CA2572901A1 - Uv-emitting phosphor and lamp containing same - Google Patents

Uv-emitting phosphor and lamp containing same Download PDF

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Publication number
CA2572901A1
CA2572901A1 CA002572901A CA2572901A CA2572901A1 CA 2572901 A1 CA2572901 A1 CA 2572901A1 CA 002572901 A CA002572901 A CA 002572901A CA 2572901 A CA2572901 A CA 2572901A CA 2572901 A1 CA2572901 A1 CA 2572901A1
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Canada
Prior art keywords
phosphor
emitting
para
emission
ranges
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Abandoned
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CA002572901A
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French (fr)
Inventor
Gregory A. Marking
Thomas M. Snyder
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Osram Sylvania Inc
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Osram Sylvania Inc
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Publication of CA2572901A1 publication Critical patent/CA2572901A1/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7766Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing two or more rare earth metals
    • C09K11/7774Aluminates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/55Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing beryllium, magnesium, alkali metals or alkaline earth metals
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/64Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing aluminium
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7706Aluminates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/38Devices for influencing the colour or wavelength of the light
    • H01J61/42Devices for influencing the colour or wavelength of the light by transforming the wavelength of the light by luminescence
    • H01J61/44Devices characterised by the luminescent material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A UV-emitting phosphor is described wherein the phosphor is excitable by vacuum ultraviolet radiation (VUV). The phosphor is a gadolinium-activated strontium magnesium aluminate which preferably has an excitation maximum at about 172 nm. The phosphor exhibits a narrow-band UV emission at about 310 nm which makes it useful for medical phototherapy applications.

Description

UV-emitting Phosphor and Lamp Containing Same DESCRIPTION
Technical Field [Para 1] This invention is related to phosphors that emit ultraviolet (UV) radiation and lamps containing UV-emitting phosphors. More particularly, this invention is related to phosphors that emit UV radiation when stimulated by vacuum ultraviolet (VUV) radiation.
Background of the Invention [Para 2] The use of ultraviolet (UV) radiation for medical phototherapy is well established.
In fact, UV therapy is now involved in the treatment of more than 40 types of skin diseases and disorders such as psoriasis, vitiligo and eczema. Phototherapy studies of UVB

wavelengths between 260 nm and 320 nm have found that a narrow-band UVB
emission centered at approximately 312 nm is most effective for phototherapy while at the same time limiting undesirable erythemal effects. Since the skin's erythemal (or sunburning sensitivity) is at its maximum at about 297 nm, a narrow-band emission at about 312 nm allows a patient to have longer treatment times before an erythemal response appears.

[Para 3] The Gd3+ 6P7/2 --> 8S transitions are ideal for 312 nm narrow-band emissions.
However, f-f transitions of rare earths, being parity forbidden, are very weak and the use of a sensitizer is necessary to obtain a useful emission intensity. One of the first narrow-band UVB phosphors to be developed was sensitized with bismuth, e.g., (Gdo.5,La0.487)B306:Bi0.013.
On excitation by 254 nm radiation, this borate phosphor emits the characteristic radiation with a very narrow band centered on 312 nm. However, because of the toxicity of the Page 1 of 16 bismuth sensitizer, other narrow-band UVB phosphors were developed, in particular YMgB5O1o:Gd,Ce (U.S. Patent Nos. 4,319,161 and 6,007,741), and YMgB5O1o:Gd,Ce,Pr (U.S.
Patent Application No. 10/907,349, filed 3/30/2005) .

[Para 4] For the most part, UV-emitting phosphors have been optimized for excitation by the 254 nm emission of the low-pressure mercury discharge used in conventional fluorescent lighting. However, because of environmental concerns, there is a growing need for mercury-free lighting technologies. One such technology is the xenon discharge lamp which produces radiation at about 172 nm in the vacuum ultraviolet (VUV) region of the electromagnetic spectrum. It would be advantageous to develop phosphors which are optimized for excitation in the VUV region and could be used in a Xe-discharge lamp for medical phototherapy.

