CA2469808A1 - Method of making an abrasive product - Google Patents
Method of making an abrasive product Download PDFInfo
- Publication number
- CA2469808A1 CA2469808A1 CA002469808A CA2469808A CA2469808A1 CA 2469808 A1 CA2469808 A1 CA 2469808A1 CA 002469808 A CA002469808 A CA 002469808A CA 2469808 A CA2469808 A CA 2469808A CA 2469808 A1 CA2469808 A1 CA 2469808A1
- Authority
- CA
- Canada
- Prior art keywords
- coating
- abrasive
- foam backing
- embossing
- curing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/008—Finishing manufactured abrasive sheets, e.g. cutting, deforming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D2203/00—Tool surfaces formed with a pattern
Abstract
The invention provides a method of making an embossed abrasive article comprising providing a sheet-like foam backing having a first surface and an opposite second surface; providing an abrasive coating comprising abrasive particles and binder over said first surface to provide an abrasive article;
and applying under pressure a patterned embossing tool having an embossing surface including at least a pattern of raised areas to the abrasive coating of the abrasive article to provide an embossed pattern at least including depressed areas corresponding to the raised areas of the embossing surface in said abrasive coating and said foam backing to provide an embossed abrasive article.
and applying under pressure a patterned embossing tool having an embossing surface including at least a pattern of raised areas to the abrasive coating of the abrasive article to provide an embossed pattern at least including depressed areas corresponding to the raised areas of the embossing surface in said abrasive coating and said foam backing to provide an embossed abrasive article.
Claims (26)
1.~A method of making an embossed abrasive article comprising:
a. providing a sheet-like foam backing having a first surface and an opposite second surface;
b. providing an abrasive coating comprising abrasive particles and binder over said first surface to provide an abrasive article; and c. applying under pressure a patterned embossing tool having an embossing surface including at least a pattern of raised areas to the abrasive coating of the abrasive article to provide an embossed pattern at least including depressed areas corresponding to the raised areas of said embossing surface in said abrasive coating and said foam backing to provide an embossed abrasive article.
a. providing a sheet-like foam backing having a first surface and an opposite second surface;
b. providing an abrasive coating comprising abrasive particles and binder over said first surface to provide an abrasive article; and c. applying under pressure a patterned embossing tool having an embossing surface including at least a pattern of raised areas to the abrasive coating of the abrasive article to provide an embossed pattern at least including depressed areas corresponding to the raised areas of said embossing surface in said abrasive coating and said foam backing to provide an embossed abrasive article.
2. The method of claim 1 wherein said embossing surface also includes depressed areas and said embossed pattern also includes raised areas corresponding to said depressed areas of said embossing surface.
3. The method of claims 1 and 2 wherein said pattern comprises a uniform pattern.
4. The method of claims 1 and 2 wherein said pattern comprises a random pattern.
5. The method of claims 1-4 wherein said abrasive coating is provided by applying a flowable curable binder make coating to said first surface, at least partially embedding therein said abrasive particles and at least partially curing said make coating.
6. The method of claim 5 further comprising applying said over said make coating and said abrasive particles, a flowable binder size coating and curing said size coating.
7. The method of claim 6 wherein at least one of said binder make coating and said binder size coating comprises a radiation-curable binder and said curing is by radiation curing.
8. The method of claim 1 wherein said abrasive coating is provided by applying a mixture of flowable curable binder and abrasive particles to said first surface and curing said flowable curable binder to provide said abrasive coating.
9. The method of claim 8 wherein said flowable curable binder comprises a radiation-curable binder and said curing is by radiation curing.
10. The method of claims 8 and 9 wherein, after said coating mixture of flowable curable binder and abrasive particles are applied to said first surface and before curing, said coating is contacted with a device having a surface which imparts a pattern to the abrasive coating to provide raised areas and depressed areas in the abrasive coating but not in the foam backing and at least partially curing the patterned abrasive coating.
11. The method of claims 1-10 wherein said patterned embossing tool is an embossing roll.
12. The method of claims 1-11 wherein said depressed areas extend to a depth of at least 200 p,m into the foam backing.
13. The method of claims 1-12 wherein said foam backing has a thickness of at least about 0.2 millimeter.
14. The method of claims 1-12 wherein said foam backing has a thickness in the range of about 1 millimeter to about 6 millimeter.
15. The method of claims 1-14 wherein said foam backing is an open cell foam.
16. The method of claims 1-15 wherein said foam backing is a closed cell foam.
17. The method of claims 1-16 wherein said abrasive particles have an average particle size in the range of 0.1 to 60 micrometers.
