CA2327615C - Substance system - Google Patents

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Publication number
CA2327615C
CA2327615C CA002327615A CA2327615A CA2327615C CA 2327615 C CA2327615 C CA 2327615C CA 002327615 A CA002327615 A CA 002327615A CA 2327615 A CA2327615 A CA 2327615A CA 2327615 C CA2327615 C CA 2327615C
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CA
Canada
Prior art keywords
dispersion
tdi
component
film
cross
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002327615A
Other languages
French (fr)
Other versions
CA2327615A1 (en
Inventor
Christian Terfloth
Dieter Guse
Theodor Hippold
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jowat Lobers und Frank GmbH and Co KG
Original Assignee
Jowat Lobers und Frank GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jowat Lobers und Frank GmbH and Co KG filed Critical Jowat Lobers und Frank GmbH and Co KG
Publication of CA2327615A1 publication Critical patent/CA2327615A1/en
Application granted granted Critical
Publication of CA2327615C publication Critical patent/CA2327615C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/80Masked polyisocyanates
    • C08G18/8003Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen
    • C08G18/8006Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32
    • C08G18/8038Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32 with compounds of C08G18/3225
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/7806Nitrogen containing -N-C=0 groups
    • C08G18/7818Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups
    • C08G18/7825Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups containing ureum groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/79Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
    • C08G18/798Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing urethdione groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/02Polyureas
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2170/00Compositions for adhesives
    • C08G2170/80Compositions for aqueous adhesives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31551Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]

Abstract

A one-component dispersion comprising deactivated isocyanates which cross-links already at low temperatures (lower than 70 °C).

Description

Substance System The present invention relates to a storage-stable, cross-linkable aqueous one-component dispersion.
Nowadays, high performance adhesive bondings are achieved according to the state of the art with reactive adhesives. For this purpose, a series of different adhesive sys-tems is known. Due to their high reactivity, polyisocyanates are used for many appli-cations in this field.
There are, for example, isocyanate-terminated polymers which cross-link after the application with moisture. The disadvantage of these systems is that curing takes a long time since cross-linking is dependent on the diffusion rate of water.
Furthermore, cross-linking can remain incomplete in the case of very thick layers.
Two-component adhesives are mixed immediately before their application, which comprises an additional step for the user. Moreover, while preparing the two-compo-nent systems, errors may occur in proportioning or in mixing.
Further, one-component systems are known which may be formulated by blocking isocyanates with monofunctional reactants. Said blocking is thermally reversible, so that at elevated temperatures the blocking agent is separated and the released isocyanate forms a thermostable bond with the reactive polymer groups by cross-lin-king.
The disadvantage of these systems is that, if said blocking agent is volatile at applica-tion temperature, it vaporizes and may thus burden the environment or, if said bloc-king agent remains in the adhesives, it may lead to a deterioration or degradation as to the duality of said adhesives.
EP 0 204 970 discloses a process for the production of stable dispersions of fine powdered polyisocyanates in a liquid by treating said polyisocyanates with stabili-zing agents. In order to produce storage-stable dispersions of polyisocyanates and especially solid polyisocyanates and in order to prevent a premature, undesired reac-tion with the dispersion medium, the dispersed isocyanates are deactivated on their surface. They then possess a so-called retarded reactivity.
EP 0 204 970 further discloses the use as a cross-linker for said stable dispersions of fine powdered polyisocyanates produced according to the process of said document. The stabilization of the polyisocyanates is obtained by the application of a polymeric shell. The compounds used to enable this polymeric shell are called stabilizing agents. The deactivated polyisocyanates, which comprise said polymer shell, are called stabilized polyisocyanates. The disadvantage here is that the burst or break-up of the polyurea capsules and~thus cross-linking occurs at a temperature between 70 and 180°C.
The present invention provides a one-component dispersion cross-linking at low temperatures.
In one aspect, the invention provides a storage-stable, cross-linkable aqueous one-component dispersion, comprising: (a) a solid diisocyanate which has been surface-deactivated or encapsulated with an amine selected from the group consisting of di- and polyamines so as to have a retarded reactivity, said surface-deactivated or encapsulated diisocyanate being present in an amount within a range of 0.1% by weight to 10% by weight based on the total weight of the aqueous dispersion and being selected from the group consisting of a toluene-diisocyanate (TDI), TDI-urethdione, TDI-urea and 4,4'-methylene-di(phenylisocyanate) (MDI); and (b) a polyurethane based dispersion adhesive as a polymer component, wherein a film produced from the aqueous dispersion is cross-linkable at 20°C, 65% relative humidity without heating.
Applicants surprisingly found out that the use of encapsulated or deactivated isocyanates, which are known per se, as cross-linking agents in aqueous dispersions leads 2a to storage-stable systems cross-linking already at temperatures lower than 70°C.
It is assumed that the self-adhesion forces arising during the formation of the polymeric film mechanically destroy the polymeric shells of the isocyanates, thus leading to a cross-linking reaction which can be shown on the basis of the increase of film cohesion or the reduction of film elasticity, respectively.
The one-component dispersion according to the present invention has the advantage that it cross-links at relatively low temperatures, especially at room temperature, thereby avoiding the disadvantages of stable prior art one-component systems. Compared with prior art two-component adhesives, the one-component dispersions of the present invention provide the advantage that they exclude the possibility of errors in application by the user, e.g.
proportioning or mixing errors.
According to one embodiment of the present invention, the amounts of deactivated isocyanates in the one-component dispersions of the present invention are within the range of from 0.1% by weight up to 20% by weight, and especially of from 1% by weight up to 10% by weight.
The one-component dispersions of the present invention may be used in a multitude of applications, e.g. as a paint or a lacquer, as a coating, as a sealing material, as a cas-ting material and/or as an adhesive.
When used as an adhesive, a suitable dispersion adhesive according to the present invention may contain, for example, Dispercoll~ KA 8758. According to the present invention, suitable isocyanates are, for example, MDI or TDI, such as TDI-urethdione or TDI-urea. These isocyanates are deactivated according to the method known per se, and the resulting deactivated isocyanates are then added to an appropriate poly-mer such as a dispersion adhesive, while stirring. When the deactivated isocyanate is homogeneously and smoothly incorporated, the one-component dispersion of the present invention is ready to be used.
The one-component dispersion of the present invention can advantageously be used, for instance, for the bonding of three dimensional furniture fronts. These types of furniture fronts are produced in such a way, nowadays, that a plastic film or foil is pressed to a contoured .medium density fiberboard carrier under pressure while app-lying heat, so that the film or foil takes the shape or the contours of the medium den-sity fiberboard surface. The friction-type bond between the two substrates requires an adhesive which has previously been applied to the carrier. It is known that in or-der to realize high performance bonding with good heat stability, two-component polyurethane dispersion systems are used, wherein the aqueous dispersion is mixed with the water-emulsible polyisocyanate immediately before use. Due to propor-tioning errors or insufficient homogenization an optimal heat stability cannot be re-ached. Furthermore, the pot-life of these two-component systems is limited to a few hours anly.
The above-mentioned disadvantages can advantageously be avoided or at least mitigated by using the one-component dispersion adhesive of the present invention.
Examples are described in the following.

