CA2469808A1 - Method of making an abrasive product - Google Patents

Method of making an abrasive product Download PDF

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Publication number
CA2469808A1
CA2469808A1 CA002469808A CA2469808A CA2469808A1 CA 2469808 A1 CA2469808 A1 CA 2469808A1 CA 002469808 A CA002469808 A CA 002469808A CA 2469808 A CA2469808 A CA 2469808A CA 2469808 A1 CA2469808 A1 CA 2469808A1
Authority
CA
Canada
Prior art keywords
coating
abrasive
foam backing
embossing
curing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002469808A
Other languages
French (fr)
Other versions
CA2469808C (en
Inventor
Michael J. Annen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
3M Innovative Properties Co
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2469808A1 publication Critical patent/CA2469808A1/en
Application granted granted Critical
Publication of CA2469808C publication Critical patent/CA2469808C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/008Finishing manufactured abrasive sheets, e.g. cutting, deforming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D2203/00Tool surfaces formed with a pattern

Abstract

The invention provides a method of making an embossed abrasive article comprising providing a sheet-like foam backing having a first surface and an opposite second surface; providing an abrasive coating comprising abrasive particles and binder over said first surface to provide an abrasive article;
and applying under pressure a patterned embossing tool having an embossing surface including at least a pattern of raised areas to the abrasive coating of the abrasive article to provide an embossed pattern at least including depressed areas corresponding to the raised areas of the embossing surface in said abrasive coating and said foam backing to provide an embossed abrasive article.

Claims (26)

1.~A method of making an embossed abrasive article comprising:
a. providing a sheet-like foam backing having a first surface and an opposite second surface;
b. providing an abrasive coating comprising abrasive particles and binder over said first surface to provide an abrasive article; and c. applying under pressure a patterned embossing tool having an embossing surface including at least a pattern of raised areas to the abrasive coating of the abrasive article to provide an embossed pattern at least including depressed areas corresponding to the raised areas of said embossing surface in said abrasive coating and said foam backing to provide an embossed abrasive article.
2. The method of claim 1 wherein said embossing surface also includes depressed areas and said embossed pattern also includes raised areas corresponding to said depressed areas of said embossing surface.
3. The method of claims 1 and 2 wherein said pattern comprises a uniform pattern.
4. The method of claims 1 and 2 wherein said pattern comprises a random pattern.
5. The method of claims 1-4 wherein said abrasive coating is provided by applying a flowable curable binder make coating to said first surface, at least partially embedding therein said abrasive particles and at least partially curing said make coating.
6. The method of claim 5 further comprising applying said over said make coating and said abrasive particles, a flowable binder size coating and curing said size coating.
7. The method of claim 6 wherein at least one of said binder make coating and said binder size coating comprises a radiation-curable binder and said curing is by radiation curing.
8. The method of claim 1 wherein said abrasive coating is provided by applying a mixture of flowable curable binder and abrasive particles to said first surface and curing said flowable curable binder to provide said abrasive coating.
9. The method of claim 8 wherein said flowable curable binder comprises a radiation-curable binder and said curing is by radiation curing.
10. The method of claims 8 and 9 wherein, after said coating mixture of flowable curable binder and abrasive particles are applied to said first surface and before curing, said coating is contacted with a device having a surface which imparts a pattern to the abrasive coating to provide raised areas and depressed areas in the abrasive coating but not in the foam backing and at least partially curing the patterned abrasive coating.
11. The method of claims 1-10 wherein said patterned embossing tool is an embossing roll.
12. The method of claims 1-11 wherein said depressed areas extend to a depth of at least 200 p,m into the foam backing.
13. The method of claims 1-12 wherein said foam backing has a thickness of at least about 0.2 millimeter.
14. The method of claims 1-12 wherein said foam backing has a thickness in the range of about 1 millimeter to about 6 millimeter.
15. The method of claims 1-14 wherein said foam backing is an open cell foam.
16. The method of claims 1-15 wherein said foam backing is a closed cell foam.
17. The method of claims 1-16 wherein said abrasive particles have an average particle size in the range of 0.1 to 60 micrometers.
18. The method of claims 1-17 wherein said average particle size is in the range of 1 to 30 micrometers.
19. The method of claims 1-18 wherein the distance between the depressed areas and the abrasive coating is at least 200 micrometers.
20. The method of claims 1-19 wherein said distance is at least 500 micrometers.
21. The method of claims 1-20 wherein said foam backing comprises a polyethylene foam backing.
22. The method of claims 1-20 wherein said foam backing comprises a polyurethane foam backing.
23. The method of claims 1-22 wherein said embossing tool is heated.
24. The method of claims 1-23 wherein said embossing tools is heated to at least 30 °C.
25. The method of claims 1-23 wherein said embossing tool is heated at a temperature in the range of 80°C to 210°C.
26. The method of claims 1-25 wherein said embossing tool is applied at a pressure in the range of 1.5 to 200 N/cm of web width.
CA2469808A 2001-12-28 2002-11-06 Method of making an abrasive product Expired - Fee Related CA2469808C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/033,464 US6949128B2 (en) 2001-12-28 2001-12-28 Method of making an abrasive product
US10/033,464 2001-12-28
PCT/US2002/035541 WO2003057410A1 (en) 2001-12-28 2002-11-06 Method of making an abrasive product

Publications (2)

Publication Number Publication Date
CA2469808A1 true CA2469808A1 (en) 2003-07-17
CA2469808C CA2469808C (en) 2011-03-22

Family

ID=21870558

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2469808A Expired - Fee Related CA2469808C (en) 2001-12-28 2002-11-06 Method of making an abrasive product

Country Status (12)

Country Link
US (1) US6949128B2 (en)
EP (1) EP1458524B1 (en)
JP (1) JP4291695B2 (en)
KR (1) KR100940953B1 (en)
CN (1) CN100491078C (en)
AT (1) ATE318677T1 (en)
AU (1) AU2002356909A1 (en)
BR (1) BRPI0215335B1 (en)
CA (1) CA2469808C (en)
DE (1) DE60209573T2 (en)
ES (1) ES2261792T3 (en)
WO (1) WO2003057410A1 (en)

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CA2469808C (en) 2011-03-22
WO2003057410A1 (en) 2003-07-17
CN100491078C (en) 2009-05-27
US6949128B2 (en) 2005-09-27
EP1458524A1 (en) 2004-09-22
BR0215335A (en) 2004-11-16
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AU2002356909A1 (en) 2003-07-24
JP2005514217A (en) 2005-05-19
ATE318677T1 (en) 2006-03-15
BRPI0215335B1 (en) 2017-05-02
EP1458524B1 (en) 2006-03-01
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ES2261792T3 (en) 2006-11-16
US20030150169A1 (en) 2003-08-14

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