CA2725987A1 - Low index, large mode field diameter optical coupler - Google Patents
Low index, large mode field diameter optical coupler Download PDFInfo
- Publication number
- CA2725987A1 CA2725987A1 CA2725987A CA2725987A CA2725987A1 CA 2725987 A1 CA2725987 A1 CA 2725987A1 CA 2725987 A CA2725987 A CA 2725987A CA 2725987 A CA2725987 A CA 2725987A CA 2725987 A1 CA2725987 A1 CA 2725987A1
- Authority
- CA
- Canada
- Prior art keywords
- waveguide
- silicon
- low index
- optical
- coupling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 144
- 230000008878 coupling Effects 0.000 claims abstract description 78
- 238000010168 coupling process Methods 0.000 claims abstract description 78
- 238000005859 coupling reaction Methods 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 29
- 239000000758 substrate Substances 0.000 claims abstract description 20
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 42
- 229910052710 silicon Inorganic materials 0.000 claims description 42
- 239000010703 silicon Substances 0.000 claims description 42
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 230000001747 exhibiting effect Effects 0.000 claims description 7
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 6
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 6
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 3
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 3
- 229920005591 polysilicon Polymers 0.000 claims description 3
- 239000003989 dielectric material Substances 0.000 claims 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 claims 1
- 238000012546 transfer Methods 0.000 abstract description 9
- 239000010410 layer Substances 0.000 description 24
- 230000001902 propagating effect Effects 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 230000008901 benefit Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 235000012239 silicon dioxide Nutrition 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 239000002344 surface layer Substances 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 3
- 230000005693 optoelectronics Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- -1 for example Substances 0.000 description 2
- 238000001459 lithography Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B6/122—Basic optical elements, e.g. light-guiding paths
- G02B6/1228—Tapered waveguides, e.g. integrated spot-size transformers
Abstract
An optical coupler is formed of a low index material and exhibits a mode field diameter suitable to provide effi-cient coupling between a free space optical signal (of large mode field diameter) and a single mode high index waveguide formed on an optical substrate. One embodiment comprises an antiresonant reflecting optical waveguide (ARROW) structure in conjunc-tion with an embedded (high index) nanotaper coupling waveguide.
Another embodiment utilizes a low index waveguide structure disposed in an overlapped arrangement with a high index nanotaper coupling waveguide. The low index waveguide itself includes a tapered region that overlies the nanotaper coupling waveguide to facilitate the transfer of the optical energy from the low index waveguide into an associated single mode high index waveguide.
Another embodiment utilizes a low index waveguide structure disposed in an overlapped arrangement with a high index nanotaper coupling waveguide. The low index waveguide itself includes a tapered region that overlies the nanotaper coupling waveguide to facilitate the transfer of the optical energy from the low index waveguide into an associated single mode high index waveguide.
Description
LOW INDEX, LARGE MODE FIELD DIAMETER OPTICAL COUPLER
Cross-Reference to Related Applications This application claims the benefit of the following provisional applications:
US
Provisional Application 61/130,092, filed May 28, 2008; US Provisional Application 61/131,106, filed June 5, 2008; and US Provisional Application 61/133,683, filed July 1, 2008, all of which are herein incorporated by.
Technical Field The present invention relates to an optical coupler and, more particularly, to an optical coupler formed of a low index material and exhibiting a mode field diameter suitable to provide efficient coupling between a free space optical signal (of large mode field diameter) and a waveguide of high index material formed on an optical substrate, the inventive coupler capable of operating over a relatively wide bandwidth.
Background of the Invention Advances in the art of coupling between an external optical signal and an optical waveguide have recently been associated with the use of an optical "nanotaper"
structure. A "nanotaper", which is sometimes referred to as an "inverse taper", is generally defined as a terminating portion of a core of a high index waveguide that is used to facilitate efficient coupling between a single mode optical fiber (for example) and a high index waveguide formed along an optical substrate. In a typical device construction, the lateral dimension of the portion of the nanotaper proximate to the core of the high index waveguide approximately matches the width of the core. The lateral dimension of the nanotaper decreases monotonically along the direction of light propagation until it reaches a small value associated with a "tip" (i.e., that portion of the nanotaper distal from the core of the high index waveguide). The tip portion represents the point at which light first enters or exits the nanotaper.
In some prior art nanotapers, the device is cleaved such that the endface of the tip essentially coincides with a cleaved edge of the optical substrate. Light is then launched directly into the tip of an entry nanotaper (or extracted directly from the tip of an exit nanotaper) by aligning the light source/receiver with the cleaved edge of the substrate.
However, the presence of the high index nanotaper tip at the junction where the incoming signal couples into the optical substrate has been found to generate back-reflections, presenting problems when attempting to directly couple light from a laser facet into the waveguide. In fact, the back-reflections may cause the laser to become unstable.
Alternatively, in other prior art nanotapers, the position of the tip is recessed from the cleaved edge of the optical substrate. An auxiliary waveguide is then used to transmit light from the cleaved edge to the tip of the nanotaper. The auxiliary waveguide generally comprises larger dimensions and a lower refractive index than the single mode optical waveguide to improve coupling efficiency. The core of the auxiliary waveguide may comprise a polymer-based material with a refractive index on the order of 1.5 - 1.6.
One particular prior art nanotaper coupler arrangement using an auxiliary waveguide is shown in FIGs. 1 and 2. The auxiliary waveguide takes the form of a first, larger-dimensioned waveguide section that is generally disposed in an overlap arrangement with respect to a second, smaller-dimensioned waveguide section (which comprises the nanotaper), forming a "mode conversion region". Referring now to FIG.
1, reference numeral 1 denotes a single mode waveguide, reference numeral 2 denotes a mode field size conversion region, reference numeral 3 denotes an auxiliary waveguide section, reference numeral 4 denotes a nanotaper, and reference numeral 7 denotes a low index auxiliary waveguide. FIG. 2 best illustrates the geometry of nanotaper 4 along the surface of the optical substrate. Within mode field size conversion region 2, nanotaper 4 has a width that starts at a relatively small value at tip 5 (often 50 - 150 nm), and then tapers outward to the final desired waveguide dimensions associated with single mode optical waveguide 1. The thickness x of nanotaper 4 remains relatively constant along mode field size conversion region 2, where thickness x is best shown in FIG.
1.
The mode size associated with tip 5 of the nanotaper 4 is "large" (due to the weak confinement of the light) and shrinks as nanotaper 4 expands in size, providing tighter confinement of the light as the effective refractive index increases along the length of the nanotaper. This effect facilitates the required mode conversion into the smaller mode associated with ultrathin single mode waveguide 1.
In use, light is launched into an endface 6 of auxiliary waveguide section 3, where it propagates along unimpeded until it encounters tip 5 of nanotaper 4 in mode conversion region 2. At this point, the light beam is transferred from the relatively low effective index layer 7 of auxiliary waveguide section 3 to the relatively high effective index ultrathin waveguide 1 with low loss, since the mode size is gradually reduced along the extent of the taper.
Cross-Reference to Related Applications This application claims the benefit of the following provisional applications:
US
Provisional Application 61/130,092, filed May 28, 2008; US Provisional Application 61/131,106, filed June 5, 2008; and US Provisional Application 61/133,683, filed July 1, 2008, all of which are herein incorporated by.
Technical Field The present invention relates to an optical coupler and, more particularly, to an optical coupler formed of a low index material and exhibiting a mode field diameter suitable to provide efficient coupling between a free space optical signal (of large mode field diameter) and a waveguide of high index material formed on an optical substrate, the inventive coupler capable of operating over a relatively wide bandwidth.
Background of the Invention Advances in the art of coupling between an external optical signal and an optical waveguide have recently been associated with the use of an optical "nanotaper"
structure. A "nanotaper", which is sometimes referred to as an "inverse taper", is generally defined as a terminating portion of a core of a high index waveguide that is used to facilitate efficient coupling between a single mode optical fiber (for example) and a high index waveguide formed along an optical substrate. In a typical device construction, the lateral dimension of the portion of the nanotaper proximate to the core of the high index waveguide approximately matches the width of the core. The lateral dimension of the nanotaper decreases monotonically along the direction of light propagation until it reaches a small value associated with a "tip" (i.e., that portion of the nanotaper distal from the core of the high index waveguide). The tip portion represents the point at which light first enters or exits the nanotaper.
