CA2508806A1 - Non-woven through air dryer and transfer fabrics for tissue making - Google Patents

Non-woven through air dryer and transfer fabrics for tissue making Download PDF

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Publication number
CA2508806A1
CA2508806A1 CA002508806A CA2508806A CA2508806A1 CA 2508806 A1 CA2508806 A1 CA 2508806A1 CA 002508806 A CA002508806 A CA 002508806A CA 2508806 A CA2508806 A CA 2508806A CA 2508806 A1 CA2508806 A1 CA 2508806A1
Authority
CA
Canada
Prior art keywords
making fabric
woven
tissue making
woven tissue
endless non
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002508806A
Other languages
French (fr)
Other versions
CA2508806C (en
Inventor
Andrew Peter Bakken
Mark Alan Burazin
Jeffrey Dean Lindsay
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kimberly Clark Worldwide Inc
Original Assignee
Kimberly-Clark Worldwide, Inc.
Andrew Peter Bakken
Mark Alan Burazin
Jeffrey Dean Lindsay
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kimberly-Clark Worldwide, Inc., Andrew Peter Bakken, Mark Alan Burazin, Jeffrey Dean Lindsay filed Critical Kimberly-Clark Worldwide, Inc.
Priority to CA2730857A priority Critical patent/CA2730857C/en
Publication of CA2508806A1 publication Critical patent/CA2508806A1/en
Application granted granted Critical
Publication of CA2508806C publication Critical patent/CA2508806C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/14—Making cellulose wadding, filter or blotting paper
    • D21F11/145—Making cellulose wadding, filter or blotting paper including a through-drying process
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/0027—Screen-cloths
    • D21F1/0054—Seams thereof
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/006—Making patterned paper
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/14—Making cellulose wadding, filter or blotting paper
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S162/00—Paper making and fiber liberation
    • Y10S162/90—Papermaking press felts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S162/00—Paper making and fiber liberation
    • Y10S162/903—Paper forming member, e.g. fourdrinier, sheet forming member
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S162/00—Paper making and fiber liberation
    • Y10S162/904—Paper making and fiber liberation with specified seam structure of papermaking belt
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/19—Sheets or webs edge spliced or joined
    • Y10T428/192—Sheets or webs coplanar
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
    • Y10T428/24612—Composite web or sheet
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495—Thickness [relative or absolute]

Abstract

One embodiment of the present invention is an endless non-woven tissue making fabric having a three-dimensional texture suitable for use as a fabric for producing three-dimensional fibrous webs. The endless non-woven tissue making fabric comprises a plurality of substantially parallel adjoining sections of non-woven material. Each section of non-woven material has a width substantially less than the width of the non-woven tissue making fabric. Each section of non-woven material may be joined to at least one other adjoining section of non-woven material. The non-woven tissue making fabric has a machine direction, a cross-machine direction, a tissue contacting surface and a tissue machine contacting surface. The tissue contacting surface comprises solid matter at a plurality of heights such that the tissue contacting surface of the non-woven tissue making fabric has an Overall Surface Depth of at least 0.2 mm in regions of solid matter on the tissue contacting surface.

Claims (64)