Gesthuysen, von Rohr & Eggert - 4 -Example 1: Synthesis of deactivated isocyanates Example 1.1:
100 ml of cyclohexane are placed into a beaker and 20 g of a TDI-urethdione (Desmodur~ TT, Bayer AG) are suspended while strongly stirring. Then, a solution of 0.06 g of methylpentamethylenediamine (Dytek~ A, DuPont) in 50 ml of cyclo-hexane is added. After a stirring time of two hours, the resulting solution is removed from the solvent so that a fine, white powder is obtained.
Example 1.2:
The synthesis process corresponds to that of Example 1.1, however, a TDI-urea (Desmodur~ LS 2116, Bayer AG) is used instead of said TDI-urethdione.
Example 2: Production and cross-linking of one-component dispersion adhe-sives The deactivated isocyanates from Examples 1.1 and 1.2 are added to Dispercoll~
KA
8758 while stirring. Stirring should continue until the isocyanates are homogeneously and smoothly incorporated.
The cross-linking of the storage-stable one-component dispersion adhesives at room temperature is clearly shown in the following examples:
Comparative Example:
Thermoplastic one-component dispersion: 100 g Dispercoll~ KA 8758 Example 2.1:
Cross-linkable one-component dispersion: 100 g Dispercoll~ KA 8758 and 4 g of deactivated isocyanate according to Example 1.1 Example 2.2 Cross-linkable one-component dispersion: 100 g Dispercoll~ KA 8758 and 4 g of deactivated isocyanate according to Example 1.2 Gesthuysen, von Rohr & Eggert - 5 -Films having a thickness of 1000 ~m are obtained using a filmdrawing bar, dried (20 °C/65 % relative humidity) and stored. The tensile strength of these films is de-termined using a tensile testing machine. The results obtained are listed in the fol-lowing table.
Table 1: Tensile strength of one-component dispersion adhesives which were cross-linked at room temperature Days* Tensile Strength in N/mm2 Comparative Example 2.1 Example 2.2 Exam 1e 4 7.2 10.5 13.4 7 7.3 13.1 14.6 14 7.1 13.8 13.3 28 6.5 11.2 15.2 *Films were stored at room temperature.
It can be seen from Table 1 that the tensile strength of the Comparative Example after a 4-, 7-, 14- or 28-day storage of the films at room temperature, respectively, is within the range of between 6.5 and 7.3 N/mm2. The tensile strength of the films of Example 2.1 and Example 2.2 is significantly higher than the tensile strength of the films of the Comparative Example: The film of Example 2.1 showed a tensile strength of between 10.5 and 13.8 N/mm2 at the given storage time, while the film of Example 2.2 showed a tensile strength of between 13.3 and 15.2 N/mm2.
The viscosity of the produced one-component dispersion adhesives of Example 2.1 and Example 2.2 remained constant for a storage time of three months at room tempe-rature.