In some prior art nanotapers, the device is cleaved such that the endface of the tip essentially coincides with a cleaved edge of the optical substrate. Light is then launched directly into the tip of an entry nanotaper (or extracted directly from the tip of an exit nanotaper) by aligning the light source/receiver with the cleaved edge of the substrate.
However, the presence of the high index nanotaper tip at the junction where the incoming signal couples into the optical substrate has been found to generate back-reflections, presenting problems when attempting to directly couple light from a laser facet into the waveguide. In fact, the back-reflections may cause the laser to become unstable.
Alternatively, in other prior art nanotapers, the position of the tip is recessed from the cleaved edge of the optical substrate. An auxiliary waveguide is then used to transmit light from the cleaved edge to the tip of the nanotaper. The auxiliary waveguide generally comprises larger dimensions and a lower refractive index than the single mode optical waveguide to improve coupling efficiency. The core of the auxiliary waveguide may comprise a polymer-based material with a refractive index on the order of 1.5 - 1.6.
One particular prior art nanotaper coupler arrangement using an auxiliary waveguide is shown in FIGs. 1 and 2. The auxiliary waveguide takes the form of a first, larger-dimensioned waveguide section that is generally disposed in an overlap arrangement with respect to a second, smaller-dimensioned waveguide section (which comprises the nanotaper), forming a "mode conversion region". Referring now to FIG.
1, reference numeral 1 denotes a single mode waveguide, reference numeral 2 denotes a mode field size conversion region, reference numeral 3 denotes an auxiliary waveguide section, reference numeral 4 denotes a nanotaper, and reference numeral 7 denotes a low index auxiliary waveguide. FIG. 2 best illustrates the geometry of nanotaper 4 along the surface of the optical substrate. Within mode field size conversion region 2, nanotaper 4 has a width that starts at a relatively small value at tip 5 (often 50 - 150 nm), and then tapers outward to the final desired waveguide dimensions associated with single mode optical waveguide 1. The thickness x of nanotaper 4 remains relatively constant along mode field size conversion region 2, where thickness x is best shown in FIG.
1.
The mode size associated with tip 5 of the nanotaper 4 is "large" (due to the weak confinement of the light) and shrinks as nanotaper 4 expands in size, providing tighter confinement of the light as the effective refractive index increases along the length of the nanotaper. This effect facilitates the required mode conversion into the smaller mode associated with ultrathin single mode waveguide 1.
In use, light is launched into an endface 6 of auxiliary waveguide section 3, where it propagates along unimpeded until it encounters tip 5 of nanotaper 4 in mode conversion region 2. At this point, the light beam is transferred from the relatively low effective index layer 7 of auxiliary waveguide section 3 to the relatively high effective index ultrathin waveguide 1 with low loss, since the mode size is gradually reduced along the extent of the taper.
2 Even when using such an auxiliary waveguide, coupling loss occurs as a result of mis-alignment between the incoming optical signal and the auxiliary waveguide.
The configuration of the auxiliary waveguide also contributes to signal loss, associated with the incomplete mode conversion between the auxiliary waveguide and the nanotaper.
Summary of the Invention These and other problems of the prior art are addressed by the present invention, which relates to an optical coupling arrangement and, more particularly, to an optical coupler formed of a low index material and exhibiting a mode field diameter suitable to provide efficient coupling between a free space optical signal (of large mode field diameter) and a single mode high index waveguide formed on an optical substrate.
A first embodiment of the present invention comprises an antiresonant reflecting optical waveguide (ARROW) structure which is used in conjunction with an embedded nanotaper coupling waveguide to form a low loss optical coupling arrangement between a free space optical signal and a single mode high index optical waveguide. In a preferred arrangement, a conventional interlevel dielectric (ILD) layer used for creating metallic contact interconnections is also used as the low index ARROW
structure, with an underlying high index material layer (e.g., silicon or silicon nitride) functioning as the antiresonant reflective surface of the ARROW structure.
In accordance with this embodiment of the present invention, an ARROW
structure forms a large resonant cavity which is able to trap essentially all of the energy of an incident optical signal. The nanotaper coupling waveguide is disposed within the thickness of the ARROW structure (i.e., embedded within the low index core region) and is used to adiabatically transform the mode propagating along the ARROW
structure into a strip waveguide mode, thus providing efficient coupling into a single mode high index waveguide disposed at the termination of the nanotaper coupling waveguide. It is to be understood that the coupler of this embodiment (like the others to be discussed below) is reciprocal in nature, allowing an optical signal propagating along a single mode waveguide to increase in mode field diameter and thereafter resonate in the Fabry-Perot cavity created by the ARROW structure and exit as a large mode field diameter signal, suitable for reception by a photodetecting device, coupling into an optical fiber, etc.
Another embodiment of the present invention utilizes a low index waveguide structure which' is disposed in an overlapped arrangement with a nanotaper coupling waveguide. The low index waveguide itself includes a tapered region that overlies the
The configuration of the auxiliary waveguide also contributes to signal loss, associated with the incomplete mode conversion between the auxiliary waveguide and the nanotaper.
Summary of the Invention These and other problems of the prior art are addressed by the present invention, which relates to an optical coupling arrangement and, more particularly, to an optical coupler formed of a low index material and exhibiting a mode field diameter suitable to provide efficient coupling between a free space optical signal (of large mode field diameter) and a single mode high index waveguide formed on an optical substrate.
A first embodiment of the present invention comprises an antiresonant reflecting optical waveguide (ARROW) structure which is used in conjunction with an embedded nanotaper coupling waveguide to form a low loss optical coupling arrangement between a free space optical signal and a single mode high index optical waveguide. In a preferred arrangement, a conventional interlevel dielectric (ILD) layer used for creating metallic contact interconnections is also used as the low index ARROW
structure, with an underlying high index material layer (e.g., silicon or silicon nitride) functioning as the antiresonant reflective surface of the ARROW structure.
In accordance with this embodiment of the present invention, an ARROW
structure forms a large resonant cavity which is able to trap essentially all of the energy of an incident optical signal. The nanotaper coupling waveguide is disposed within the thickness of the ARROW structure (i.e., embedded within the low index core region) and is used to adiabatically transform the mode propagating along the ARROW
structure into a strip waveguide mode, thus providing efficient coupling into a single mode high index waveguide disposed at the termination of the nanotaper coupling waveguide. It is to be understood that the coupler of this embodiment (like the others to be discussed below) is reciprocal in nature, allowing an optical signal propagating along a single mode waveguide to increase in mode field diameter and thereafter resonate in the Fabry-Perot cavity created by the ARROW structure and exit as a large mode field diameter signal, suitable for reception by a photodetecting device, coupling into an optical fiber, etc.
Another embodiment of the present invention utilizes a low index waveguide structure which' is disposed in an overlapped arrangement with a nanotaper coupling waveguide. The low index waveguide itself includes a tapered region that overlies the
3 nanotaper coupling waveguide to facilitate the transfer of the optical energy from the low index waveguide into an associated single mode high index waveguide.
The low index waveguide may comprise a strip (or a buried strip) geometry, rib geometry (including an inverted rib geometry), or other appropriate configuration (e.g., square, channel, rectangular, pyramidal, etc.). The composition of the waveguide may also be modified so as to change its refractive index as a function of length and accelerate mode conversion. Combinations of physical modifications and material modifications may also be used. Again, the reciprocal properties of this structure allow for the low index waveguide to serve as either an entrance coupler for an optical signal to be introduced to an integrated waveguide arrangement, or an exit coupler for an optical signal to be launched into free space.
Yet another embodiment of the present invention comprises a combination of the ARROW structure with the low index waveguide, formed by incorporating a layer of reflective (high index) material in the supporting substrate structure of the low index waveguide arrangement.
It is an advantage of the arrangement of the present invention that the use of the larger-featured low index waveguide structure relaxes some of the stringent sub-micron alignment tolerances of the prior art, while maintaining efficient conversion between a first element supporting a large mode field optical signal and a second element supporting a small mode field optical signal. The relaxation of the alignment tolerances also allows for a wider bandwidth of optical signals to be utilized.
