CA2573723A1 - Html driven embedded controller - Google Patents

Html driven embedded controller Download PDF

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Publication number
CA2573723A1
CA2573723A1 CA002573723A CA2573723A CA2573723A1 CA 2573723 A1 CA2573723 A1 CA 2573723A1 CA 002573723 A CA002573723 A CA 002573723A CA 2573723 A CA2573723 A CA 2573723A CA 2573723 A1 CA2573723 A1 CA 2573723A1
Authority
CA
Canada
Prior art keywords
shutdown
alarm
data
low
building equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002573723A
Other languages
French (fr)
Other versions
CA2573723C (en
Inventor
Delmar Eugene Lehman
Dennis R. Thrush
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
York International Corp
Original Assignee
York International Corporation
Delmar Eugene Lehman
Dennis R. Thrush
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by York International Corporation, Delmar Eugene Lehman, Dennis R. Thrush filed Critical York International Corporation
Publication of CA2573723A1 publication Critical patent/CA2573723A1/en
Application granted granted Critical
Publication of CA2573723C publication Critical patent/CA2573723C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
    • G05B19/4186Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2614HVAC, heating, ventillation, climate control
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2638Airconditioning
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31085Application scripts; in web server, not sent to client
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31457Factory remote control, monitoring through internet
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/34Director, elements to supervisory
    • G05B2219/34444Web control system, with intelligent control components each with web server
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A method and system is provided for gathering, processing, and displaying data from building equipment using a dedicated HTML-driven, non-PLC controller having an integral web server. Authorized users who use microprocessor controlled devices to access the website are provided with displayed equipment data that can be selected, monitored, and adjusted based on a user profile controlled by software of the controller.

Claims (19)

1. A system for remotely monitoring building equipment, the system comprising:
at least one item of building equipment;
a non-PLC controller communicably connected to the at least one item of building equipment to receive data from the building equipment, the non-PLC controller having a web server, a microprocessor and a memory storing a computer program executable by the microprocessor, the computer program comprising computer instructions for gathering data from the connected building equipment, capturing the data in CGI scripts, and populating the data into tags provided in an HTML web page generated by the web server of the non-PLC controller; and at least one HMI in communicable connection with the HTML web page.
2. The system of claim 1, wherein the building equipment is selected from the group consisting of heating, ventilation, and air conditioning equipment.
3. The system of claim 2, wherein the data are selected from the group consisting of alarms and faults, operational status, mode, settings, operational parameters, historical parameters, and combinations thereof.
4. The system of claim 3, wherein the operational parameters are selected from the group consisting of: compressor speed, fan speed, thermostat setting, refrigerant level, temperature, pressure, and combinations thereof.
5. The system of claim 3, wherein the historical parameters are selected from the group consisting of: run time, downtime, and maintenance.
6. The system of claim 2, wherein the gathering of data from the connected building equipment is performed automatically at predetermined intervals selected by a user.
7. The system of claim 2, wherein the gathered data is automatically retained for a preselected period of time or up to a preselected number files by a system component having data storage capacity.
8. The system of claim 7, wherein the preselected period of time can be adjusted by a user.
9. The system of claim 2, wherein the gathered data is automatically deleted from the system when the next CGI script is transmitted to populate the HTML web page.
10. A method of monitoring and controlling building equipment, the method comprised of the steps of:
providing a system for remotely monitoring building equipment, the system comprising: at least one item of building equipment; a non-PLC
controller communicably connected to the at least one item of building equipment to receive data from the building equipment, the non-PLC
controller having a web server, a microprocessor and a memory storing a computer program executable by the microprocessor, the computer program comprising computer instructions for gathering data from the connected building equipment, capturing the data in CGI scripts, and populating the data into tags provided in an HTML web page generated by the web server of the controller; and at least one HMI in communicable connection with the HTML web page;
automatically polling the connected building equipment at preselected intervals using the non-PLC controller;
gathering data;
incorporating the gathered data into CGI scripts using the microprocessor of the controller; and populating tags with the CGI scripts, the tags being provided in an HTML web page served by the web server of the controller.
11. The method of claim 10, further comprised of the steps of:
providing a remote interface device for use by a remote user;
permitting the remote user to log on to the web server using the remote interface device, and prompting the user to enter a user name and password;