Claims (7)

CLAIMS:
1. A storage-stable, cross-linkable aqueous one-component dispersion, comprising:
(a) a solid diisocyanate which has been surface-deactivated or encapsulated with an amine selected from the group consisting of di- and polyamines so as to have a retarded reactivity, said surface-deactivated or encapsulated diisocyanate being present in an amount within a range of 0.1% by weight to 10% by weight based on the total weight of the aqueous dispersion and being selected from the group consisting of a toluene-diisocyanate (TDI), TDI-urethdione, TDI-urea and 4,4'-methylene-di(phenylisocyanate) (MDI); and (b) a polyurethane based dispersion adhesive as a polymer component, wherein a film produced from the aqueous dispersion is cross-linkable at 20°C, 65% relative humidity without heating.
2. The one-component dispersion of claim 1, wherein the diisocyanate is selected from the group consisting of a TDI, TDI-urethdione and TDI-urea.
3. The one-component dispersion according to claim 1 or 2, wherein said one-component dispersion has a viscosity that remains constant at room temperature for a storage time of three months.
4. The one-component dispersion according to any one of claims 1 to 3, wherein the film obtained from said aqueous dispersion has a film thickness of 1,000 µm and a minimum tensile strength of 10.5 N/mm2 after storage for 4, 7, 14 and 28 days at room temperature.
5. An adhesive, comprising the one-component dispersion defined in any one of claims 1 to 3.
6. A film comprising components (a) and (b) as defined in claim 1 or 2.
7. The film according to claim 6, wherein the film has a thickness of 1000 µm and a tensile strength of at least 10.5 N/mm2 after storage for 4, 7, 14 and 28 days at room temperature.
CA002327615A 1998-05-07 1999-01-29 Substance system Expired - Fee Related CA2327615C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19820270 1998-05-07
DE19820270.9 1998-05-07
PCT/DE1999/000223 WO1999058590A1 (en) 1998-05-07 1999-01-29 Substance system

Publications (2)

Publication Number Publication Date
CA2327615A1 CA2327615A1 (en) 1999-11-18
CA2327615C true CA2327615C (en) 2006-12-05

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ID=7866878

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CA002327615A Expired - Fee Related CA2327615C (en) 1998-05-07 1999-01-29 Substance system

Country Status (19)

Country Link
US (1) US6686415B1 (en)
EP (1) EP1082373B1 (en)
JP (1) JP2002514668A (en)
KR (1) KR20010024983A (en)
CN (1) CN1142958C (en)
AT (1) ATE248874T1 (en)
AU (1) AU749308B2 (en)
BR (1) BR9910202B1 (en)
CA (1) CA2327615C (en)
CZ (1) CZ292951B6 (en)
DE (3) DE59906875D1 (en)
DK (1) DK1082373T3 (en)
ES (1) ES2207183T3 (en)
HK (1) HK1038030A1 (en)
MY (1) MY137567A (en)
PL (1) PL196942B1 (en)
RU (1) RU2204570C2 (en)
SI (1) SI1082373T1 (en)
WO (1) WO1999058590A1 (en)