Moreover, a plurality of low index, large mode field diameter coupling structures of the present invention may be fabricated and used on a wafer-scale basis, since CMOS
processing and lithography techniques are used to form the coupler. In contrast, prior art arrangements generally require the use of discrete components (such as lenses) as part of the coupling system, which are not readily compatible with wafer-scale operations.
Other and further advantages and aspects of the present invention will become apparent during the course of the following discussion and by reference to the accompanying drawings.
Brief Description of the Drawings Referring now to the drawings, where like numerals represent like components in several views:
The low index waveguide may comprise a strip (or a buried strip) geometry, rib geometry (including an inverted rib geometry), or other appropriate configuration (e.g., square, channel, rectangular, pyramidal, etc.). The composition of the waveguide may also be modified so as to change its refractive index as a function of length and accelerate mode conversion. Combinations of physical modifications and material modifications may also be used. Again, the reciprocal properties of this structure allow for the low index waveguide to serve as either an entrance coupler for an optical signal to be introduced to an integrated waveguide arrangement, or an exit coupler for an optical signal to be launched into free space.
Yet another embodiment of the present invention comprises a combination of the ARROW structure with the low index waveguide, formed by incorporating a layer of reflective (high index) material in the supporting substrate structure of the low index waveguide arrangement.
It is an advantage of the arrangement of the present invention that the use of the larger-featured low index waveguide structure relaxes some of the stringent sub-micron alignment tolerances of the prior art, while maintaining efficient conversion between a first element supporting a large mode field optical signal and a second element supporting a small mode field optical signal. The relaxation of the alignment tolerances also allows for a wider bandwidth of optical signals to be utilized.
Moreover, a plurality of low index, large mode field diameter coupling structures of the present invention may be fabricated and used on a wafer-scale basis, since CMOS
processing and lithography techniques are used to form the coupler. In contrast, prior art arrangements generally require the use of discrete components (such as lenses) as part of the coupling system, which are not readily compatible with wafer-scale operations.
Other and further advantages and aspects of the present invention will become apparent during the course of the following discussion and by reference to the accompanying drawings.
Brief Description of the Drawings Referring now to the drawings, where like numerals represent like components in several views:
4 FIG. I is a side view of a prior art nanotaper coupler using an auxiliary coupling waveguide;
FIG. 2 is a top view of the prior art arrangement of FIG. 1;
FIG. 3 is a side view of an exemplary prior art antiresonant reflecting optical waveguide (ARROW) formed on a silicon-based optical substrate;
FIG. 4 is an end view of the prior art arrangement of FIG. 3;
FIG. 5 contains a modal intensity profile supported by the prior art ARROW
structure of FIG. 4;
FIG. 6 is a top view of an exemplary low index ARROW structure with an embedded nanotaper coupling waveguide, forming an optical coupler in accordance with the present invention;
FIG. 7 is a side view of the arrangement of FIG. 6;
FIG. 8 is a cut-away end view of the present invention, taken along line 8-8 of FIG. 7;
FIG. 9 is a top view of an alternative embodiment of the present invention, using a tapered low index waveguide in combination with a nanotaper (higher index) coupling waveguide;
FIG. 10 is a cut-away end view of the embodiment of FIG. 9, taken along line 10;
FIG. 11 is a side view of the embodiment of FIG. 9, taken along line 11-11;
FIG. 12 is a specific configuration of the embodiment of FIG. 9, illustrating a relatively long overlap region (denoted Oioõ g) between the low index waveguide and the high index nanotaper coupling waveguide;
FIG. 13 is another specific configuration of the embodiment of FIG. 9, illustrating a relatively short overlap region (denoted Oshort) between the low index waveguide and the high index nanotaper coupling waveguide FIG. 14 is a top view of a different configuration of the embodiment of FIG.
9, including an angled endface of the low index waveguide to prevent reflections from re-entering the optical signal path;
FIG. 15 is an end view of yet another embodiment of the present invention, forming an ARROW structure within the embodiment of FIG. 9;
FIG. 16 is a side view of the embodiment of FIG. 15; and
FIG. 2 is a top view of the prior art arrangement of FIG. 1;
FIG. 3 is a side view of an exemplary prior art antiresonant reflecting optical waveguide (ARROW) formed on a silicon-based optical substrate;
FIG. 4 is an end view of the prior art arrangement of FIG. 3;
FIG. 5 contains a modal intensity profile supported by the prior art ARROW
structure of FIG. 4;
FIG. 6 is a top view of an exemplary low index ARROW structure with an embedded nanotaper coupling waveguide, forming an optical coupler in accordance with the present invention;
FIG. 7 is a side view of the arrangement of FIG. 6;
FIG. 8 is a cut-away end view of the present invention, taken along line 8-8 of FIG. 7;
FIG. 9 is a top view of an alternative embodiment of the present invention, using a tapered low index waveguide in combination with a nanotaper (higher index) coupling waveguide;
FIG. 10 is a cut-away end view of the embodiment of FIG. 9, taken along line 10;
FIG. 11 is a side view of the embodiment of FIG. 9, taken along line 11-11;
FIG. 12 is a specific configuration of the embodiment of FIG. 9, illustrating a relatively long overlap region (denoted Oioõ g) between the low index waveguide and the high index nanotaper coupling waveguide;
FIG. 13 is another specific configuration of the embodiment of FIG. 9, illustrating a relatively short overlap region (denoted Oshort) between the low index waveguide and the high index nanotaper coupling waveguide FIG. 14 is a top view of a different configuration of the embodiment of FIG.
9, including an angled endface of the low index waveguide to prevent reflections from re-entering the optical signal path;
FIG. 15 is an end view of yet another embodiment of the present invention, forming an ARROW structure within the embodiment of FIG. 9;
FIG. 16 is a side view of the embodiment of FIG. 15; and
5 FIG. 17 illustrates an exemplary wafer arrangement of a plurality of opto-electronic devices, each device formed to include a low index, high mode field diameter coupler of the present invention.
Detailed Description Free space optical signals generally exhibit a large mode field diameter (when compared with, for example, the mode field supported by a single mode waveguide formed on a silicon-based optical substrate), requiring some type of mode conversion to provide efficient coupling into an optical waveguide with as little signal loss as possible.
The utilization of a low index waveguide coupler, configured as described hereinbelow, is considered to provide improved coupling when compared to, for example, a prior art nanotaper coupler.
One type of low index waveguide that is suitable for use in the inventive coupler described below is an antiresonant reflecting optical waveguide (ARROW).
Advantageously, an ARROW structure can be formed of the same materials that are used to form conventional silicon-based opto-electronic devices. FIG. 3 is a side view of an exemplary prior art arrangement of a silicon optical structure 10 and an ARROW
structure 12. Silicon optical structure 10 is shown as comprising a silicon substrate 11, a buried oxide (BOX) layer 13 and a surface layer 15 formed of a material with a relatively high refractive index (e.g., silicon, amorphous silicon, polysilicon, silicon nitride, etc.) -with respect to the surrounding oxide material.
ARROW structure 12 comprises a layer 14 of a low index material such as, for example, silicon dioxide which is formed over surface layer 15 of silicon optical structure 10. Layer 14 is formed to comprise a thickness of several microns, where a value of 4.0 pm has been found sufficient for a prior art ARROW structure formed of silicon dioxide. To form the desired ARROW geometry, layer 14 is processed using CMOS fabrication techniques to create sidewalls, dopant profiles, and the like, in one embodiment forming a rib structure as described below (although other geometries, as described above, can be used). Surface layer 15 of silicon optical structure 10 is used as the lower "reflecting" surface of ARROW structure 12, by virtue of its relatively high refractive index when compared to that of layer 14. Although not described in the following, it is to be understood that an ARROW structure requires an upper reflective
Detailed Description Free space optical signals generally exhibit a large mode field diameter (when compared with, for example, the mode field supported by a single mode waveguide formed on a silicon-based optical substrate), requiring some type of mode conversion to provide efficient coupling into an optical waveguide with as little signal loss as possible.
The utilization of a low index waveguide coupler, configured as described hereinbelow, is considered to provide improved coupling when compared to, for example, a prior art nanotaper coupler.
One type of low index waveguide that is suitable for use in the inventive coupler described below is an antiresonant reflecting optical waveguide (ARROW).