Summary of the Invention [Para 5] Cerium-activated strontium magnesium aluminate, Sr(AI,Mg)12019:Ce, is a commercial UVB-emitting phosphor used in suntan lamps as a minor component to increase the tanning efficiency of such lamps and reduce the time needed to obtain a tan of the desired level. This phosphor is excited by 254 nm radiation and has a broad band emission centered approximately at 307 nm.

[Para 6] The amount of Ce3+ activator substituted for strontium on the Srz+
sites is counterbalanced by substituting a similar amount of Mgz+ for aluminum on the AI3+ sites leading approximately to charge balance. In addition to and beyond the benefit of charge balancing, the presence of an optimum Mgz+ level in the phosphor lattice is thought to be necessary for maximum light output. Most of the rare earth 3+ ions have similar atomic Page 2 of 16 and ionic radii, and it was thought that other rare earth 3+ ions could replace cerium in the phosphor lattice as in, for example, the quantum-splitting phosphor Sr(AI,Mg)12019:Pr which is described in U.S. Patent Nos. 5,571,451 and 6,613,248 and U.S. Application Serial No.

1 1 /160,052, filed 6/7/2005.

[Para 7] The inventors discovered that when strontium magnesium aluminate is activated with gadolinium a narrow-band UV line emission is observed at about 310 nm.
This is a slightly lower wavelength than exhibited by the above-mentioned yttrium magnesium pentaborate phosphors, but it is still close to the optimal wavelength for medical phototherapy. The UV emission intensity of this phosphor is very weak under 254 nm excitation, however, under VUV excitation, the emission intensity is significantly greater than the commercial yttrium magnesium pentaborate phosphors. Thus, the phosphor of this invention may be used in a Xe-discharge lamp to provide a mercury-free lamp for medical phototherapy.

[Para 8] The composition of the gadolinium-activated strontium magnesium aluminate phosphor of this invention may be generally represented by the formula, Sr(AI,Mg)12019:Gd.
In a preferred embodiment, the phosphor may be represented by the formula, Sri -XGdXAll 2-yMgyO1 9, where x ranges from about 0.03 to about 0.15 and y ranges from greater than 0 to about 0.2. More preferably, y ranges from x-0.02 to x+0.02 for optimal charge balance. A more preferred value for x is about 0.07. It is possible to include additional coactivators such as Ce and Pr to increase the phosphor's sensitivity to 254 nm radiation. However, these coactivators tend to decrease the VUV-excited emission and are therefore less preferred.

Page 3 of 16 [Para 9] In addition, the gadolinium-activated strontium magnesium aluminate phosphor can easily be prepared using dry blending and a single firing step, whereas the yttrium magnesium pentaborate phosphors are prepared through a more complicated process of precipitation and double firing.

Brief Description of the Drawings [Para 10] Fig. 1 is a graph comparing the UV emission of the phosphor of this invention with two yttrium magnesium pentaborate phosphors.

[Para 111 Fig. 2 is a cross-sectional illustration of a lamp containing the phosphor of this invention.

[Para 12] Fig. 3 is a graph of the relative intensity of the ultraviolet emission of the phosphor of this invention as a function of the amount of the gadolinium activator.

[Para 13] Fig. 4 is a graph of the excitation spectra of the phosphor of this invention compared with a yttrium magnesium borate phosphor.

Detailed Description of the Invention [Para 14] For a better understanding of the present invention, together with other and further objects, advantages and capabilities thereof, reference is made to the following disclosure and appended claims taken in conjunction with the above-described drawings.

Page 4 of 16 [Para 15] Fig. 1 shows the VUV-excited emission spectra between 300 nm and 320 nm of a Sr(AI,Mg)12019:Gd phosphor and two 312 nm line emitting phosphors, YMgB5O1o:Gd, Ce and YMgBsO1o:Gd, Ce, Pr. Under VUV-excitation, the Sr(AI,Mg)12019:Gd phosphor of this invention exhibits a much more intense UV line emission in the region of interest for medical phototherapy.