We Claim:
1. An endless non-woven tissue making fabric having a three-dimensional texture suitable for use as a fabric for producing three-dimensional fibrous webs, comprising a plurality of substantially parallel adjoining sections of non-woven material, each section of non-woven material being joined to at least one other adjoining section of non-woven material, the non-woven tissue making fabric having a machine direction, a cross-machine direction, a tissue contacting surface and a tissue machine contacting surface, the tissue machine contacting surface comprising solid matter at a plurality of heights such that the tissue contacting surface of the non-woven tissue making fabric has an Overall Surface Depth of at least 0.2 mm in regions of solid matter on the tissue contacting surface.
2. The endless non-woven tissue making fabric of Claim 1, wherein the three-dimensional texture is provided in the tissue contacting surface ply, layer, or stratum of the endless non-woven tissue making fabric.
3. The endless non-woven tissue making fabric of Claim 1, wherein at least a portion of the tissue contacting surface is removed thereby providing the three-dimensional texture.
4. The endless non-woven tissue making fabric of Claim 3, wherein the removal is applied to the tissue contacting surface of the endless non-woven tissue making fabric by the method selected from the group consisting of: cutting;
stamping; laser cutting; laser ablation; drilling; and, any combination thereof.
5. The endless non-woven tissue making fabric of Claim 1, wherein at least a portion of the tissue contacting surface is densified thereby providing the three-dimensional texture.
6. The endless non-woven tissue making fabric of Claim 5, wherein the densification is applied to the tissue contacting surface of the endless non-woven tissue making fabric by the method selected from the group consisting of:
embossing; stamping; ultrasonic welding; thermal welding; hot pin aperturing;
thermal molding, and any combination thereof.
7. The endless non-woven tissue making fabric of Claim 1, wherein at least a portion of the tissue contacting surface has additional material applied to the tissue contacting surface.
8. The endless non-woven tissue making fabric of Claim 7, wherein the material is retained on the tissue contacting surface of the endless non-woven tissue making fabric by the method selected from the group consisting of:
adhesives; thermal welding; ultrasonic welding; needling; and any combination thereof.
9. The endless non-woven tissue making fabric of Claim 7, wherein the material added to the tissue contacting surface of the endless non-woven tissue making fabric is selected from the group consisting of: same non-woven material;
different non-woven material; permeable material; impermeable; and, any combination thereof.
10. The endless non-woven tissue making fabric of Claim 7, wherein the material is applied by the method of the group consisting of: extruding; ink jet printing; flexographic printing; and, any combination thereof.
11. The endless non-woven tissue making fabric of Claim 10, wherein the adhesive is selected from the group consisting of: hot melt; non-pressure sensitive adhesive; and, the combination thereof.
12.~The endless non-woven tissue making fabric of Claim 6, wherein the thermal molding provides the three-dimensional texture by the method selected from the group consisting of molding between plates; air differentials;
tension;
and, any combination thereof.
13. The endless non-woven tissue making fabric of Claim 1, wherein the three-dimensional texture comprises a repeating pattern.
14. The endless non-woven tissue making fabric of Claim 13, wherein the repeating pattern includes a series of raised elements and depressed elements defining a repeating unit cell.
15. The endless non-woven tissue making fabric of Claim 14, wherein the repeating unit cell of the repeating pattern includes a width of about 3 mm or greater in the cross-machine direction of the endless non-woven tissue making fabric.
16. The endless non-woven tissue making fabric of Claim 14, wherein the repeating unit cell of the repeating pattern includes a length of about 3 mm or greater in the machine direction of the endless non-woven tissue making fabric.
17. The endless non-woven tissue making fabric of Claim 14, wherein the repeating unit cell of the repeating pattern includes a percentage value in the machine direction length of the endless non-woven making fabric of about 1 %
or greater.
18. The endless non-woven tissue making fabric of Claim 1, wherein the tissue contacting surface of the endless non-woven tissue making fabric is differently textured than the tissue machine contacting surface of the endless non-woven tissue making fabric.
19. The endless non-woven tissue making fabric of Claim 1, wherein the tissue machine contacting surface of the endless non-woven tissue making fabric is substantially textured the same as the tissue contacting surface of the endless non-woven tissue making fabric.
20. The endless non-woven tissue making fabric of Claim 1, wherein the endless non-woven tissue making fabric comprises bi-component binder materials.
21. The endless non-woven tissue making fabric of Claim 20, wherein the bi-component binder material includes at least a first portion and a second portion, wherein the first portion has a lower melting point that the second portion.
22. The endless non-woven tissue making fabric of Claim 1, wherein the endless non-woven tissue making fabric is formed on a carrier fabric.
23. The endless non-woven tissue making fabric of Claim 22, wherein the endless non-woven tissue making fabric is attached to the carrier fabric.
24. The endless non-woven tissue making fabric of Claim 20, wherein the endless non-woven tissue making fabric is comprised of fibers or filaments selected from the group consisting of: spunbond fibers; melt blown fibers;
and, combinations thereof.
25. The endless non-woven tissue making fabric of Claim 1, wherein the non-woven tissue making fabric further comprising a transverse seam.
26. The endless non-woven tissue making fabric of Claim 1, wherein at least one section of non-woven material has a width substantially the same as the width of the non-woven tissue making fabric.
27. The endless non-woven tissue making fabric of Claim 1, wherein at least one section of non-woven material has a width substantially less than the width of the non-woven tissue making fabric.
28. The endless non-woven tissue making fabric of Claim 1, wherein at least one section of non-woven material has a width substantially greater than the width of the non-woven tissue making fabric.