recognizing the user name and password and associating it with a stored user profile that includes an access level for the recognized user;
sending data using the web server to the remote interface, the data corresponding with the access level, the data further including computerized instructions executable by the remote interface device for generating a display having predetermined display characteristics associated with the stored user profile;
displaying the data on the remote interface device.
12. The method of claim 11, wherein the step of gathering data includes gathering data relating to operating parameters of connected building equipment, and wherein the method further includes the steps of:
comparing the gathered data to a predetermined stored range for an operating parameter, and automatically generating an electronic event if the gathered data falls outside of the predetermined stored range for an operating parameter.
13. The method of claim 12, wherein the electronic event includes a notification that is automatically served to the web server.
14. The method of claim 13, wherein the electronic event further includes an electronic command that is generated by the controller and sent back to the connected equipment, the electronic command selected from the group consisting of a command to shutdown the connected building equipment, and a command to modify the operation of the connected building equipment.
15. The method of claim 13, wherein the step of automatically generating an electronic event includes automatically electronically notifying all logged-on users having a predetermined user profile.
16. The method of claim 11, further comprised of the step of allowing remote users to select, request, and obtain data concerning an operating parameter of particular items of connected equipment.
17. The method of claim 11, wherein the connected building equipment is a compressor of an HVAC system, and wherein the operating parameter is selected from the group consisting of:
18. The method of claim 17, wherein the electronic event is an alarm, fault, shutdown selected from the group consisting of: analog board communication failure shutdown, analog board failure shutdown, auxiliary alarm, auxiliary shutdown, balance piston failure shutdown, compressor auxiliary failure, compressor interlock failure, compressor starting failure auxiliary, compressor starting failure for low motor amps, compressor stopping failure auxiliary, compressor stopping failure for motor amps, compressor unable to unload alarm, dbs alarm, dbs trip, digital board reset, digital board shutdown, digital board communication failure shutdown, discharge end compressor vibration alarm, discharge end compressor vibration shutdown, discharge pressure sensor fault, discharge temperature saturation alarm, discharge temperature saturation shutdown, discharge temperature sensor fault, false start failure auxiliary, false start failure for motor amps, high auxiliary analog alarm, high discharge temperature alarm, high discharge temperature shutdown, high discharge pressure alarm, high discharge pressure shutdown, high economizer alarm, high economizer shutdown, high entering process temperature alarm, high entering process temperature shutdown, high liquid level shutdown, high manifold pressure alarm, high manifold pressure shutdown, high motor current alarm, high motor current shutdown, high oil filter pressure alarm, high oil filter pressure shutdown, high oil temperature alarm, high oil temperature shutdown, high rpm alarm, high rpm shut down, high suction pressure alarm, high suction pressure shutdown, insufficient main oil pressure shutdown, liquid slug alarm, liquid slug shutdown, low auxiliary analog alarm, low auxiliary analog shutdown, low economizer alarm, low economizer shutdown, low entering process temperature alarm, low entering process temperature shutdown, low main oil injection pressure shutdown, low motor current shutdown, low oil pressure alarm, low oil pressure shutdown, low oil separator temperature alarm, low oil separator temperature shutdown, low oil temperature alarm, low oil temperature shutdown, low process temperature alarm, low process temperature shutdown, low rpm alarm, low rpm shutdown, low suction pressure alarm, low suction pressure shutdown, maintenance alarm, missing oil pressure alarm, missing oil pressure shutdown 1, missing oil pressure shutdown 2, motor stator temp. alarm, motor stator shutdown alarm, motor starter communication failure shutdown, oil level shutdown, oil log shutdown, oil pressure sensor fault, oil pump aux failure, oil pump #1 aux. alarm, oil pump #1 aux, failure shutdown, oil pump #2 aux. alarm, oil pump #2 aux. failure shutdown, oil temperature sensor fault, opposite shaft side drive vibration alarm, opposite shaft side drive vibration shutdown, opposite shaft side drive temp. alarm, opposite shaft side drive temp. shutdown, separator temperature sensor fault, shaft side drive vibration alarm, shaft side drive vibration shutdown, shaft side drive temp. alarm, shaft side drive temp. shutdown, starting failure, starting superheat shutdown, suction end compressor vibration alarm, suction end compressor vibration shutdown, suction pressure sensor fault, and variable speed communications alarm.
19.
CA002573723A 2004-07-14 2005-07-14 Html driven embedded controller Active CA2573723C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US58792004P 2004-07-14 2004-07-14
US60/587,920 2004-07-14
PCT/US2005/024989 WO2006019909A1 (en) 2004-07-14 2005-07-14 Html driven embedded controller

Publications (2)

Publication Number Publication Date
CA2573723A1 true CA2573723A1 (en) 2006-02-23
CA2573723C CA2573723C (en) 2010-02-02

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Family Applications (1)

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CA002573723A Active CA2573723C (en) 2004-07-14 2005-07-14 Html driven embedded controller

Country Status (6)

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US (2) US7440809B2 (en)
EP (1) EP1774419B1 (en)
CN (1) CN101048712B (en)
CA (1) CA2573723C (en)
DK (1) DK1774419T3 (en)
WO (1) WO2006019909A1 (en)

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DK1774419T3 (en) 2016-06-13
CN101048712A (en) 2007-10-03
EP1774419B1 (en) 2016-03-09
EP1774419A1 (en) 2007-04-18
CN101048712B (en) 2010-05-12
US7440809B2 (en) 2008-10-21
CA2573723C (en) 2010-02-02
US20060015195A1 (en) 2006-01-19
WO2006019909A1 (en) 2006-02-23
US20090099668A1 (en) 2009-04-16

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