[Para 16] Fig. 2 illustrates a type of VUV-excited device which is generally referred to as a dielectric barrier discharge lamp. The flat rectangular-shaped device is shown in cross section. The discharge vessel 10 is constructed of a transparent material such as glass and comprises a front plate 3 and a back plate 2 which are joined by frame 5 at the periphery of the plates. The discharge vessel 10 encloses discharge chamber 15 which contains a rare gas, typically xenon, or mixture of rare gases, and is used to generate a discharge which emits vacuum ultraviolet (VUV) radiation. A preferred discharge is a Xe-excimer discharge which emits VUV radiation at about 172 nm. The back plate 2 has multiple strip electrodes 6 which may serve as anodes and cathodes during operation. At least some of the electrodes 6' are covered with a dielectric barrier layer 7. Further examples of dielectric barrier discharge lamps are described in U.S. Patent Nos. 6,566,810, 6,246,171 and 6,469,435.

[Para 17] A UV-emitting lamp may be formed by coating the inner surface of the top plate 3 and back plate 2 with a phosphor layer 11 that contains the UV-emitting phosphor of this invention. The UV-emitting phosphor converts at least some of the VUV
radiation from the gas discharge into longer wavelength UV radiation. In a preferred embodiment, the lamp produces a narrow-band UV line emission at about 310 nm which may be used for medical phototherapy.

Page 5 of 16 [Para 18] The Sr(AI,Mg)12019:Gd phosphor may be prepared by thoroughly dry blending the appropriate metal oxides, hydroxides, carbonates, and halides, then firing the blended material in a reducing atmosphere, preferably 75% H2 - 25% N2, for a time and temperature sufficient to form the phosphor, preferably at least about 1.5 hours at a temperature between about 1500 C and about 1600 C. The fired material may be sifted and further processed with water and/or chemical washing and milling steps before it is dried and sifted for lamp use. Chemical precipitation techniques may also be used to prepare a thorough mixture in lieu of dry blending.

Examples [Para 19] Table 1 lists the reagents, their assays, their formula weights, and the quantities used for inventive samples 1 - 11. Each sample was formulated to contain 0.083 moles Mg/mole phosphor. Depending on the amount of activator, it may be necessary to adjust the amount of Mg in the formulation to obtain optimal charge compensation and brightness. Su,ch adjustments are well within the capabilities of one skilled in the art in view of the present disclosure. In a preferred embodiment, the amount of magnesium in the phosphor ranges from greater than 0 to about 0.2 moles Mg/mole of phosphor.

[Para 20] The materials were weighed, added to a 500 ml plastic bottle, and then thoroughly blended on a paint shaker. The blended materials were then loaded into 100 ml alumina crucibles and fired for 2 hrs at 1550 C in a continuous furnace under a reducing atmosphere of 75% H2/25% N2. The fired phosphors were then screened through a -mesh nylon screen and measured for their emission properties under VUV
excitation.

Page 6 of 16 [Para 21 ] Table 1 Sample SrCO3 SrF2 Pr407 MgO Gd203 Ce02 Al(OH)3 Assay 0.997 0.995 1.000 0.994 0.995 1.000 0.996 Formula Wt. 147.630 127.620 675.63 40.304 362.500 172.120 78.003 (g/mol) 1 19.26 g 7.95 g 0.34 g 0.67 g 1.09 g 0.34 g 186.70 g 2 18.67 g 7.95 g 0.34 g 0.67 g 1.82 g 0.34 g 186.70 g 3 18.97 g 7.95 g 0 0.67 g 1.82 g 0.34 g 186.70 g 4 18.08 g 7.95 g 0.34 g 0.67 g 2.55 g 0.34 g 186.70 g 18.97 g 7.95 g 0.34 g 0.67 g 1.82 g 0 186.70 g 6 18.37 g 7.95 g 0.17 g 0.67 g 2.55 g 0.17 g 186.70 g 7 17.49 g 7.95 g 0 0.67 g 4.01 g 0 186.70 g 8 16.30 g 7.95 g 0 0.67 g 5.46 g 0 186.70 g 9 18.08 g 7.95 g 0 0.67 g 3.28 g 0 186.70 g 19.26 g 7.95 g 0 0.67 g 1.82 g 0 186.70 g 11 18.67 g 7.95 g 0 0.67 g 2.55 g 0 186.70 g [Para 22] The UV line emissions of the samples were measured with a Perkin-Elmer LS-50B
model spectrophotometer, which had been modified with a nitrogen-purged sample chamber and fitted with a Xe lamp for vacuum ultraviolet excitation. The excitation source is a commercially available xenon excimer lamp (XeCM-L from Resonance, Ltd., Barrie, Ontario, Canada) used to illuminate powder plaques while excluding air from the VUV beam path. This particular lamp has a very intense sharp Xe emission line at 147 nm and a broad, much less intense Xe excimer band emission at about 172 nm. Table 2 gives the Page 7 of 16 formulated amounts of the activators in samples 1-11 in moles of activator/mole of phosphor and the resulting relative integrated intensities of their UV line emission between 305 - 315 nm. Two yttrium magnesium borate phosphors were also measured as controls.
The integrated intensities are given relative to Control 1.

