CA2694523A1 - Active sterilization zone for container filling - Google Patents

Active sterilization zone for container filling Download PDF

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Publication number
CA2694523A1
CA2694523A1 CA2694523A CA2694523A CA2694523A1 CA 2694523 A1 CA2694523 A1 CA 2694523A1 CA 2694523 A CA2694523 A CA 2694523A CA 2694523 A CA2694523 A CA 2694523A CA 2694523 A1 CA2694523 A1 CA 2694523A1
Authority
CA
Canada
Prior art keywords
wheel
capper
container
filler
gripper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2694523A
Other languages
French (fr)
Other versions
CA2694523C (en
Inventor
Michael J. Mastio
Rei-Young Amos Wu
Michael F. Mcgowan
Subodh K. Raniwala
Gregory Schimmel
James D. Schuman
Steven Havlik
Richard O. Powell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Stokely Van Camp Inc
Original Assignee
Stokely-Van Camp, Inc.
Michael J. Mastio
Rei-Young Amos Wu
Michael F. Mcgowan
Subodh K. Raniwala
Gregory Schimmel
James D. Schuman
Steven Havlik
Richard O. Powell
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stokely-Van Camp, Inc., Michael J. Mastio, Rei-Young Amos Wu, Michael F. Mcgowan, Subodh K. Raniwala, Gregory Schimmel, James D. Schuman, Steven Havlik, Richard O. Powell filed Critical Stokely-Van Camp, Inc.
Publication of CA2694523A1 publication Critical patent/CA2694523A1/en
Application granted granted Critical
Publication of CA2694523C publication Critical patent/CA2694523C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/08—Radiation
    • A61L2/082—X-rays
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/08—Radiation
    • A61L2/087—Particle radiation, e.g. electron-beam, alpha or beta radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/24—Devices for supporting or handling bottles
    • B67C3/242—Devices for supporting or handling bottles engaging with bottle necks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006—Conveying; Synchronising
    • B67C7/004—Conveying; Synchronising the containers travelling along a circular path
    • B67C7/0046—Infeed and outfeed devices
    • B67C7/0053—Infeed and outfeed devices using grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073—Sterilising, aseptic filling and closing
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/20—Targets to be treated
    • A61L2202/23—Containers, e.g. vials, bottles, syringes, mail
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C2003/228—Aseptic features
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2688—Means for filling containers in defined atmospheric conditions

Abstract

An apparatus for the sterile filling of con-tainers comprising a filler wheel (47) having at least one gripper (122) adapter to receive a container, and a first filler wheel e-beam unit (124) emitting a first filler wheel e-beam field, wherein the first filler wheel e-beam unit is directed at the at least one gripper such that the field encompasses the gripper prior to receiving the container, the filler wheel configured to fill the container with a product; a transfer mechanism (54) adapted to receive the container from the filler wheel; and a capper assembly (48) adapted- to receive the container from the filler wheel; and a capper (48) adapt-ed to receive the container from the transfer mechanism, the capper assembly adapted to place a cap on the container.

Claims (8)