18. The method of claims 1-17 wherein said average particle size is in the range of 1 to 30 micrometers.
19. The method of claims 1-18 wherein the distance between the depressed areas and the abrasive coating is at least 200 micrometers.
20. The method of claims 1-19 wherein said distance is at least 500 micrometers.
21. The method of claims 1-20 wherein said foam backing comprises a polyethylene foam backing.
22. The method of claims 1-20 wherein said foam backing comprises a polyurethane foam backing.
23. The method of claims 1-22 wherein said embossing tool is heated.
24. The method of claims 1-23 wherein said embossing tools is heated to at least 30 °C.
25. The method of claims 1-23 wherein said embossing tool is heated at a temperature in the range of 80°C to 210°C.
26. The method of claims 1-25 wherein said embossing tool is applied at a pressure in the range of 1.5 to 200 N/cm of web width.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/033,464 US6949128B2 (en) | 2001-12-28 | 2001-12-28 | Method of making an abrasive product |
US10/033,464 | 2001-12-28 | ||
PCT/US2002/035541 WO2003057410A1 (en) | 2001-12-28 | 2002-11-06 | Method of making an abrasive product |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2469808A1 true CA2469808A1 (en) | 2003-07-17 |
CA2469808C CA2469808C (en) | 2011-03-22 |
Family
ID=21870558
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2469808A Expired - Fee Related CA2469808C (en) | 2001-12-28 | 2002-11-06 | Method of making an abrasive product |
Country Status (12)
Country | Link |
---|---|
US (1) | US6949128B2 (en) |
EP (1) | EP1458524B1 (en) |
JP (1) | JP4291695B2 (en) |
KR (1) | KR100940953B1 (en) |
CN (1) | CN100491078C (en) |
AT (1) | ATE318677T1 (en) |
AU (1) | AU2002356909A1 (en) |
BR (1) | BRPI0215335B1 (en) |
CA (1) | CA2469808C (en) |
DE (1) | DE60209573T2 (en) |
ES (1) | ES2261792T3 (en) |
WO (1) | WO2003057410A1 (en) |
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-
2001
- 2001-12-28 US US10/033,464 patent/US6949128B2/en not_active Expired - Lifetime
-
2002
- 2002-11-06 CN CNB028262522A patent/CN100491078C/en not_active Expired - Fee Related
- 2002-11-06 AU AU2002356909A patent/AU2002356909A1/en not_active Abandoned
- 2002-11-06 CA CA2469808A patent/CA2469808C/en not_active Expired - Fee Related
- 2002-11-06 WO PCT/US2002/035541 patent/WO2003057410A1/en active IP Right Grant
- 2002-11-06 DE DE60209573T patent/DE60209573T2/en not_active Expired - Lifetime
- 2002-11-06 AT AT02806117T patent/ATE318677T1/en not_active IP Right Cessation
- 2002-11-06 EP EP02806117A patent/EP1458524B1/en not_active Expired - Lifetime
- 2002-11-06 KR KR1020047010169A patent/KR100940953B1/en active IP Right Grant
- 2002-11-06 JP JP2003557753A patent/JP4291695B2/en not_active Expired - Lifetime
- 2002-11-06 ES ES02806117T patent/ES2261792T3/en not_active Expired - Lifetime
- 2002-11-06 BR BRPI0215335A patent/BRPI0215335B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
JP4291695B2 (en) | 2009-07-08 |
KR20040068359A (en) | 2004-07-30 |
KR100940953B1 (en) | 2010-02-05 |
CA2469808C (en) | 2011-03-22 |
WO2003057410A1 (en) | 2003-07-17 |
CN100491078C (en) | 2009-05-27 |
US6949128B2 (en) | 2005-09-27 |
EP1458524A1 (en) | 2004-09-22 |
BR0215335A (en) | 2004-11-16 |
DE60209573T2 (en) | 2006-12-07 |
CN1767926A (en) | 2006-05-03 |
AU2002356909A1 (en) | 2003-07-24 |
JP2005514217A (en) | 2005-05-19 |
ATE318677T1 (en) | 2006-03-15 |
BRPI0215335B1 (en) | 2017-05-02 |
EP1458524B1 (en) | 2006-03-01 |
DE60209573D1 (en) | 2006-04-27 |
ES2261792T3 (en) | 2006-11-16 |
US20030150169A1 (en) | 2003-08-14 |
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