CA2642825A1 - Window with anti-bacterial and/or anti-fungal feature and method of making same - Google Patents

Window with anti-bacterial and/or anti-fungal feature and method of making same Download PDF

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Publication number
CA2642825A1
CA2642825A1 CA 2642825 CA2642825A CA2642825A1 CA 2642825 A1 CA2642825 A1 CA 2642825A1 CA 2642825 CA2642825 CA 2642825 CA 2642825 A CA2642825 A CA 2642825A CA 2642825 A1 CA2642825 A1 CA 2642825A1
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CA
Canada
Prior art keywords
layer
silver
glass substrate
coated article
oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2642825
Other languages
French (fr)
Other versions
CA2642825C (en
Inventor
Vijayen S. Veerasamy
Jose Nunez-Reguero
Scott V. Thomsen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guardian Industries Corp
Original Assignee
Guardian Industries Corp.
Vijayen S. Veerasamy
Jose Nunez-Reguero
Scott V. Thomsen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guardian Industries Corp., Vijayen S. Veerasamy, Jose Nunez-Reguero, Scott V. Thomsen filed Critical Guardian Industries Corp.
Publication of CA2642825A1 publication Critical patent/CA2642825A1/en
Application granted granted Critical
Publication of CA2642825C publication Critical patent/CA2642825C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/361Coatings of the type glass/metal/inorganic compound/metal/inorganic compound/other
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3615Coatings of the type glass/metal/other inorganic layers, at least one layer being non-metallic
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3618Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3644Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the metal being silver
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2204/00Glasses, glazes or enamels with special properties
    • C03C2204/02Antibacterial glass, glaze or enamel
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/425Coatings comprising at least one inhomogeneous layer consisting of a porous layer
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/70Properties of coatings
    • C03C2217/71Photocatalytic coatings
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/70Properties of coatings
    • C03C2217/75Hydrophilic and oleophilic coatings
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/70Properties of coatings
    • C03C2217/78Coatings specially designed to be durable, e.g. scratch-resistant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249967Inorganic matrix in void-containing component
    • Y10T428/24997Of metal-containing material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/32Composite [nonstructural laminate] of inorganic material having metal-compound-containing layer and having defined magnetic layer
    • Y10T428/325Magnetic layer next to second metal compound-containing layer

Abstract

Certain example embodiments of this invention relate to a window having anti-fungal/anti-bacterial properties and self-cleaning properties, and a method of making the same. In certain example embodiments, a silver based layer is be provide and the layer(s) located thereover (e.g., the zirconium oxide inclusive layer) are designed to permit silver particles to migrate/diffuse to the surface over time to kill bacteria/germs at the surface of the coated article thereby creating an anti-bacterial/anti-fungal effect. In certain example embodiments, silver may also or instead be mixed in with other material as the top layer of the anti-bacterial coating.

Claims (31)

1. A coated article including a coating supported by a glass substrate, the coating comprising:
a layer comprising silver on the glass substrate;
a layer comprising zirconium oxide (Zr x O y), where y/x is from about 1.2 to
2.5, on the glass substrate over at least the layer comprising silver;
a photocatalytic layer comprising an anatase oxide of titanium on the glass substrate over at least the layer comprising silver and the layer comprising zirconium oxide; and wherein each of the layer comprising zirconium oxide and the photocatalytic layer comprising the anatase oxide of titanium are porous so as to permit silver from the layer comprising silver to migrate and/or diffuse to the outwardmost surface of the coated article over time.