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Publication number Priority date Publication date Assignee Title
DE10034637B4 (en) 2000-07-15 2004-04-08 Jowat Ag Storage stable isocyanate dispersions
DE10106630A1 (en) 2001-02-12 2002-08-22 Jowat Lobers U Frank Gmbh & Co Self-supporting reactive hot melt adhesive element and its use
DE10144524B4 (en) * 2001-09-05 2008-11-20 Jowat Ag Bonding of plastic extrudates with material surfaces
DE10210956B4 (en) * 2002-02-19 2008-03-13 Jowat Ag Reactive one-component coating and / or adhesive granules and process for its preparation and its use
DE50309990D1 (en) * 2002-02-22 2008-07-31 Jowat Ag Polyurethane compositions with low content of diisocyanate monomer (s)
GB2400104B (en) 2003-04-03 2007-10-10 Bostik Findley Ltd Storage stable adhesive paste compositions
DE102004026118A1 (en) * 2004-05-28 2005-12-15 Bayer Materialscience Ag adhesives
DE102007031594A1 (en) 2007-07-06 2009-01-08 Basf Coatings Ag Universal spotblender for one-component and two-component clearcoat
DE102010005994B4 (en) 2010-01-27 2022-07-28 Tianjin Shenglong Fibre Co., Ltd. Method for producing a hybrid upholstery element, in particular a seat and backrest upholstery element for use in a motor vehicle, an upholstery element and a vehicle seat with an upholstery element.
WO2015017531A1 (en) 2013-07-30 2015-02-05 H.B. Fuller Company Polyurethane adhesive film
JP2017531056A (en) * 2014-08-12 2017-10-19 エイチ.ビー.フラー カンパニー Thermosetting adhesive film
WO2016053468A1 (en) 2014-09-30 2016-04-07 Exxonmobil Chemical Patents Inc. Bimodal polypropylenes and method of making same
US10647841B2 (en) 2014-10-06 2020-05-12 Exxonmobil Chemical Patents Inc. Thermoplastic polyolefin containing amorphous ethylene elastomer
TWI685555B (en) 2014-12-15 2020-02-21 美商H B 富勒公司 Reactive adhesive with enhanced adhesion to metallic surfaces
CN108463504B (en) 2015-11-09 2021-03-23 埃克森美孚化学专利公司 Propylene-based elastomers for roofing compositions and methods of making the same
WO2017105614A1 (en) 2015-12-16 2017-06-22 Exxonmobil Chemical Patents Inc. Low crystalline polymer compositions
WO2017172102A1 (en) 2016-03-31 2017-10-05 Exxonmobil Chemical Patents Inc. Low crystalline polymer compositions prepared in a dual reactor
US10822481B2 (en) 2017-01-05 2020-11-03 Exxonmobil Chemical Patents Inc. Thermoplastic polyolefin compositions with ethylene-propylene copolymers

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DE3112117A1 (en) * 1981-03-27 1982-10-07 Bayer Ag, 5090 Leverkusen USE OF WATER DISPERSABLE POLYISOCYANATE PREPARATIONS AS ADDITIVES FOR AQUEOUS ADHESIVES
US4610927A (en) * 1983-09-14 1986-09-09 Kureha Kagaku Kogyo Kabushiki Kaisha Microcapsules containing a hydrophobic, volatile core substance and their production
DE3517333A1 (en) 1985-05-14 1986-11-20 Basf Ag, 6700 Ludwigshafen METHOD FOR PRODUCING STABLE DISPERSIONS OF FINE PARTICULATE POLYISOCYANATES AND THE USE THEREOF
DE3529251A1 (en) * 1985-08-16 1987-02-26 Bayer Ag COLD-HARDENING COMPOSITIONS, A METHOD FOR THE PRODUCTION THEREOF AND THEIR USE FOR THE PRODUCTION OF POLYURETHANE
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US5191012A (en) * 1991-03-28 1993-03-02 Miles Inc. Aqueous dispersions of encapsulated polyisocyanates

Also Published As

Publication number Publication date
EP1082373B1 (en) 2003-09-03
JP2002514668A (en) 2002-05-21
US6686415B1 (en) 2004-02-03
CZ292951B6 (en) 2004-01-14
PL343841A1 (en) 2001-09-10
DE19980843D2 (en) 2001-05-10
HK1038030A1 (en) 2002-03-01
DK1082373T3 (en) 2004-01-12
CZ20004045A3 (en) 2001-04-11
DE29923700U1 (en) 2001-02-22
CN1142958C (en) 2004-03-24
RU2204570C2 (en) 2003-05-20
ES2207183T3 (en) 2004-05-16
MY137567A (en) 2009-02-27
WO1999058590A1 (en) 1999-11-18
ATE248874T1 (en) 2003-09-15
SI1082373T1 (en) 2003-12-31
BR9910202B1 (en) 2009-01-13
BR9910202A (en) 2001-01-30
CA2327615A1 (en) 1999-11-18
DE19980843B4 (en) 2006-01-05
DE59906875D1 (en) 2003-10-09
EP1082373A1 (en) 2001-03-14
AU749308B2 (en) 2002-06-20
AU2825099A (en) 1999-11-29
PL196942B1 (en) 2008-02-29
KR20010024983A (en) 2001-03-26
CN1299384A (en) 2001-06-13

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