1. An apparatus for the sterile filling of containers comprising:
a filler wheel having at least one gripper adapted to receive a container, and a first filler wheel e-beam unit, wherein the first filler wheel e-beam unit is directed at the at least one gripper such the gripper receives e-beam treatment prior to receiving the container, the filler wheel configured to fill the container with a product;
a transfer wheel having at least one gripper adapted to receive a container, and a transfer wheel e-beam unit, wherein the transfer wheel e-beam unit is directed at the at least one gripper such the gripper receives e-beam treatment prior to receiving a container;
a capper wheel having a capper chuck, and a first capper e-beam unit; wherein the capper e-beam unit is directed at the capper chuck such a cap loaded in the capper chuck receives e-beam treatment prior to the capper wheel placing the cap onto the container.
2. The apparatus of claim 1 further comprising an isolator unit having a housing and an intake wheel within the housing, the intake wheel configured to receive the container and pass the container to the filler wheel, the isolator unit further having a filtered air source adapted to provide air into the housing.
3. The apparatus of claim 2 wherein the intake wheel comprises a pair of cooperating intake wheels.
4. The apparatus of claim 2 wherein the filtered air source provides a positive pressure to the isolator unit.
5. The apparatus of claim 1 further comprising a local air management system operably associated with the filler wheel, wherein the filler wheel localized air management system comprises an inlet manifold, an intermediate supply section, and a generally annular channel that defines a pathway for the containers.
6. The apparatus of claim 5 wherein the intermediate section defines an outlet for the supply of air proximate an opening of the container as the container is being filled with product by the filler wheel.
7. The apparatus of claim 6 wherein the intermediate supply section has a vertical member and a curved end, the vertical member having one end connected to an opening in the inlet manifold, and the curved end having a diverging outlet section defining an increased outlet area adapted to pressurize the annular channel.
8. The apparatus of claim 5 wherein the annular channel is defined by an inner annular wall and an outer annular wall, and wherein the outer annular wall is spaced from inner annular wall to define the pathway for containers.

10. The apparatus of claim 1 further comprising a transfer wheel air management system, wherein the transfer wheel air management system comprises an inlet duct in communication with an outlet manifold, wherein the inlet duct is connected to a filtered air source, wherein the filtered air source provides filtered air to outlet manifold in a downward direction.

11. The apparatus of claim 1 wherein the first capper wheel e-beam emitter is directed at the cap loaded in the capper chuck, wherein the capper chuck rotates the cap such that substantially all of the inside surface of the cap is exposed to the first capper wheel e-beam emitter.

12. The apparatus of claim 1 wherein the capper mechanism includes a second capper wheel e-beam emitter directed at an airspace located in between the capper chuck and the container opening.

13. A method of sterile filling of containers comprising:
(A) receiving a container in an isolator unit with a transfer wheel having at least one gripper and passing the container out of the isolator unit to a filler assembly, (B) treating a container gripper located on a filler wheel of the filler assembly by directing a first filler wheel e-beam emitter at the container gripper surface prior to receiving the container for filling, receiving a container with the gripper, and filling the container;
(C) treating a gripper located on a transfer wheel by directing an e-beam emitter at the container gripper surface of the transfer wheel prior to receiving the filled container, and passing the filled container to a capper wheel;
(D) treating a capper chuck located on a capper wheel by directing a first capper e-beam emitter at the capper chuck, and further treating a cap located on the capper chuck prior to placing the cap on the filled container.

14. The method of claim 13 wherein (A) further comprises delivering air in the isolator unit.

15. The method of claim 13 wherein (B) further comprises directing airflow at the container.

16. The method of claim 13 wherein (B) further comprises treating the container grippers with a second filler wheel e-beam emitter prior to receiving a container.

17. The method of claim 16 wherein (B) further comprises directing the first and second filler wheel e-beam emitters proximate to surfaces on the grippers that come into contact with the containers.

18. The method of claim 13 wherein (C) further comprises directing airflow at a top portion of the filled container.

19. The method of claim 13 wherein (C) further comprises directing the transfer wheel e-beam emitter at an area proximate to surfaces on the grippers, which come into contact with the containers.

20. The method of claim 13 wherein (D) further comprises directing a second e-beam emitter at an inside surface of a cap prior to capping the container such that when the cap is rotated by the capper chuck substantially all of the inside surface of the cap is exposed to the second e-beam emitter.

21. An apparatus for the sterile filling of containers comprising:
a filler wheel having at least one gripper adapted to receive a container, and a first filler wheel e-beam unit emitting a first filler wheel e-beam field, wherein the first filler wheel e-beam unit is directed at the at least one gripper such that the field encompasses the gripper prior to receiving the container, the filler wheel configured to fill the container with a product;

a transfer mechanism adapted to receive the container from the filler wheel;
and a capper assembly adapted to receive the container from the transfer mechanism, the capper assembly adapted to place a cap on to the container.