2. The coated article of claim 1, wherein the index of refraction of the layer comprising zirconium oxide substantially matches that of the photocatalytic layer comprising the oxide of titanium.
3. The coated article of claim 1, wherein the layer comprising zirconium oxide has a refractive index of from 2.0 to 2.1, and wherein the refractive index of the photocatalytic layer comprising the oxide of titanium does not differ from the refractive index of the layer comprising zirconium oxide by more than 0.1.
4. The coated article of claim 1, wherein the layer comprising zirconium oxide has tensile stress.
5. The coated article of claim 1, wherein the coated article heat treated so that the glass substrate is thermally tempered.
6. The coated article of claim 1, further comprising a metal oxide dielectric film on the glass substrate that is located between the glass substrate and the layer comprising silver.
7. The coated article of claim 1, wherein the coated article is a window and has a visible transmission of at least about 50%.
8. The coated article of claim 1, wherein the photocatalytic layer comprising the anatase oxide of titanium further comprises silver.
9. The coated article of claim 1, wherein the layer comprising zirconium oxide further comprises nitrogen.
10. The coated article of claim 1, wherein the layer comprising zirconium oxide comprises a nanocrystalline cubic lattice structure.
11. The coated article of claim 1, wherein the layer comprising zirconium oxide comprises from about 30-80% oxygen.
12. A coated article including a coating supported by a glass substrate, the coating comprising:
a layer comprising silver and/or copper;
a layer comprising zirconium oxide on the glass substrate over at least the layer comprising silver and/or copper;
a photocatalytic layer comprising at least one metal oxide on the glass substrate over at least the layer comprising silver and/or copper, and the layer comprising zirconium oxide; and wherein each of the layer comprising zirconium oxide and the photocatalytic layer comprising the metal oxide are porous so as to permit silver and/or copper from the layer comprising silver and/or copper to migrate and/or diffuse to the outwardmost surface of the coated article over time.
13. The coated article of claim 12, wherein the index of refraction of the layer comprising zirconium oxide substantially matches that of the photocatalytic layer.
14. The coated article of claim 12, wherein the layer comprising zirconium oxide has a refractive index of from 2.0 to 2.1, and wherein the refractive index of the photocatalytic layer does not differ from the refractive index of the layer comprising zirconium oxide by more than 0.1.
15. The coated article of claim 12, wherein the layer comprising zirconium oxide has tensile stress.
16. The coated article of claim 12, further comprising a metal oxide dielectric film on the glass substrate that is located between the glass substrate and the layer comprising silver and/or copper.
17. The coated article of claim 12, wherein the coated article is a window and has a visible transmission of at least about 50%.
18. The coated article of claim 12, wherein the photocatalytic layer comprises each of titanium oxide and silver.
19. An anti-bacterial window including an anti-bacterial coating supported by a glass substrate, the coating comprising:
a layer comprising silver and/or copper;
at least one layer comprising a metal oxide on the glass substrate over at least the layer comprising silver and/or copper; and wherein all layer(s) on the glass substrate over the layer comprising silver and/or copper are porous so as to permit silver and/or copper from the layer comprising silver and/or copper to migrate and/or diffuse to the outwardmost surface of the coating over time, said outermost surface of the coating also being a major surface of the window.
20. The window of claim 19, wherein the metal oxide comprises an oxide of titanium and/or an oxide of zirconium.
21. A window including an anti-bacterial coated article, the coated article including an anti-bacterial coating supported by a glass substrate, the coating comprising:
an outermost layer of the coating which comprises each of a metal oxide and silver, wherein the silver is provided in an amount sufficient to kill at least some bacteria and/or fungus contacting the outermost surface of the coating, said outermost surface of the coating also being a surface of the window.
22. The window of claim 21, wherein the outermost layer of the coating comprises each of (a) an oxide of titanium, and (b) silver.
23. The window of claim 21, wherein the outermost layer of the coating comprises each of (a) an oxide of zirconium, and (b) silver.
24. The window of claim 21, wherein the outermost layer is a photocatalytic layer.
25. The window of claim 21, wherein the coating further comprises a layer comprising silver located between the glass substrate and the outermost layer of the coating.
26. The window of claim 21, wherein the coating further comprises a layer comprising zirconium oxide between the glass substrate and the outermost layer of the coating.
27. A method of making an anti-bacterial coated article, the method comprising:
providing a glass substrate;
forming a layer comprising silver on the glass substrate;

forming a porous layer comprising a metal oxide on the glass substrate over at least the layer comprising silver, so that the porous layer comprising the metal oxide is sufficient porous so as to cause silver from the layer. comprising silver to migrate and/or diffuse outwardly to the surface of the coated article over time.
28. The method of claim 27, further comprising forming a layer comprising.
zirconium nitride on the glass substrate over at least the layer comprising silver, and then heat treating the glass substrate with the layer comprising zirconium nitride thereon in a manner so that following the heat treating the layer comprising zirconium nitride has transformed into a porous layer comprising zirconium oxide which is said porous layer comprising the metal oxide.
29. The method of claim 27, further comprising forming a porous photocatalytic layer on the glass substrate over at least the porous layer comprising the metal oxide.
30. A method of making a coated article, the method comprising:
providing a glass substrate;
depositing in wet form on the glass substrate a colloidal dispersion including each of metal oxide colloids and silver colloids; and curing the colloidal dispersion so as to form an anti-bacterial and/or anti-fungal layer comprising each of the metal oxide and silver as an outermost layer of a coating on the glass substrate.
31. The method of claim 30, wherein a layer comprising zirconium oxide is provided between the glass substrate and the anti-bacterial and/or anti-fungal layer;
and wherein the metal oxide is an oxide of titanium.
CA 2642825 2006-04-27 2006-12-20 Window with anti-bacterial and/or anti-fungal feature and method of making same Expired - Fee Related CA2642825C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US11/412,118 US7892662B2 (en) 2006-04-27 2006-04-27 Window with anti-bacterial and/or anti-fungal feature and method of making same
US11/412,118 2006-04-27
PCT/US2006/048461 WO2007130140A1 (en) 2006-04-27 2006-12-20 Window with anti-bacterial and/or anti-fungal feature and method of making same

Publications (2)

Publication Number Publication Date
CA2642825A1 true CA2642825A1 (en) 2007-11-15
CA2642825C CA2642825C (en) 2012-03-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2642825 Expired - Fee Related CA2642825C (en) 2006-04-27 2006-12-20 Window with anti-bacterial and/or anti-fungal feature and method of making same

Country Status (9)

Country Link
US (4) US7892662B2 (en)
EP (2) EP2364958B1 (en)
BR (1) BRPI0621621A2 (en)
CA (1) CA2642825C (en)
ES (1) ES2526054T3 (en)
MX (1) MX2008013751A (en)
PL (1) PL2364958T3 (en)
RU (1) RU2417171C2 (en)
WO (1) WO2007130140A1 (en)

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US7892662B2 (en) 2011-02-22
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CA2642825C (en) 2012-03-13
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