[Para 23] Table 2 Sample Gd Ce Pr Rel. Intensity Control 1-NA NA NA 100%
YMgB5O1o:Gd, Ce Control 2-NA NA NA 169%
YMgBsO1o:Gd, Ce, Pr 1 0.03 0.01 0.01 148%
2 0.05 0.01 0.01 226%
3 0.05 0.01 0 236%
4 0.07 0.01 0.01 257%
0.05 0 0.01 292%
6 0.07 0.005 0.005 302%
7 0.11 0 0 335%
8 0.15 0 0.01 335%
9 0.09 0 0 350%
0.05 0 0 384%
11 0.07 0 0 437%
[Para 24] The amount of gadolinium that yielded the maximum emission intensity was approximately 0.07 moles Gd/mole phosphor, but ail levels between 0.03 and 0.15 moles Page 8 of 16 Gd/mole phosphor yielded a relatively good emission intensity. The addition of Ce and Pr coactivators tended to reduce the intensity of the UV line emission under VUV
excitation.
The effect of the amount of Gd activator alone on the emission intensity is shown in Fig. 3 which is a plot of the relative intensity for samples 7 and 9-1 1(no coactivators).

[Para 25] The excitation spectrum of sample 11 is shown in Fig. 4 together with the excitation spectrum of a YMgB5O1o:Gd,Ce,Pr phosphor. For sample 11, the intensity of the UV emission at 311 nm was observed while the excitation wavelength was varied.
For the YMgB5O1o:Gd,Ce,Pr phosphor, the intensity of the UV emission at 313 nm was used. In both cases, the intensity of the UV emission was normalized to the intensity of the excitation wavelength. It can be seen in Fig. 4 that the excitation maximum for the Sr(AI,Mg)12019:Gd phosphor occurs at about 172 nm which makes it ideal for use with a Xe-excimer discharge. There is also significant excitation down to at least 140 nm making the phosphor useable with other VUV wavelengths. On the other side of the maximum, there is virtually no excitation of the phosphor above about 188 nm. Almost the opposite is true for the YMgBsO1o:Gd,Ce,Pr phosphor. The level of excitation below about 180 nm is significantly less than the excitation at about 254 nm. This means that the yttrium magnesium borate phosphor would not be nearly as effective as the Sr(AI,Mg)1201 9:Gd phosphor when used with a VUV source such as a Xe-excimer discharge.

[Para 26] While there have been shown and described what are present considered to be the preferred embodiments of the invention, it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the scope of the invention as defined by the appended claims.