22. The apparatus of claim 21 wherein the filler wheel has a filler valve associated with the gripper and configured to fill the container with a product, the filler valve e-beam field further encompassing the filler valve.

23. The apparatus of claim 21 wherein the filler wheel has an air management system, wherein the air management system provides a conduit for the supply of air proximate an opening of a container as the container is being filled with product by the filler wheel.

24. The apparatus of claim 23 wherein the air management system comprises an inlet manifold, an intermediate supply section, and a generally annular channel to provide a pathway for containers.

25. The apparatus of claim 21 wherein the transfer mechanism has a transfer wheel having at least one gripper adapted to receive the container from the filler wheel, the transfer mechanism further having a transfer wheel e-beam unit emitting a transfer wheel e-beam field, wherein the transfer wheel e-beam unit is directed at the at least one gripper wherein the transfer wheel e-beam field encompasses the transfer wheel gripper prior to receiving the container from the filler wheel.

26. The apparatus of claim 21 wherein the transfer mechanism further has an air management system, wherein the system has a conduit for the supply of air in a downward direction past the containers on the transfer mechanism.

27. The apparatus of claim 21 wherein the capper assembly has a capper wheel having a capper chuck adapted to receive a cap to be placed on the container;
and a first capper wheel e-beam emitter operably associated with the capper wheel, the first capper wheel e-beam emitter emitting a first capper wheel e-beam field, wherein the capper wheel moves the capper chuck into the first e-beam field at a start position adapted to be prior to receiving the cap.

28. The apparatus of claim 27 further comprising a second capper wheel e-beam emitter operably associated with the capper wheel, the second capper wheel e-beam emitter emitting a second e-beam field wherein the capper wheel moves the capper chuck into the second e-beam field at a cap loaded position.

29. The apparatus 28 wherein the second capper wheel e-beam emitter is positioned below the capper chuck and wherein the second e-beam field is directed upwards towards an underside surface of the capper chuck.

30. The apparatus of claim 29 wherein the capper chuck has a central axis wherein the capper wheel rotates the capper chuck about the central axis while the capper chuck is in the second capper wheel e-beam field.

31. The apparatus of claim 30 further comprising a third capper wheel e-beam emitter operably associated with the capper wheel, the third e-beam emitter emitting a third capper wheel e-beam field, wherein the capper wheel moves the capper chuck into the third capper wheel e-beam field at a cap installing position.

32. The apparatus of claim 31 wherein the third e-beam field is directed at airspace below the capper chuck.

33. The apparatus of claim 1 further comprising an isolator unit having a housing and an intake wheel within the housing, the intake wheel configured to receive the container and pass the container to the filler wheel, the isolator unit further having a filtered air source adapted to provide air into the housing.

34. The apparatus of claim 33 wherein the intake wheel comprises a pair of cooperating intake wheels.
35. The apparatus of claim 33 wherein the filtered air source provides a positive pressure to the isolator unit.
CA2694523A 2007-07-11 2008-07-10 Active sterilization zone for container filling Expired - Fee Related CA2694523C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US94914907P 2007-07-11 2007-07-11
US60/949,149 2007-07-11
PCT/US2008/069682 WO2009009685A1 (en) 2007-07-11 2008-07-10 Active sterilization zone for container filling

Publications (2)

Publication Number Publication Date
CA2694523A1 true CA2694523A1 (en) 2009-01-15
CA2694523C CA2694523C (en) 2012-09-18

Family

ID=39761084

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2694523A Expired - Fee Related CA2694523C (en) 2007-07-11 2008-07-10 Active sterilization zone for container filling

Country Status (7)

Country Link
US (8) US9321620B2 (en)
EP (1) EP2167141B1 (en)
JP (1) JP5054192B2 (en)
CN (1) CN101795716B (en)
AR (2) AR067508A1 (en)
CA (1) CA2694523C (en)
WO (6) WO2009009678A2 (en)

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