CA2525833A1 - Packaging system for a modular enclosure - Google Patents

Packaging system for a modular enclosure Download PDF

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Publication number
CA2525833A1
CA2525833A1 CA002525833A CA2525833A CA2525833A1 CA 2525833 A1 CA2525833 A1 CA 2525833A1 CA 002525833 A CA002525833 A CA 002525833A CA 2525833 A CA2525833 A CA 2525833A CA 2525833 A1 CA2525833 A1 CA 2525833A1
Authority
CA
Canada
Prior art keywords
panel
shed
container
packaging system
disposed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002525833A
Other languages
French (fr)
Other versions
CA2525833C (en
Inventor
Barry D. Mower
Brent Steed
L. Curtis Strong
Jay Calkin
Rich Howe
Neil Watson
David C. Winter
Robert A. Astle
Kent Ashby
Troy William Nye
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lifetime Products Inc
Original Assignee
Barry D. Mower
Brent Steed
L. Curtis Strong
Jay Calkin
Rich Howe
Neil Watson
David C. Winter
Robert A. Astle
Kent Ashby
Troy William Nye
Lifetime Products, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US29/202,299 external-priority patent/USD506267S1/en
Priority claimed from US29/202,291 external-priority patent/USD506266S1/en
Priority claimed from US29/202,267 external-priority patent/USD505497S1/en
Priority claimed from US29/204,812 external-priority patent/USD506011S1/en
Priority claimed from US29/204,811 external-priority patent/USD506268S1/en
Application filed by Barry D. Mower, Brent Steed, L. Curtis Strong, Jay Calkin, Rich Howe, Neil Watson, David C. Winter, Robert A. Astle, Kent Ashby, Troy William Nye, Lifetime Products, Inc. filed Critical Barry D. Mower
Publication of CA2525833A1 publication Critical patent/CA2525833A1/en
Application granted granted Critical
Publication of CA2525833C publication Critical patent/CA2525833C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
    • E04B1/34321—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H1/1205—Small buildings erected in the open air
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
    • E04B1/34317—Set of building elements forming a self-contained package for transport before assembly

Abstract

A modular enclosure may include a number of interlocking components, such as panels, that may be interconnected to form sidewalk, roof and/or floor. In particular, the modular enclosure may consist of a shed and the shed may be packaged within a container. For example, the shed may constructed from a number of outer wall panels and corner panels. The corner panels preferably include a living hinge that allows the corner panel to be moved between a generally planar position and an angled position. Advantageously, the wall panels and the corner panels may be capable of being stacked within the container to facilitate packaging of the shed when the corner panels are in the generally planar position.

Claims (24)