Advantageously, an ARROW structure can be formed of the same materials that are used to form conventional silicon-based opto-electronic devices. FIG. 3 is a side view of an exemplary prior art arrangement of a silicon optical structure 10 and an ARROW
structure 12. Silicon optical structure 10 is shown as comprising a silicon substrate 11, a buried oxide (BOX) layer 13 and a surface layer 15 formed of a material with a relatively high refractive index (e.g., silicon, amorphous silicon, polysilicon, silicon nitride, etc.) -with respect to the surrounding oxide material.
ARROW structure 12 comprises a layer 14 of a low index material such as, for example, silicon dioxide which is formed over surface layer 15 of silicon optical structure 10. Layer 14 is formed to comprise a thickness of several microns, where a value of 4.0 pm has been found sufficient for a prior art ARROW structure formed of silicon dioxide. To form the desired ARROW geometry, layer 14 is processed using CMOS fabrication techniques to create sidewalls, dopant profiles, and the like, in one embodiment forming a rib structure as described below (although other geometries, as described above, can be used). Surface layer 15 of silicon optical structure 10 is used as the lower "reflecting" surface of ARROW structure 12, by virtue of its relatively high refractive index when compared to that of layer 14. Although not described in the following, it is to be understood that an ARROW structure requires an upper reflective
6 boundary such that an antiresonant reflective cavity is formed. In some cases, the surrounding "air" itself is sufficient to form this upper reflecting surface.
In accordance with the known properties of ARROW structures, layer 14 supports the propagation of an optical signal, as shown, by functioning as a Fabry-Perot resonator at antiresonant wavelengths.
FIG. 4 is an end view of the arrangement of FIG. 3, illustrating the formation of ARROW structure 12 as a rib structure within an upper portion 14-U of layer 14.
Sidewalls 16 and 18 of ARROW structure 12 may be formed, for example, by removing a predetermined thickness of layer 14 using a CMOS processing technique. The resulting interfaces between sidewalls 16, 18 and air (or other low index material) form lateral sidewall boundaries for ARROW structure 12. Thus, in combination with surface layer 15 of silicon optical structure 10, a resonant structure is formed which supports the propagation of an optical signal.
In one exemplary embodiment, ARROW structure 12 was formed to exhibit a width w on the order of 6 m, with a depth d of 3 p.m (using an oxide layer 14 having a total thickness t of about 6 m). An optical signal at an operating wavelength of, for example, 1310 nm can be supported by this particular ARROW structure 12 and experiences a loss of only about 0.57 dB/cm. Other wavelengths used in optical systems may also be supported, such as, but not limited to, 850, 980 or 1550 nm, where each wavelength will result in creating a different effective index and will exhibit a different loss. FIG. 5 illustrates the same arrangement as FIG. 4, including a modal intensity profile of an exemplary optical signal which may be supported by ARROW
structure 12.
It is to be understood that the modal widths can be varied by adjusting one or more of the parameters described above - the width w and depth d of rib 12, as well as the overall thickness t and refractive index of layer 14.
With this description of a basic ARROW structure, a first embodiment of the present invention can be fully described and understood. In accordance with this first embodiment of the present invention, a low index optical coupler comprises an ARROW
structure with an embedded nanotaper waveguide to provide efficient, low loss coupling of an optical signal into a single mode strip waveguide formed within a silicon-based optical substrate. FIG. 6 is a top view of an arrangement of this embodiment of the present invention, where a nanotaper coupling waveguide 20 is used in combination with ARROW structure 12 to introduce a propagating optical signal into a single mode strip
In accordance with the known properties of ARROW structures, layer 14 supports the propagation of an optical signal, as shown, by functioning as a Fabry-Perot resonator at antiresonant wavelengths.
FIG. 4 is an end view of the arrangement of FIG. 3, illustrating the formation of ARROW structure 12 as a rib structure within an upper portion 14-U of layer 14.
Sidewalls 16 and 18 of ARROW structure 12 may be formed, for example, by removing a predetermined thickness of layer 14 using a CMOS processing technique. The resulting interfaces between sidewalls 16, 18 and air (or other low index material) form lateral sidewall boundaries for ARROW structure 12. Thus, in combination with surface layer 15 of silicon optical structure 10, a resonant structure is formed which supports the propagation of an optical signal.
In one exemplary embodiment, ARROW structure 12 was formed to exhibit a width w on the order of 6 m, with a depth d of 3 p.m (using an oxide layer 14 having a total thickness t of about 6 m). An optical signal at an operating wavelength of, for example, 1310 nm can be supported by this particular ARROW structure 12 and experiences a loss of only about 0.57 dB/cm. Other wavelengths used in optical systems may also be supported, such as, but not limited to, 850, 980 or 1550 nm, where each wavelength will result in creating a different effective index and will exhibit a different loss. FIG. 5 illustrates the same arrangement as FIG. 4, including a modal intensity profile of an exemplary optical signal which may be supported by ARROW
structure 12.
It is to be understood that the modal widths can be varied by adjusting one or more of the parameters described above - the width w and depth d of rib 12, as well as the overall thickness t and refractive index of layer 14.
With this description of a basic ARROW structure, a first embodiment of the present invention can be fully described and understood. In accordance with this first embodiment of the present invention, a low index optical coupler comprises an ARROW
structure with an embedded nanotaper waveguide to provide efficient, low loss coupling of an optical signal into a single mode strip waveguide formed within a silicon-based optical substrate. FIG. 6 is a top view of an arrangement of this embodiment of the present invention, where a nanotaper coupling waveguide 20 is used in combination with ARROW structure 12 to introduce a propagating optical signal into a single mode strip
7 waveguide 30 formed along the optical substrate. FIG. 7 is a side view of the ARROW-based coupler of FIG. 6 and FIG. 8 is a cut-away end view, taken along line 8-
8 of FIG.
7. The positioning of the embedded nanotaper waveguide within the ARROW
structure is evident in the views of FIGs. 7 and 8.
In accordance with the present invention, ARROW structure 12 is formed of a relatively low index material (such as silicon dioxide) and nanotaper coupling waveguide 20 is formed of a relatively high index material (such as silicon or silicon nitride). It is to be understood that various materials may be used to form both the low index ARROW
structure coupler and the high index nanotaper coupling waveguide, as long as the contrast between the two values is sufficient to provide the desired propagating and coupling functions; that is, n20 > n14.
As shown in FIGs. 6 and 7, an incoming optical signal will couple into ARROW
structure 12 where, as discussed above, layer 15 functions as the reflective surface that creates the resonant Fabry-Perot cavity of ARROW structure 12. While "layer 15" is shown as a single layer of material in the drawings, it is to be understood that in general, the reflective boundary for ARROW structure 12 may comprise a plurality of layers stacked upon one another (each exhibiting a slightly difference refractive index). This aspect of the present invention will be discussed in more detail below in association with FIGs. 22-23.
Referring back to FIG. 7, the optical signal which is coupled into and propagating along ARROW structure 12 will eventually impinge tip 22 of nanotaper coupling waveguide 20 and begin to experience a reduction in its mode field diameter.
The presence of nanotaper coupling waveguide 20 will perform a mode transformation of the propagating optical signal from the relatively large mode field diameter M
first supported by ARROW structure 12 to the narrower, smaller mode field diameter (shown as "m" in FIGs. 6 and 7) supported by a single mode strip waveguide conventionally used in silicon-based optical structures. A single mode strip waveguide 30 is shown in FIGs. 6 and 7 as seamlessly coupled to a terminal portion 20-T of nanotaper coupling waveguide 20.
Thus, in accordance with this embodiment of the present invention, the combination of the low index ARROW structure with the embedded, high index nanotaper coupling waveguide is capable of efficiently coupling a large mode field diameter optical signal into a relatively small mode field diameter (high index) optical waveguide. It is to be understood that the reciprocal nature of this arrangement also
7. The positioning of the embedded nanotaper waveguide within the ARROW
structure is evident in the views of FIGs. 7 and 8.