29. The endless non-woven tissue making fabric of Claim 1, wherein each section of non-woven material has a width substantially less than the width of the non-woven tissue making fabric.
The endless non-woven tissue making fabric of Claim 1, wherein the non-woven tissue making fabric does not comprise a woven element.
31. A method of making an endless non-woven tissue making fabric having a three-dimensional texture suitable for use as a fabric for producing three-dimensional fibrous webs comprising:
a. providing an endless non-woven tissue making fabric having a tissue contacting surface and a tissue machine contacting surface;
b. passing heated air through a molding device;
c. passing the endless non-woven tissue making fabric over a surface of the molding device, wherein the surface of the molding device includes a textured molding surface; and, d. conforming at least a portion of the endless non-woven tissue making fabric to the textured molding surface of the molding device, thereby forming a three-dimensional texture on the endless non-woven tissue making fabric.
32. The method of Claim 31, wherein the molding device further comprises a suction roll.
33. The method of Claim 32, wherein the suction roll provides a zone of vacuum.
34. The method of Claim 31, further comprising providing a cooling device to cool the endless non-woven tissue making fabric.
35. The method of Claim 31, wherein the molding elements of the molding device are raised elements.
36. The method of Claim 31, wherein the molding elements of the molding device have the shape as selected from the group consisting of: sine wave-shaped; triangle-shaped; square wave-shaped; irregular-shaped; and, any combination thereof.
37. The method of Claim 31, wherein the heated air is provided by an air knife.
38. The method of Claim 31, wherein the molding elements of the molding device are porous.
39. The method of Claim 28, wherein the molding elements are comprised of material selected from the group consisting of: sintered metal; finely drilled metal;
finely drilled plastic; sintered ceramic; ceramic foam; and, any combination thereof.
40. The method of Claim 31, further comprising contacting the tissue contacting surface of the endless non-woven tissue making fabric with the surface of the molding device.
41. The method of Claim 40, wherein at least a portion of the tissue contacting surface of the endless non-woven tissue making fabric conforms with the surface of the molding device
42. The method of Claim 31, further comprising contacting the tissue machine contacting surface of the endless non-woven tissue making fabric with the surface of the molding device.
43. The method of Claim 31, wherein the three-dimensional texture comprises a repeating pattern.
44. The method of Claim 43, wherein the repeating pattern includes a series of raised elements and depressed elements defining a repeating unit cell.
45. The method of Claim 44, wherein the repeating unit cell of the repeating pattern includes a width of about 3 mm or greater in the cross-machine direction of the endless non-woven tissue making fabric.
46. The method of Claim 44, wherein the repeating unit cell of the repeating pattern includes a length of about 3 mm or greater in the machine direction of the endless non-woven tissue making fabric.
47. The method of Claim 44, wherein the repeating unit cell of the repeating pattern includes a percentage value in the machine direction length of the endless non-woven making fabric of about 1 % or greater.
48. The method of Claim 31, wherein the tissue contacting surface of the endless non-woven tissue making fabric is differently textured than the tissue machine contacting surface of the endless non-woven tissue making fabric.
49. The method of Claim 31, wherein the tissue contacting surface of the endless non-woven tissue making fabric is substantially textured the same as the tissue machine contacting surface of the endless non-woven tissue making fabric.
50. The method of Claim 55, wherein the endless non-woven tissue making fabric comprises multi-component binder materials.
51. The method of Claim 50, wherein the multi-component binder material includes at least a first portion and a second portion, wherein the first portion has a lower melting point that the second portion.
52. The method of Claim 50, wherein the multi-component binder material is selected from the group consisting of: bi-component concentric sheath-core; bi-component asymmetric sheath-core; bi-component side-by-side; and, any combination thereof.
53. The method of Claim 31, wherein the endless non-woven tissue making fabric is formed on a carrier fabric.
54. The method of Claim 53, wherein the endless non-woven tissue making fabric is attached to the carrier fabric.
55. The method of Claim 50, wherein the endless non-woven tissue making fabric is comprised of fibers or filaments selected from the group consisting of:
spunbond fibers; melt blown fibers; and, combinations thereof.
56. The method of Claim 31, further comprising providing a gas pervious roll having a surface wherein a nip is formed between the surface of the gas pervious roll and the surface of the molding device.
57. The method of Claim 56, wherein the surface of the gas pervious roll includes molding elements.
58. The method of Claim 57, wherein the surface of the gas pervious roll including the molding elements is a textured sleeve.
59. The method of Claim 57, wherein the molding elements of the gas pervious roll are raised elements.
60. The method of Claim 59, wherein the surface of the gas pervious roll including the raised elements is a textured sleeve.
61. The method of Claim 57, wherein the molding elements of the gas pervious roll mesh with the raised elements of the molding device.
62. The method of Claim 31, wherein the tissue contacting surface of the endless non-woven tissue making fabric includes a three-dimensional texture and the tissue machine contacting surface of the endless non-woven tissue making fabric includes a three-dimensional texture.
63. The method of Claim 57, wherein the tissue contacting surface of the endless non-woven tissue making fabric includes a three-dimensional texture and the tissue machine contacting surface of the endless non-woven tissue making fabric includes a three-dimensional texture.
64. The method of Claim 31, wherein the non-woven tissue making fabric does not comprise a woven element.
CA2508806A 2002-12-19 2003-04-30 Non-woven through air dryer and transfer fabrics for tissue making Expired - Fee Related CA2508806C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2730857A CA2730857C (en) 2002-12-19 2003-04-30 Non-woven through air dryer and transfer fabrics for tissue making

