 4, a hybrid, mufti-layered electro-optic structure 300 is shown which includes a plurality of mirror array chips 301 defining a first layer 300a positioned on a base 302 defining a second layer 300b, the mirror array chips 301 being electrically connected thereto to form a compound, multichip array. A plurality of wirebonds 303 electrically connect the electrical leads of the base 302 to a wafer 304 defining a third layer 300c supporting an integrated signal processing circuit.
Optional vias 305 electrically connect the integrated circuit of wafer 304 to a printed circuit on board 307 defining a fourth layer 300d. Discrete passive and/or active electronic components 306 may optionally be incorporated into the circuit on board 307. Such components can include, for example, transistors, rectifiers, capacitors, inductors, batteries, and the like.
Cable connectors 308a and 308b provide electrical power and/or electrical signals to the structure 300 from a Aksyuk 23-43-5-13-52-12 source (not shown). The electrical circuits on wafer 304 and board 307 direct electrical signals to the individual mirrors and may included decoding functions. The layers of the structure 300 can be individually fabricated from single or double sided silicon wafers, flex tape, multi layered ceramics, and multi-layered circuit boards.
A bundle of optical fibers 309a transmits light to the mirror array chips 301, each optical fiber individually directing a beam of light to a respective one of the mirrors in the mirror array chips 301. The mirrors are controlled by electronic signals to individually direct the light beams to a respective one of the optical fibers of bundle 309b. Over 1,000 fibers can be in each bundle. The light beams can be used, for example, in visual displays, or as carriers of digital information in telecommunication networks.
While the above description contains many specifics, these specifics should not be construed as limitations of the invention, but as exemplifications of preferred embodiments thereof. Those skilled in the art will envision other variations within the scope and spirit of the invention as defined by the claims appended hereto.

Claims (20)

1. An optical signal processing apparatus which comprises:
a) a base;
b) at least two mirror array chips mounted on an upper surface of the base in close proximity to each other to form a compound array, each mirror array chip including a substrate, and a plurality of spaced-apart mirrors mounted on an upper surface of the substrate, the mirrors being movable in response to an electrical signal, and a plurality of electrical leads for conducting the electrical signal to the mirrors, at least a portion of the electrical leads extending at least partially along the upper surface of the base between a lower surface of the substrate and the upper surface of the base.
2. The apparatus of claim 1 wherein the compound array includes at least 1,000 mirrors.
3. The apparatus of claim 1 wherein four mirror array chips are mounted to the upper surface of the base.
4. The apparatus of claim 3 wherein each mirror array chip includes up to 256 mirrors.
5. The apparatus of claim 1 wherein the apparatus includes at least two lead wires for each mirror.
6. The apparatus of claim 4 wherein the apparatus includes at least four lead wires for each mirror.
7. The apparatus of claim 6 wherein the lead wires extend to a peripheral edge of the base and fan outward so as to be more spaced apart from each other in the vicinity of the base than in the vicinity of the mirror array chips.
8..The apparatus of claim 1 wherein the mirrors range in diameter from about 100 µm to about 1,000 µm.
9. The apparatus of claim 1 wherein the mirrors are spaced apart from each other a distance of from about 100 µm to about 1, 000 µm.
10. The apparatus of claim 1 wherein the lead wires are sufficiently sized and spaced apart to carry a voltage of up to about 150 volts.
11. The apparatus of claim 1 wherein the substrate is fabricated from silicon.
12. The apparatus of claim 1 wherein the base is fabricated from silicon.
13. An electro-optic signal processing assembly which comprises:
a) an optical signal processing apparatus which includes i) a base, and ii) at least two mirror array chips mounted on an upper surface of the base in close proximity to each other to form a compound array, each mirror array chip including a substrate, and a plurality of spaced-apart mirrors mounted on an upper surface of the substrate, the mirrors being movable in response to respectively directed electrical signals, and a plurality of electrical leads for conducting the electrical signals to the respective mirrors, at least a portion of the electrical leads extending at least partially along the upper surface of the base between a lower surface of the substrate and the upper surface of the base;
b) a plurality of optical fibers for individually conveying light beams to respective mirrors of the mirror array chips;
c) a plurality of receptors for individually receiving light beams reflected by respective mirrors of the mirror array chips; and d) at least one electrical circuit for processing electrical signals to be conducted by the electrical leads to the respective mirrors.
14. The assembly of claim 13 wherein the plurality of receptors for individually receiving light beams comprises a second plurality of optical fibers.
15. The assembly of claim 13 wherein the compound array includes at least 1,000 mirrors.
16. The assembly of claim 15 wherein the compound array includes four mirror array chips, each mirror array chip possessing 256 mirrors.
17. The assembly of claim 16 wherein the optical signal processing apparatus includes at least four electrical leads for each mirror.
18. The assembly of claim 13 wherein the at least two mirror array chips define a first layer, the base defines a second layer, and the assembly further includes a wafer having a surface to which the base is affixed, the wafer defining a third layer and including at least a portion of the electrical circuit for processing electrical signals.
19. The assembly of claim 18 further including a fourth layer to which the wafer is affixed, the fourth layer including at least a portion of the electrical circuit for processing electrical signals.
20. The assembly of claim 19 wherein the base and the wafer are fabricated from silicon.
CA002321021A 1999-10-01 2000-09-27 Hybrid electro-optic device with combined mirror arrays Abandoned CA2321021A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/410,586 1999-10-01
US09/410,586 US6288821B1 (en) 1999-10-01 1999-10-01 Hybrid electro-optic device with combined mirror arrays

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CA2321021A1 true CA2321021A1 (en) 2001-04-01

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EP (1) EP1093004A3 (en)
JP (1) JP2001147386A (en)
CA (1) CA2321021A1 (en)

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Also Published As

Publication number Publication date
EP1093004A2 (en) 2001-04-18
EP1093004A3 (en) 2003-04-02
US6288821B1 (en) 2001-09-11
JP2001147386A (en) 2001-05-29

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