In accordance with the present invention, ARROW structure 12 is formed of a relatively low index material (such as silicon dioxide) and nanotaper coupling waveguide 20 is formed of a relatively high index material (such as silicon or silicon nitride). It is to be understood that various materials may be used to form both the low index ARROW
structure coupler and the high index nanotaper coupling waveguide, as long as the contrast between the two values is sufficient to provide the desired propagating and coupling functions; that is, n20 > n14.
As shown in FIGs. 6 and 7, an incoming optical signal will couple into ARROW
structure 12 where, as discussed above, layer 15 functions as the reflective surface that creates the resonant Fabry-Perot cavity of ARROW structure 12. While "layer 15" is shown as a single layer of material in the drawings, it is to be understood that in general, the reflective boundary for ARROW structure 12 may comprise a plurality of layers stacked upon one another (each exhibiting a slightly difference refractive index). This aspect of the present invention will be discussed in more detail below in association with FIGs. 22-23.
Referring back to FIG. 7, the optical signal which is coupled into and propagating along ARROW structure 12 will eventually impinge tip 22 of nanotaper coupling waveguide 20 and begin to experience a reduction in its mode field diameter.
The presence of nanotaper coupling waveguide 20 will perform a mode transformation of the propagating optical signal from the relatively large mode field diameter M
first supported by ARROW structure 12 to the narrower, smaller mode field diameter (shown as "m" in FIGs. 6 and 7) supported by a single mode strip waveguide conventionally used in silicon-based optical structures. A single mode strip waveguide 30 is shown in FIGs. 6 and 7 as seamlessly coupled to a terminal portion 20-T of nanotaper coupling waveguide 20.
Thus, in accordance with this embodiment of the present invention, the combination of the low index ARROW structure with the embedded, high index nanotaper coupling waveguide is capable of efficiently coupling a large mode field diameter optical signal into a relatively small mode field diameter (high index) optical waveguide. It is to be understood that the reciprocal nature of this arrangement also
9 PCT/US2009/003259 allows for a small mode field diameter signal propagating in the reverse direction along single mode strip waveguide 30 to expand as it passes through nanotaper coupling waveguide 20. The reverse-direction signal will then continue to expand in mode field diameter as it propagates through ARROW structure 12, creating a free space optical output signal of a relatively large mode field diameter.
The use of ARROW structure 12, therefore, allows for an incoming optical signal (from a source such as a laser, LED, vertical cavity surface emitting laser -VCSEL, fiber or other optical waveguiding structure formed on or in conjunction with an optical system) to be coupled into a single mode waveguide with lower loss and substantially relaxed alignment tolerances when compared to prior art coupling arrangements.
Indeed, it is an advantage of the present invention that the low index large mode field diameter waveguide couplers can be formed at various locations across a wafer surface (as shown in FIG. 17) and used to couple/route optical signals across a wafer (or portion thereof).
This ability to form optical couplers at various locations across a wafer is particularly useful in testing and other manufacturing operations. Indeed, the ability to use CMOS processing and lithography techniques allows for reproducible optical coupling structures to be formed at various points across the wafer surface.
The use of CMOS processing to form the coupler is considered to be a significant advantage over prior art coupling arrangements that require discrete optical components (such as lenses) to be individually placed and aligned in the structures and, as a result, these prior art coupling arrangements cannot be readily fabricated and tested at a wafer level.
In an alternative embodiment of the present invention, a low index optical waveguide can be used in conjunction with an underlying, high index nanotaper coupling waveguide to provide improved coupling between a free space optical signal and a single mode optical waveguide. Advantageously, the low index waveguide is formed on the same substrate as the nanotaper coupling waveguide/single mode waveguide combination, and is fully compatible with CMOS processing techniques. The low index waveguide is formed to include a tapered end section in the region which overlaps the nanotaper coupling waveguide. Preferably, the tapering is adiabatic to allow for complete power and signal transfer into the high index nanotaper coupling waveguide.
FIG. 9 is a top view of an exemplary configuration of this alternative embodiment of the present invention, where FIG. 10 is a cut-away end view taken along line 10-10 of FIG. 9 and FIG. 11 is a side view taken along line 11-11 of FIG.
9. In this particular configuration, the structure comprises a low index rib optical waveguide 43 disposed over a silicon optical structure 41. Optical waveguide 43 comprises, in this embodiment, a core region 40 of a first material surrounded by an area of lower index material 48. Core region 40 may comprise one or more individual layers of material, not necessarily of the same material. Silicon optical structure 41 is best shown in FIGs. 10 and 11 and comprises a silicon substrate 42 and a buried oxide layer 44, with the high index nanotaper coupling waveguide 58 formed over the surface of oxide layer 44. The surrounding area 48 of lower index material (for example, silicon dioxide) is formed around low index core region 40 and nanotaper coupling waveguide 58 in the manner shown in FIG. 10.
Referring back to FIG. 9, an incoming optical signal having a large mode field diameter (MFD) will couple into low index waveguide 43 and thereafter be coupled into underlying high index nanotaper coupling waveguide 58. The propagating optical signal then transitions into a high index single mode strip waveguide 50 disposed at the termination 58-T of nanotaper coupling waveguide 58. In accordance with the present invention, core region 40 of waveguide structure 43 includes a tapered section 52 which is used to effectuate the transfer of the propagating optical signal into nanotaper coupling waveguide 58 and thereafter single mode strip waveguide 50, at some finite distance from input coupling facet 47. Tapered section 52 is shown as including a tip termination 56.
As will be discussed below in association with FIGs. 12 and 13, the length of the overlap between nanotaper coupling waveguide 58 and tapered section 52 of low index core region 40 of waveguide 53 is one factor that may be adjusted to provide the desired degree of coupling therebetween.
Low index waveguide core region 40 may comprise a material such as, for example, silicon oxynitride (SiON), which may have an index ranging from 1.5 to 2Ø
A typical value would be about 1.55 - 1.60, which is slightly greater than the index of 1.5 for the surrounding silicon dioxide layer 48. Moreover, low index waveguide core region 40 may comprise a graded refractive index profile where, for example, the ratio of nitrogen to oxygen in the deposited SiON material is controlled such that the refractive index exhibits its largest value at the interface with underlying nanotaper coupling waveguide 58 and thereafter decreases in the vertical direction. Well-known CMOS
processing steps may be used to provide this graded index. The use of such a graded index structure allows for the resultant coupling between low index waveguide structure 43 and high index nanotaper coupling waveguide 58 to be even more efficient (for example, allowing for the power transfer to be completed over a shorter section of nanotaper coupling waveguide 58). Nanotaper coupling waveguide 58 and single mode strip waveguide 50 are both formed of a relatively high index material (when compared to the low index values of waveguide core region 40 and dielectric layer 48) and may comprise a material such as silicon or silicon nitride, having an index in the range of 2-4.
Preferably, both are formed of the same material to eliminate coupling inefficiencies and reduce reflections at termination 58-T.
The cross-sectional area of low index waveguide structure 43, as best shown in FIG. 10, is selected to be compatible with the structure of high index waveguide 50 and, also to create a single mode structure. Again, the use of a graded index waveguide core region 40 will be one factor in determining the geometry of the region. The length 0 of the overlap between the taper and transition regions (see FIGs. 11-13) is selected to provide adiabatic and complete power transfer between low index waveguide 43.
and high index waveguide 50. In particular, the overlap of low index waveguide tapered section 52 and high index nanotaper coupling waveguide 58 may be optimized to achieve adiabatic transfer of optical power from waveguide 43 to waveguide 50, thus preserving the mode of the propagating signal (a particularly important aspect for single mode operation). The arrangement as shown in FIG. 12 includes a relatively long overlap region (denoted Oiong) and FIG. 13 includes a relatively short overlap region (denoted Osho,t). The variation in overlap length is one factor to consider, in association with refractive index values, waveguides geometries, etc., in providing efficient adiabatic power transfer.
FIG. 14 is a top view of another configuration of the embodiment of FIGs. 9-13.
Comparing with the top view of FIG. 9, it is clear that the configuration of FIG. 14 includes an angled endface 49 along low index waveguide 43. It has been found that by angling this endface, most of the power in a reflected signal R will be directed away from the optical axis. When using the coupler of the present invention in conjunction with a laser source, for example, the ability to minimize reflections is critical to the operation of the laser.
