CA2392835A1 - Method and device for production of composite non-woven fibre fabrics by means of hydrodynamic needling - Google Patents

Method and device for production of composite non-woven fibre fabrics by means of hydrodynamic needling Download PDF

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Publication number
CA2392835A1
CA2392835A1 CA002392835A CA2392835A CA2392835A1 CA 2392835 A1 CA2392835 A1 CA 2392835A1 CA 002392835 A CA002392835 A CA 002392835A CA 2392835 A CA2392835 A CA 2392835A CA 2392835 A1 CA2392835 A1 CA 2392835A1
Authority
CA
Canada
Prior art keywords
woven fibre
production
layer
spunbonded
woven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002392835A
Other languages
French (fr)
Other versions
CA2392835C (en
Inventor
Gerold Fleissner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Truetzschler Nonwovens GmbH
Original Assignee
Gerold Fleissner
Fleissner Gmbh & Co. Maschinenfabrik
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=26003888&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CA2392835(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from DE10004448A external-priority patent/DE10004448A1/en
Application filed by Gerold Fleissner, Fleissner Gmbh & Co. Maschinenfabrik filed Critical Gerold Fleissner
Publication of CA2392835A1 publication Critical patent/CA2392835A1/en
Application granted granted Critical
Publication of CA2392835C publication Critical patent/CA2392835C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00—Needling machines
    • D04H18/04—Needling machines with water jets
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/49—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation entanglement by fluid jet in combination with another consolidation means
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
    • D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/08—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of fibres or yarns

Abstract

A conventional method for the production of a composite non-woven fibre from at least one spun non-woven fibre and subsequent application of a wood pulp layer to the above for production of a hygiene product is known. Accordingly, the spunbonded non-woven fibre is hydrodynamically needled, before the application of the pulp layer, in order to increase the fluid dispersion properties. Consequently, the pulp layer can no longer be needled, as the pulp would be washed out through the non-woven fibre.
Due to the required abrasion resistance a bonding of the non-woven fibre is, however, necessary. According to the invention, the above problem is resolved, whereby a non-woven fibre is compressed or calendered with compressed air, as a pre-bonding treatment, before coating with the super-absorbent material, then the woodpulp layer is applied and both are bonded with a hydrodynamic water needling, followed by drying. A further calandering can be added. A further pre-bonded, in other words, calendered spunbonded, or card non-woven fibre can be applied to the spunbonded non-woven fibre as support layer, or the reverse.
CA002392835A 2000-01-17 2001-01-13 Method and device for production of composite non-woven fibre fabrics by means of hydrodynamic needling Expired - Fee Related CA2392835C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE10001723 2000-01-17
DE10001723.1 2000-01-17
DE10004448.4 2000-02-03
DE10004448A DE10004448A1 (en) 2000-01-17 2000-02-03 Making composite non-woven, e.g. for sanitary products, involves calendering a support layer, applying a wood pulp layer and needle punching with water jets
PCT/EP2001/000383 WO2001053588A2 (en) 2000-01-17 2001-01-13 Method and device for production of composite non-woven fibre fabrics by means of hydrodynamic needling

Publications (2)

Publication Number Publication Date
CA2392835A1 true CA2392835A1 (en) 2001-07-26
CA2392835C CA2392835C (en) 2008-05-27

Family

ID=26003888

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002392835A Expired - Fee Related CA2392835C (en) 2000-01-17 2001-01-13 Method and device for production of composite non-woven fibre fabrics by means of hydrodynamic needling

Country Status (10)

Country Link
US (1) US6836938B2 (en)
EP (1) EP1250482B2 (en)
CN (1) CN1395635B (en)
AT (1) ATE293180T1 (en)
BR (1) BR0107640B1 (en)
CA (1) CA2392835C (en)
EA (1) EA004031B1 (en)
ES (1) ES2240423T5 (en)
IL (1) IL150636A0 (en)
WO (1) WO2001053588A2 (en)