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/325,565 2002-12-19
US10/325,565 US6878238B2 (en) 2002-12-19 2002-12-19 Non-woven through air dryer and transfer fabrics for tissue making
PCT/US2003/013484 WO2004061218A1 (en) 2002-12-19 2003-04-30 Non-woven through air dryer and transfer fabrics for tissue making

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CA2730857A Division CA2730857C (en) 2002-12-19 2003-04-30 Non-woven through air dryer and transfer fabrics for tissue making

Publications (2)

Publication Number Publication Date
CA2508806A1 true CA2508806A1 (en) 2004-07-22
CA2508806C CA2508806C (en) 2012-11-20

Family

ID=32593815

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CA2730857A Expired - Lifetime CA2730857C (en) 2002-12-19 2003-04-30 Non-woven through air dryer and transfer fabrics for tissue making
CA2508806A Expired - Fee Related CA2508806C (en) 2002-12-19 2003-04-30 Non-woven through air dryer and transfer fabrics for tissue making

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CA2730857A Expired - Lifetime CA2730857C (en) 2002-12-19 2003-04-30 Non-woven through air dryer and transfer fabrics for tissue making

Country Status (8)

Country Link
US (3) US6878238B2 (en)
EP (2) EP1576233B1 (en)
KR (1) KR100970792B1 (en)
AU (1) AU2003231212C1 (en)
CA (2) CA2730857C (en)
DE (2) DE60329543D1 (en)
MX (1) MXPA05005835A (en)
WO (1) WO2004061218A1 (en)

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