FIG. 15 is an end view of yet another embodiment of the present invention, in this case incorporating a reflective surface within buried oxide layer 44 of the embodiment of FIGs. 9-13 to form an ARROW structure exhibiting this tapered geometry within the low index waveguide core region. In particular, the structure of FIG. 10 is modified to include a reflective boundary 62 as shown in FIG. 15, formed of silicon, amorphous silicon, polysilicon, or the like. Indeed, as mentioned above, reflective boundary 62 may comprise a multiplicity of layers having various refractive index (e.g., high/low/high/low) to maximize confinement of the propagating optical signal. As shown, reflective boundary 62 is above silicon substrate 42 and thus defines a boundary of the Fabry-Perot cavity of the created structure. FIG. 16 is a side view of this embodiment, showing the evolution of a large mode field optical signal M as coupled into the endface of the structure into the small mode field signal m at tip 60 of nanotaper waveguide 58. Like the other embodiments, the arrangement of FIGs. 15 and 16 is reciprocal in nature, allowing for propagating signal along strip waveguide 50 to thereafter be launched as a large mode field diameter free space optical signal.
Lastly, it is to be understood that the coupling structure of the present invention is inherently reciprocal in operation. That is, an optical signal propagating along high index waveguide 50 may be coupled into low index waveguide 40 and thereafter coupled into a receiving optical component, such as an optical fiber, photodiode, or the like.
Indeed, the ability to utilize the larger, low index waveguide to provide efficient power transfer/coupling to a free space optical device (whether a transmitting device or receiving device) is considered to be a significant advantage of the present invention.
Significantly, the low index waveguide coupling structure of the present invention is useful in a variety of applications, including providing wafer-scale optical signal routing.
FIG. 17 shows an exemplary wafer level configuration, where wafer 200 includes a plurality of separate opto-electronic components 202. Various ones of components 200 are formed to include a low index waveguide coupler structure 204 of one of the embodiments described above. A plurality of optical signal waveguides 206 are disposed along wafer 200 and used to provide optical signals from/to coupler structures 204. For example, an off-chip arrangement (not shown) may be used to provide a set of optical test signals along waveguides 206 and into components 202.
While the present invention has been described with reference to several embodiments thereof, those skilled in the art will recognize various changes that may be made without departing from the spirit and scope of the claimed invention.
Accordingly, the invention is not limited to what is shown in the drawings and described in the specification, but only as indicated in the claims appended hereto.
The use of ARROW structure 12, therefore, allows for an incoming optical signal (from a source such as a laser, LED, vertical cavity surface emitting laser -VCSEL, fiber or other optical waveguiding structure formed on or in conjunction with an optical system) to be coupled into a single mode waveguide with lower loss and substantially relaxed alignment tolerances when compared to prior art coupling arrangements.
Indeed, it is an advantage of the present invention that the low index large mode field diameter waveguide couplers can be formed at various locations across a wafer surface (as shown in FIG. 17) and used to couple/route optical signals across a wafer (or portion thereof).
This ability to form optical couplers at various locations across a wafer is particularly useful in testing and other manufacturing operations. Indeed, the ability to use CMOS processing and lithography techniques allows for reproducible optical coupling structures to be formed at various points across the wafer surface.
The use of CMOS processing to form the coupler is considered to be a significant advantage over prior art coupling arrangements that require discrete optical components (such as lenses) to be individually placed and aligned in the structures and, as a result, these prior art coupling arrangements cannot be readily fabricated and tested at a wafer level.
In an alternative embodiment of the present invention, a low index optical waveguide can be used in conjunction with an underlying, high index nanotaper coupling waveguide to provide improved coupling between a free space optical signal and a single mode optical waveguide. Advantageously, the low index waveguide is formed on the same substrate as the nanotaper coupling waveguide/single mode waveguide combination, and is fully compatible with CMOS processing techniques. The low index waveguide is formed to include a tapered end section in the region which overlaps the nanotaper coupling waveguide. Preferably, the tapering is adiabatic to allow for complete power and signal transfer into the high index nanotaper coupling waveguide.
FIG. 9 is a top view of an exemplary configuration of this alternative embodiment of the present invention, where FIG. 10 is a cut-away end view taken along line 10-10 of FIG. 9 and FIG. 11 is a side view taken along line 11-11 of FIG.
9. In this particular configuration, the structure comprises a low index rib optical waveguide 43 disposed over a silicon optical structure 41. Optical waveguide 43 comprises, in this embodiment, a core region 40 of a first material surrounded by an area of lower index material 48. Core region 40 may comprise one or more individual layers of material, not necessarily of the same material. Silicon optical structure 41 is best shown in FIGs. 10 and 11 and comprises a silicon substrate 42 and a buried oxide layer 44, with the high index nanotaper coupling waveguide 58 formed over the surface of oxide layer 44. The surrounding area 48 of lower index material (for example, silicon dioxide) is formed around low index core region 40 and nanotaper coupling waveguide 58 in the manner shown in FIG. 10.
Referring back to FIG. 9, an incoming optical signal having a large mode field diameter (MFD) will couple into low index waveguide 43 and thereafter be coupled into underlying high index nanotaper coupling waveguide 58. The propagating optical signal then transitions into a high index single mode strip waveguide 50 disposed at the termination 58-T of nanotaper coupling waveguide 58. In accordance with the present invention, core region 40 of waveguide structure 43 includes a tapered section 52 which is used to effectuate the transfer of the propagating optical signal into nanotaper coupling waveguide 58 and thereafter single mode strip waveguide 50, at some finite distance from input coupling facet 47. Tapered section 52 is shown as including a tip termination 56.
As will be discussed below in association with FIGs. 12 and 13, the length of the overlap between nanotaper coupling waveguide 58 and tapered section 52 of low index core region 40 of waveguide 53 is one factor that may be adjusted to provide the desired degree of coupling therebetween.
Low index waveguide core region 40 may comprise a material such as, for example, silicon oxynitride (SiON), which may have an index ranging from 1.5 to 2Ø
A typical value would be about 1.55 - 1.60, which is slightly greater than the index of 1.5 for the surrounding silicon dioxide layer 48. Moreover, low index waveguide core region 40 may comprise a graded refractive index profile where, for example, the ratio of nitrogen to oxygen in the deposited SiON material is controlled such that the refractive index exhibits its largest value at the interface with underlying nanotaper coupling waveguide 58 and thereafter decreases in the vertical direction. Well-known CMOS
processing steps may be used to provide this graded index. The use of such a graded index structure allows for the resultant coupling between low index waveguide structure 43 and high index nanotaper coupling waveguide 58 to be even more efficient (for example, allowing for the power transfer to be completed over a shorter section of nanotaper coupling waveguide 58). Nanotaper coupling waveguide 58 and single mode strip waveguide 50 are both formed of a relatively high index material (when compared to the low index values of waveguide core region 40 and dielectric layer 48) and may comprise a material such as silicon or silicon nitride, having an index in the range of 2-4.
Preferably, both are formed of the same material to eliminate coupling inefficiencies and reduce reflections at termination 58-T.
The cross-sectional area of low index waveguide structure 43, as best shown in FIG. 10, is selected to be compatible with the structure of high index waveguide 50 and, also to create a single mode structure. Again, the use of a graded index waveguide core region 40 will be one factor in determining the geometry of the region. The length 0 of the overlap between the taper and transition regions (see FIGs. 11-13) is selected to provide adiabatic and complete power transfer between low index waveguide 43.
and high index waveguide 50. In particular, the overlap of low index waveguide tapered section 52 and high index nanotaper coupling waveguide 58 may be optimized to achieve adiabatic transfer of optical power from waveguide 43 to waveguide 50, thus preserving the mode of the propagating signal (a particularly important aspect for single mode operation). The arrangement as shown in FIG. 12 includes a relatively long overlap region (denoted Oiong) and FIG. 13 includes a relatively short overlap region (denoted Osho,t). The variation in overlap length is one factor to consider, in association with refractive index values, waveguides geometries, etc., in providing efficient adiabatic power transfer.
FIG. 14 is a top view of another configuration of the embodiment of FIGs. 9-13.
Comparing with the top view of FIG. 9, it is clear that the configuration of FIG. 14 includes an angled endface 49 along low index waveguide 43. It has been found that by angling this endface, most of the power in a reflected signal R will be directed away from the optical axis. When using the coupler of the present invention in conjunction with a laser source, for example, the ability to minimize reflections is critical to the operation of the laser.