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DE10008746A1 (en) * 2000-02-24 2001-08-30 Fleissner Maschf Gmbh Co Method and device for producing composite nonwovens by means of hydrodynamic needling
DE10105784A1 (en) * 2001-02-07 2002-08-08 Fleissner Gerold Water-needled composite nonwoven made of staple and continuous fibers and manufacturing process
DE10126515A1 (en) * 2001-05-30 2002-12-05 Fleissner Gerold Process for consolidating a web of wood pulp
FR2838457B1 (en) * 2002-04-12 2004-08-27 Rieter Perfojet DRUM FOR INSTALLATION FOR PRODUCING A NON-WOVEN TABLECLOTH, METHOD FOR PRODUCING A NON-WOVEN TABLECLOTH, AND NON-WOVEN TABLECLOTH OBTAINED
WO2003095730A1 (en) * 2002-05-08 2003-11-20 Polymer Group, Inc. Nonwoven fabrics having intercalated three-dimensional images
US7381667B2 (en) * 2002-12-27 2008-06-03 Unilever Home & Personal Care Usa, Division Of Conopco, Inc. Hydroentangled textile and use in a personal cleansing implement
US7611594B2 (en) * 2003-04-02 2009-11-03 Reifenhauser Gmbh & Co. Maschinenfabrik Method of making a fiber laminate
DK1524350T4 (en) * 2003-10-17 2013-07-08 Reifenhaeuser Gmbh & Co Kg Fiber laminate and method of making a fiber laminate
US20050091811A1 (en) * 2003-10-31 2005-05-05 Sca Hygiene Products Ab Method of producing a nonwoven material
US7422660B2 (en) * 2003-10-31 2008-09-09 Sca Hygiene Products Ab Method of producing a nonwoven material
US7858544B2 (en) 2004-09-10 2010-12-28 First Quality Nonwovens, Inc. Hydroengorged spunmelt nonwovens
US20060191115A1 (en) * 2004-11-30 2006-08-31 Pgi Polymer, Inc. Method of making a filamentary laminate and the products thereof
CA2583914A1 (en) * 2004-11-30 2006-06-08 Pgi Polymer, Inc. Method of making a filamentary laminate and the products thereof
CN101166857B (en) * 2005-03-03 2011-12-14 阿斯特罗姆公司 Process for producing nonwoven fabrics particularly soft, resistant and with a valuable appearance
DE102005034821A1 (en) * 2005-07-26 2007-02-08 Fleissner Gmbh Voluminous fiber laminates and their production
DE102005048758A1 (en) * 2005-10-10 2007-04-12 Fleissner Gmbh Stable fiber laminate and method and apparatus for making the same
US20080003908A1 (en) * 2006-06-29 2008-01-03 Hien Nguyen Non-woven structures and methods of making the same
US20080003909A1 (en) * 2006-06-29 2008-01-03 Hien Nguyen Non-woven structures and methods of making the same
WO2008074665A1 (en) * 2006-12-16 2008-06-26 Oerlikon Textile Gmbh & Co. Kg Method of, and apparatus for, producing a nonwoven
CN101563492A (en) 2007-01-05 2009-10-21 弗莱斯纳有限责任公司 Method and device for the production of a one-layered or multilayered nonwoven fabric
ATE447062T1 (en) * 2007-02-22 2009-11-15 Albis Spa HYDROJET-BONDED COMPOSITE NON-WOVEN WITH SPUNBOND LAYER AND ABSORBENT PULP LAYER, METHOD AND CONTINUOUS SYSTEM FOR PRODUCING THIS COMPOSITE
EP1961849A1 (en) * 2007-02-22 2008-08-27 ALBIS Spa Pre-consolidated spunbonded web, composite nonwowen comprising said pre-consolidated spunbonded web, method and continuous system for producing said composite
DK1967628T4 (en) * 2007-03-08 2013-10-28 Truetzschler Nonwovens Gmbh Method and apparatus for making a spunbond material
WO2008119314A1 (en) 2007-03-29 2008-10-09 Fleissner Gmbh Device for processing nonwoven fabrics
US20100159774A1 (en) * 2008-12-19 2010-06-24 Chambers Jr Leon Eugene Nonwoven composite and method for making the same
US20100159775A1 (en) * 2008-12-19 2010-06-24 Chambers Jr Leon Eugene Nonwoven Composite And Method For Making The Same
US8250719B2 (en) * 2009-03-03 2012-08-28 The Clorox Company Multiple layer absorbent substrate and method of formation
US10639212B2 (en) 2010-08-20 2020-05-05 The Procter & Gamble Company Absorbent article and components thereof having improved softness signals, and methods for manufacturing
BR112013002433A2 (en) 2010-08-20 2016-05-24 First Quality Nonwovens Inc absorbent article and components thereof exhibiting signs of optimized softness, and methods for its manufacture.
TR201906027T4 (en) * 2011-05-04 2019-05-21 Essity Hygiene & Health Ab Method for producing a hydroentangled nonwoven material.
CN102493129A (en) * 2011-11-14 2012-06-13 成都彩虹环保科技有限公司 Manufacture device for non-woven fabric including multi-component fibers
CN102605557A (en) * 2011-12-09 2012-07-25 常熟市飞龙无纺机械有限公司 Three-in-one spunlaced composite non-woven fabric
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Also Published As

Publication number Publication date
CN1395635B (en) 2010-09-29
IL150636A0 (en) 2003-02-12
CA2392835C (en) 2008-05-27
BR0107640B1 (en) 2011-07-12
WO2001053588A3 (en) 2002-04-25
EA004031B1 (en) 2003-12-25
EA200200772A1 (en) 2003-02-27
ES2240423T5 (en) 2009-11-13
BR0107640A (en) 2002-10-08
ES2240423T3 (en) 2005-10-16
EP1250482B1 (en) 2005-04-13
US20030106195A1 (en) 2003-06-12
CN1395635A (en) 2003-02-05
EP1250482B2 (en) 2009-06-10
US6836938B2 (en) 2005-01-04
EP1250482A2 (en) 2002-10-23
WO2001053588A2 (en) 2001-07-26
ATE293180T1 (en) 2005-04-15

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Effective date: 20180115