1. A packaging system for a shed, the packaging system comprising:
a container;
at least two wall panels that are sized and configured to form at least a portion of one or more outer walls of the shed; and at least two corner panels, each of the corner panels including a living hinge that allows the corner panel to be moved between a generally planar position and an angled position, each of the corner panels forming a corner of the shed when the corner panel is in the angled position;
wherein the wall panels and the corner panels are capable of being stacked within the container to facilitate packaging of the shed when the corner panels are in the generally planar position.
2. The packaging system as in Claim 1, wherein the wall panels and the corner panels are constructed from blow-molded plastic; and wherein the living hinge is integrally formed with the corner panels as part of a unitary, one-piece structure during the blow-molding process.
3. The packaging system as in Claim 1, further comprising a height and a width of the wall panels and a height and a width of the corner panels, the height and the width of the wall panels being generally equal to the height and the width of the corner panels when the corner panels are in the generally planar configuration.
4. The packaging system as in Claim 1, wherein each of the wall panels and each of the corner panels have a maximum thickness of about 0.75 inches in order to minimize the size of the container.
5. The packaging system as ire Claim 1, further comprising a height of about 72 inches and a width of about 30 inches for each of the wall panels and a height of about 72 inches and a width of about 30 inches for each of the corner panels when the corner panels are in the generally planar configuration.
6. The packaging system as in Claim 5, wherein the container has a length of about 72 inches, a width of about 31 inches and a height of about 12 inches;
and wherein eight wall panels and four corner panels are packaged within the container.
7. A packaging system for a shed that is sized and configured to receive at least a portion of the shed, the shed packaging system comprising:
a container;
an elongated first panel that forms an exterior portion of the shed, the first panel being constructed from blow-molded plastic and including an outwardly extending lip that is integrally formed as part of a unitary, one-piece construction, the first panel being sized and configured to be disposed within the container;
a first storage area at least partially defined by the first panel and the outwardly extending lip, the first storage area being sized and configured to receive one or more other components of the shed when the first panel is disposed within the container in order to decrease the size of the container;
an elongated second panel that forms an exterior portion of the shed, the second panel being constructed from blow-molded plastic and including an outwardly extending lip that is integrally formed as part of a unitary, one-piece construction, the second panel being sized and configured to be disposed within the container; and a second storage area at least partially defined by the second panel and the outwardly extending lip, the second storage area being sized and configured to receive one or more other components of the shed when the second panel is disposed within the container in order to decrease the size of the container.
8. The packaging system as in Claim 7, wherein the lip of the first panel is disposed proximate the lip of the second panel when the first and second panels are disposed within the container so that the first storage area is disposed proximate the second storage area to facilitate packaging of the shed.
9. The packaging system as in Claim 7, wherein the first panel and the second panel are generally aligned in the same plane within the container.
10. The packaging system as in Claim 7, further comprising an elongated third panel that forms an exterior portion of the shed, the third panel being constructed from blow-molded plastic and including an outwardly extending lip that is integrally formed as part of a unitary, one-piece construction, the third panel being sized and configured to be disposed within the container;
a third storage area at least partially defined by the third panel and the outwardly extending lip, the third cavity storage area being sued and configured to receive one or more other components of the shed when the third panel is disposed within the container in order to decrease the size of the container;
an elongated fourth panel that forms an exterior portion of the shed, the fourth panel being constructed from blow-molded plastic and including an outwardly extending lip that is integrally formed as part of a unitary, one-piece construction, the fourth panel being sized and configured to be disposed within the container;
and a fourth storage area at least partially defined by the fourth panel and the outwardly extending lip, the fourth storage area being sized and configured to receive one or more other components of the shed when the fourth panel is disposed within the container in order to decrease the size of the container.
11. The packaging system as in Claim 10, wherein the lip of the third panel is disposed proximate the lip of the fourth panel when the third and fourth panels are disposed within the container so that the third storage area is disposed proximate the fourth storage area to facilitate packaging of the shed.
12. The packaging system as in Claim 10, wherein the first panel and the second panel are generally aligned in a first plane when disposed within the container;
and wherein the third panel and the forth panel are generally aligned in a second plane when disposed within the container, the first plane being generally parallel to the second plane.
13. The shed packaging system as in Claim 7, wherein the lip of the first panel is disposed about at least three sides of the first panel and the lip of the second panel is disposed about at least three sides of the second panel.
14. The shed packaging system as in Claim 7, wherein the first panel is a roof panel and the second panel is a roof panel.
15. The shed packaging system as in Claim 7, wherein the first panel and the second panel have substantially the same dimensions and shape.
16. The shed packaging system as in Claim 7, wherein the shed has a width of approximately eight feet, a length of approximately ten feet and a height of approximately eight feet; and wherein the shed is packaged within the container having total outside dimensions less than or equal to a length of approximately ninety-six inches, a width of approximately thirty-one inches and a height of approximately twenty-four inches.
17. The shed packaging system as in Claim 7, wherein the shed has a volume of approximately four hundred and eighty cubic feet; and wherein the shed is packaged within the container having a total outside volume less than or equal to approximately forty-two cubic feet.
18. The shed packaging system as in Claim 7, wherein the ratio of a volume of the shed to a volume of the container is approximately twelve or less.
19. A packaging system that is sized and configured to receive at least a portion of a shed, the shed packaging system comprising:

a container;
a roof cap constructed from blow-molded plastic that is sized and configured to be disposed within the container; and a cavity, formed in the roof cap that is sized and configured to receive other components of the shed when the roof cap is disposed within the container in order to minimize the size of the container.
20. The shed packaging system as in Claim 19, further comprising a second cavity formed in the roof cap that is sized and configured to receive other components of the shed when the roof cap is disposed within the container in order to minimize the size of the container.
21. The shed packaging system as in Claim 19 wherein the roof cap includes a living hinge to allow the roof cap to be disposed in a generally planar configuration when the roof cap is disposed in the container.
22. A packaging system that is sized and configured to receive at least a portion of a shed, the shed packaging system comprising:
a container;
an elongated first panel that forms an exterior portion of the shed, the first panel being constructed from blow-molded plastic and including an alignment member that is integrally formed as part of a unitary, one-piece construction, the first panel being sized and configured to be disposed within the container; and an elongated second panel that forms an exterior portion of the shed, the second panel being constructed from blow-molded plastic and including an alignment member that is integrally formed as part of a unitary,, one-piece construction, the second panel being sized and configured to be disposed within the container;
wherein the alignment member of the first panel and the alignment member of the second panel are sized and configured to align the first panel with the second panel when the first panel and the second panel are disposed within the container.
23. The shed packaging system as in Claim 22, wherein the first panel comprises a door to the shed and the second panel comprises a portion of the roof of the shed.
24. The shed packaging system as in Claim 22, wherein the alignment member of the first panel comprises at least one protrusion and the alignment member of the second panel comprises at least one recessed portion that is sized and configured to receive the at least one protrusion from the first panel when the first panel and the second panel are disposed within the container to facilitate packaging.
CA2525833A 2004-03-29 2005-03-29 Packaging system for a modular enclosure Active CA2525833C (en)

Applications Claiming Priority (19)

Application Number Priority Date Filing Date Title
US55736904P 2004-03-29 2004-03-29
US29/202,299 USD506267S1 (en) 2004-03-29 2004-03-29 Shed
US29/202,299 2004-03-29
US29/202,291 USD506266S1 (en) 2004-03-29 2004-03-29 Shed constructed from blow-molded plastic
US29/202,267 USD505497S1 (en) 2004-03-29 2004-03-29 Exterior surface of a shed
US60/557,369 2004-03-29
US29/202,397 2004-03-29
US29202397 2004-03-29
US29/202,267 2004-03-29
US29/202,291 2004-03-29
US29/204,812 2004-05-03
US29/204,812 USD506011S1 (en) 2004-05-03 2004-05-03 Exterior portion of a shed
US29/204,811 2004-05-03
US29/204,811 USD506268S1 (en) 2004-05-03 2004-05-03 Exterior portion of a shed
US58638704P 2004-07-08 2004-07-08
US60/586,387 2004-07-08
US11/091,849 2005-03-28
US11/091,849 US7779579B2 (en) 2004-03-29 2005-03-28 Packaging system for a modular enclosure
PCT/US2005/010737 WO2005094367A2 (en) 2004-03-29 2005-03-29 Packaging system for a modular enclosure

Publications (2)

Publication Number Publication Date
CA2525833A1 true CA2525833A1 (en) 2005-10-13
CA2525833C CA2525833C (en) 2011-05-10

Family

ID=35064328

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2525833A Active CA2525833C (en) 2004-03-29 2005-03-29 Packaging system for a modular enclosure

Country Status (4)

Country Link
US (1) US7779579B2 (en)
CA (1) CA2525833C (en)
MX (1) MXPA05013375A (en)
WO (1) WO2005094367A2 (en)

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US20050210766A1 (en) 2005-09-29
WO2005094367A3 (en) 2009-04-02
US7779579B2 (en) 2010-08-24
MXPA05013375A (en) 2006-03-09
CA2525833C (en) 2011-05-10

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