Page 9 of 16

Claims (15)

  1. [Claim 1] 1. A UV-emitting phosphor comprising gadolinium-activated strontium magnesium aluminate.
  2. [Claim 2] 2. The phosphor of claim 1 wherein the phosphor is represented by a formula Sr1-x Gd x Al12-y Mg y O19, where x ranges from about 0.03 to about 0.15 and y ranges from greater than 0 to about 0.2.
  3. [Claim 3] 3. The phosphor of claim 2 wherein y ranges from x - 0.02 to x +
    0.02.
  4. [Claim 4] 4. The phosphor of claim 2 wherein x is about 0.07.
  5. [Claim 5] 5. The phosphor of claim 1 wherein the phosphor has an excitation maximum at about 1 72nm.
  6. [Claim 6] 6. The phosphor of claim 1 wherein the phosphor is coactivated with at least one of Ce and Pr.
  7. [Claim 7] 7. The phosphor of claim 1 wherein the phosphor contains magnesium in an amount from greater than 0 to about 0.2 moles Mg per mole of phosphor.
  8. [Claim 8] 8. A UV-emitting lamp comprising a discharge vessel containing a source of vacuum ultraviolet radiation and a UV-emitting phosphor on an interior wall of the discharge vessel, the UV-emitting phosphor comprising gadolinium-activated strontium magnesium aluminate.
  9. [Claim 9] 9. The UV-emitting lamp of claim 8 wherein the source of vacuum ultraviolet radiation is a xenon excimer discharge.
  10. [Claim 10] 10. The UV-emitting lamp of claim 9 wherein the discharge vessel has dielectrically impeded electrodes.
  11. [Claim 11] 11. The UV-emitting lamp of claim 8 wherein the phosphor is represented by a formula Sr1-x Gd x Al12-y Mg y O19, where x ranges from about 0.03 to about 0.15 and y ranges from greater than 0 to about 0.2.
  12. [Claim 12] 12. The UV-emitting lamp of claim 9 wherein the phosphor has an excitation maximum at about 172 nm.
  13. [Claim 13] 13. The UV-emitting lamp of claim 11 wherein y ranges from x - 0.02 to x + 0.02.
  14. [Claim 14] 14. The UV-emitting lamp of claim 11 wherein x is about 0.07.
  15. [Claim 15] 15. The UV-emitting lamp of claim 8 wherein the phosphor contains magnesium in an amount from greater than 0 to about 0.2 moles Mg per mole of phosphor.
CA002572901A 2006-03-07 2007-01-04 Uv-emitting phosphor and lamp containing same Abandoned CA2572901A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/308,099 US7419621B2 (en) 2006-03-07 2006-03-07 UV-emitting phosphor and lamp containing same
US11/308,099 2006-03-07

Publications (1)

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CA2572901A1 true CA2572901A1 (en) 2007-09-07

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US (1) US7419621B2 (en)
EP (1) EP1832642A3 (en)
JP (1) JP2007238938A (en)
KR (1) KR20080003702A (en)
CA (1) CA2572901A1 (en)

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US7435358B2 (en) * 2005-06-07 2008-10-14 Osram Sylvania Inc. UVC-emitting Sr(Al,Mg)12O19:Pr phosphor and lamp containing same
US8647373B1 (en) * 2010-02-11 2014-02-11 James G. Shepherd Phototherapy methods using fluorescent UV light
EP2997108B1 (en) * 2013-05-13 2020-02-05 Signify Holding B.V. Uv radiation device
JP2016201352A (en) * 2015-04-08 2016-12-01 パナソニックIpマネジメント株式会社 Ultraviolet light emitting element
JP2016201353A (en) * 2015-04-08 2016-12-01 パナソニックIpマネジメント株式会社 Ultraviolet light emitting element
CN105441076A (en) * 2015-12-14 2016-03-30 江门市科恒实业股份有限公司 UVB narrowband emission phosphor and preparation method thereof
DE102017121889B3 (en) * 2017-09-21 2018-11-22 Heraeus Noblelight Gmbh Broadband semiconductor-based UV light source for a spectrum analyzer
JP7234730B2 (en) * 2019-03-25 2023-03-08 東芝ライテック株式会社 Discharge lamp and liquid crystal panel manufacturing equipment

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EP1832642A3 (en) 2009-09-02
JP2007238938A (en) 2007-09-20
US20070221883A1 (en) 2007-09-27
EP1832642A2 (en) 2007-09-12
US7419621B2 (en) 2008-09-02
KR20080003702A (en) 2008-01-08

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Effective date: 20140106