FIG. 15 is an end view of yet another embodiment of the present invention, in this case incorporating a reflective surface within buried oxide layer 44 of the embodiment of FIGs. 9-13 to form an ARROW structure exhibiting this tapered geometry within the low index waveguide core region. In particular, the structure of FIG. 10 is modified to include a reflective boundary 62 as shown in FIG. 15, formed of silicon, amorphous silicon, polysilicon, or the like. Indeed, as mentioned above, reflective boundary 62 may comprise a multiplicity of layers having various refractive index (e.g., high/low/high/low) to maximize confinement of the propagating optical signal. As shown, reflective boundary 62 is above silicon substrate 42 and thus defines a boundary of the Fabry-Perot cavity of the created structure. FIG. 16 is a side view of this embodiment, showing the evolution of a large mode field optical signal M as coupled into the endface of the structure into the small mode field signal m at tip 60 of nanotaper waveguide 58. Like the other embodiments, the arrangement of FIGs. 15 and 16 is reciprocal in nature, allowing for propagating signal along strip waveguide 50 to thereafter be launched as a large mode field diameter free space optical signal.
Lastly, it is to be understood that the coupling structure of the present invention is inherently reciprocal in operation. That is, an optical signal propagating along high index waveguide 50 may be coupled into low index waveguide 40 and thereafter coupled into a receiving optical component, such as an optical fiber, photodiode, or the like.
Indeed, the ability to utilize the larger, low index waveguide to provide efficient power transfer/coupling to a free space optical device (whether a transmitting device or receiving device) is considered to be a significant advantage of the present invention.
Significantly, the low index waveguide coupling structure of the present invention is useful in a variety of applications, including providing wafer-scale optical signal routing.
FIG. 17 shows an exemplary wafer level configuration, where wafer 200 includes a plurality of separate opto-electronic components 202. Various ones of components 200 are formed to include a low index waveguide coupler structure 204 of one of the embodiments described above. A plurality of optical signal waveguides 206 are disposed along wafer 200 and used to provide optical signals from/to coupler structures 204. For example, an off-chip arrangement (not shown) may be used to provide a set of optical test signals along waveguides 206 and into components 202.
While the present invention has been described with reference to several embodiments thereof, those skilled in the art will recognize various changes that may be made without departing from the spirit and scope of the claimed invention.
Accordingly, the invention is not limited to what is shown in the drawings and described in the specification, but only as indicated in the claims appended hereto.
Claims (17)
1. A silicon-based optical coupler for providing optical coupling between an optical signal exhibiting a large mode field diameter and a single mode optical waveguide formed on an optical substrate and exhibiting a mode field diameter smaller than the optical signal, the silicon-based optical coupler comprising:
a low index optical waveguide of material having a lower refractive index than the single mode optical waveguide, the low index optical waveguide disposed at an endface of the optical substrate and exhibiting a large mode field diameter to provide coupling for the free space optical signal; and a nanotaper coupling waveguide having a greater refractive index than the low index optical waveguide and disposed between the low index optical waveguide and the single mode optical waveguide for providing coupling therebetween, the nanotaper coupling waveguide configured to include a narrow tip termination, tapering outwardly therefrom to an endface, the single mode waveguide coupled to the endface, wherein the nanotaper coupling waveguide performs mode field diameter conversion between the large mode field diameter low index optical waveguide and the small mode field diameter single mode optical waveguide.
a low index optical waveguide of material having a lower refractive index than the single mode optical waveguide, the low index optical waveguide disposed at an endface of the optical substrate and exhibiting a large mode field diameter to provide coupling for the free space optical signal; and a nanotaper coupling waveguide having a greater refractive index than the low index optical waveguide and disposed between the low index optical waveguide and the single mode optical waveguide for providing coupling therebetween, the nanotaper coupling waveguide configured to include a narrow tip termination, tapering outwardly therefrom to an endface, the single mode waveguide coupled to the endface, wherein the nanotaper coupling waveguide performs mode field diameter conversion between the large mode field diameter low index optical waveguide and the small mode field diameter single mode optical waveguide.
2. A silicon-based optical coupler as defined in claim 1 wherein the low index optical waveguide comprises an antiresonant reflecting optical waveguide (ARROW) structure including a low index waveguide core region and a reflective boundary forming in combination a resonant cavity, with the nanotaper coupling waveguide embedded along the low index waveguide core region.
3. A silicon-based optical coupler as defined in claim 2 wherein the ARROW
structure low index waveguide core region comprises a dielectric material.
structure low index waveguide core region comprises a dielectric material.
4. A silicon-based optical coupler as defined in claim 3 wherein the dielectric material is further utilized as at least one interlevel dielectric layer.
5. A silicon-based optical coupler as defined in claim 2 wherein the reflective boundary comprises at least one layer of material selected from the group consisting of:
amorphous silicon, polysilicon, single crystal silicon and silicon nitride.
amorphous silicon, polysilicon, single crystal silicon and silicon nitride.
6. A silicon-based optical coupler as defined in claim 3 wherein the nanotaper coupling waveguide comprises silicon.
7. A silicon-based optical coupler as defined in claim 3 wherein the nanotaper coupling waveguide comprises silicon nitride.
8. A silicon-based optical coupler as defined in claim 1 wherein the low index optical waveguide comprises a tapered end section, the low index optical waveguide disposed over the nanotaper coupling waveguide such that the tapered end section of the low index optical waveguide overlaps the narrow tip termination of the nanotaper coupling waveguide.
9. A silicon-based optical coupler as defined in claim 8 wherein the low index optical waveguide further comprises an angled endface along the surface opposite of the tapered end section.
10. A silicon-based optical coupler as defined in claim 8 wherein the low index optical waveguide comprises silicon oxynitride.
11. A silicon-based optical coupler as defined in claim 8 wherein the coupler further comprises a dielectric confinement region surrounding the low index optical waveguide, the dielectric confinement region having a refractive index less than that of silicon oxynitride.
12. A silicon-based optical coupler as defined in claim 8 wherein the low index optical waveguide exhibits a graded refractive index profile sufficient to create the tapered end section.
13. A silicon-based optical coupler as defined in claim 8 wherein the coupler includes a reflective boundary disposed below the low index optical waveguide, forming an ARROW structure for optical coupling.
14. A silicon-based optical coupler as defined in claim 1 wherein the low index optical waveguide comprises a rib waveguide.
15. A silicon-based optical coupler as defined in claim 1 wherein the low index optical waveguide comprises an inverted rib structure waveguide.
16. A silicon-based optical coupler as defined in claim 1 wherein the low index optical waveguide comprises a strip waveguide.
17. A silicon-based optical coupler as defined in claim 16 wherein the strip waveguide comprises a buried strip waveguide.
Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13009208P | 2008-05-28 | 2008-05-28 | |
US61/130,092 | 2008-05-28 | ||
US13110608P | 2008-06-05 | 2008-06-05 | |
US61/131,106 | 2008-06-05 | ||
US13368308P | 2008-07-01 | 2008-07-01 | |
US61/133,683 | 2008-07-01 | ||
US12/454,963 US8031991B2 (en) | 2008-05-28 | 2009-05-27 | Low index, large mode field diameter optical coupler |
US12/454,963 | 2009-05-27 | ||
PCT/US2009/003259 WO2009154689A2 (en) | 2008-05-28 | 2009-05-28 | Low index, large mode field diameter optical coupler |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2725987A1 true CA2725987A1 (en) | 2009-12-23 |
CA2725987C CA2725987C (en) | 2015-10-27 |
Family
ID=41379925
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2725987A Expired - Fee Related CA2725987C (en) | 2008-05-28 | 2009-05-28 | Low index, large mode field diameter optical coupler |
Country Status (4)
Country | Link |
---|---|
US (1) | US8031991B2 (en) |
CN (1) | CN102047158B (en) |
CA (1) | CA2725987C (en) |
WO (1) | WO2009154689A2 (en) |
Families Citing this family (56)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9002163B2 (en) | 2009-12-23 | 2015-04-07 | Agency For Science, Technology And Research | Optical converter and method of manufacturing the same |
US9040919B2 (en) * | 2010-10-25 | 2015-05-26 | Thomas E. Darcie | Photomixer-waveguide coupling tapers |
WO2012088610A1 (en) * | 2010-12-29 | 2012-07-05 | Socpra Sciences Et Génie S.E.C. | Low loss directional coupling between highly dissimilar optical waveguides for high refractive index integrated photonic circuits |
US8615148B2 (en) * | 2011-03-04 | 2013-12-24 | Alcatel Lucent | Optical coupler between planar multimode waveguides |
DE102011080328B4 (en) * | 2011-08-03 | 2020-09-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Waveguide and connector |
US9885832B2 (en) | 2014-05-27 | 2018-02-06 | Skorpios Technologies, Inc. | Waveguide mode expander using amorphous silicon |
RU2011140310A (en) * | 2011-09-16 | 2013-04-10 | Конинклейке Филипс Электроникс Н.В. | HIGH FREQUENCY FIBER STRUCTURE |
KR101857160B1 (en) * | 2011-12-16 | 2018-05-15 | 한국전자통신연구원 | Semiconductor LASER and method of fabricating the same |
KR20130112548A (en) * | 2012-04-04 | 2013-10-14 | 한국전자통신연구원 | Spot size converter and manufacturing method of the same |
TWI556026B (en) * | 2012-05-28 | 2016-11-01 | 鴻海精密工業股份有限公司 | Optical circuit board and optoelectronic transmitting module |
US9217829B2 (en) * | 2012-11-30 | 2015-12-22 | Coriant Advanced Technology, LLC | Compact and low loss Y-junction for submicron silicon waveguide |
CN105264414B (en) * | 2013-06-07 | 2018-11-30 | 日本电气株式会社 | Waveguide mode converter, polarization beam apparatus and Optical devices |
WO2014203568A1 (en) * | 2013-06-21 | 2014-12-24 | 古河電気工業株式会社 | Spot-size converting optical waveguide |
US9435946B2 (en) * | 2013-07-23 | 2016-09-06 | National Institute Of Advanced Industrial Science And Technology | Interlayer light wave coupling device |
CN106104335B (en) | 2014-03-05 | 2019-03-22 | 日本电信电话株式会社 | Polarize Rotary Loop |
US9563014B2 (en) * | 2014-04-08 | 2017-02-07 | Futurewei Technologies, Inc. | Edge coupling using adiabatically tapered waveguides |
WO2015168419A1 (en) * | 2014-04-30 | 2015-11-05 | Huawei Technologies Co., Ltd. | Inverse taper waveguides for low-loss mode converters |
US9778416B2 (en) * | 2014-08-25 | 2017-10-03 | Micron Technology, Inc. | Method and structure providing a front-end-of-line and a back-end-of-line coupled waveguides |
WO2016063786A1 (en) | 2014-10-22 | 2016-04-28 | 株式会社フジクラ | Method for connecting optical waveguide and optical fiber, semiconductor optical device, and production method for semiconductor optical device having optical fiber connected thereto |
CN107111056B (en) * | 2014-11-11 | 2019-10-11 | 菲尼萨公司 | The photonic system of two-stage insulation coupling |
US10031292B2 (en) | 2015-01-08 | 2018-07-24 | Acacia Communications, Inc. | Horizontal coupling to silicon waveguides |
EP3091379B1 (en) * | 2015-05-05 | 2020-12-02 | Huawei Technologies Co., Ltd. | Optical coupling scheme |
US20230296853A9 (en) | 2015-10-08 | 2023-09-21 | Teramount Ltd. | Optical Coupling |
EP3391482B1 (en) | 2015-12-17 | 2022-11-23 | Finisar Corporation | Surface coupled systems |
US10992104B2 (en) | 2015-12-17 | 2021-04-27 | Ii-Vi Delaware, Inc. | Dual layer grating coupler |
US10234626B2 (en) * | 2016-02-08 | 2019-03-19 | Skorpios Technologies, Inc. | Stepped optical bridge for connecting semiconductor waveguides |
EP3206062B1 (en) * | 2016-02-12 | 2023-01-04 | Huawei Technologies Research & Development Belgium NV | Waveguide structure for optical coupling |
EP3220113B1 (en) * | 2016-03-16 | 2019-05-01 | Centre National de la Recherche Scientifique - CNRS - | Optomechanical transducer for terahertz electromagnetic waves |
US10359569B2 (en) * | 2016-05-09 | 2019-07-23 | Huawei Technologies Co., Ltd. | Optical waveguide termination having a doped, light-absorbing slab |
CN109313311B (en) * | 2016-05-16 | 2020-07-10 | 菲尼萨公司 | Adiabatically coupled optical system |
US20170336565A1 (en) * | 2016-05-20 | 2017-11-23 | Judson D. Ryckman | Single mode optical coupler |
US10317632B2 (en) | 2016-12-06 | 2019-06-11 | Finisar Corporation | Surface coupled laser and laser optical interposer |
US10416381B1 (en) | 2016-12-23 | 2019-09-17 | Acacia Communications, Inc. | Spot-size-converter design for facet optical coupling |
US10054740B2 (en) * | 2016-12-29 | 2018-08-21 | Intel Corporation | Waveguide transition structure and fabrication method |
EP3568721A1 (en) * | 2017-01-12 | 2019-11-20 | Telefonaktiebolaget LM Ericsson (PUBL) | Apparatus and method for coupling light |
JP7214649B2 (en) * | 2017-04-21 | 2023-01-30 | テクノロギアン トゥトキムスケスクス ヴェーテーテー オイ | An optical escalator in an optical circuit between thick and thin waveguides |
US11131601B2 (en) * | 2017-11-30 | 2021-09-28 | Rain Tree Photonics Pte. Ltd. | Method for in-line optical testing |
CN111566527B (en) * | 2017-12-06 | 2022-12-06 | 菲尼萨公司 | Adiabatically coupled optical subsystems with vertically tapered waveguides |
US10809456B2 (en) * | 2018-04-04 | 2020-10-20 | Ii-Vi Delaware Inc. | Adiabatically coupled photonic systems with fan-out interposer |
KR102632526B1 (en) * | 2018-04-11 | 2024-02-02 | 삼성전자주식회사 | Optical integrated circuits |
US10429582B1 (en) * | 2018-05-02 | 2019-10-01 | Globalfoundries Inc. | Waveguide-to-waveguide couplers with multiple tapers |
CN108535807A (en) * | 2018-05-25 | 2018-09-14 | 中国科学院半导体研究所 | With the optical fiber-silicon optical chip coupler and preparation method for tilting Waveguide end face |
JP7112254B2 (en) * | 2018-05-31 | 2022-08-03 | ルネサスエレクトロニクス株式会社 | Semiconductor module and communication method using semiconductor module |
US10614843B2 (en) * | 2018-07-17 | 2020-04-07 | Seagate Technology Llc | Input coupler with features to divert stray light from a waveguide |
US11435522B2 (en) | 2018-09-12 | 2022-09-06 | Ii-Vi Delaware, Inc. | Grating coupled laser for Si photonics |
US10816725B2 (en) * | 2018-09-18 | 2020-10-27 | Globalfoundries Inc. | Waveguide intersections incorporating a waveguide crossing |
CN109581588B (en) * | 2018-12-29 | 2023-11-28 | 国科光芯(海宁)科技股份有限公司 | Composite silicon-based waveguide structure and preparation method thereof |
US11404850B2 (en) | 2019-04-22 | 2022-08-02 | Ii-Vi Delaware, Inc. | Dual grating-coupled lasers |
CN110286442B (en) * | 2019-07-30 | 2020-07-07 | 南通大学 | Optical fiber coupler with adjustable coupling ratio |
CN111522096B (en) * | 2020-03-31 | 2022-07-19 | 长春理工大学 | Method for preparing silicon waveguide and silicon oxide waveguide mode converter |
JP7401823B2 (en) | 2020-08-25 | 2023-12-20 | 日本電信電話株式会社 | Optical waveguide components and their manufacturing method |
JP7401824B2 (en) | 2020-08-25 | 2023-12-20 | 日本電信電話株式会社 | Optical waveguide components and their manufacturing method |
US11860421B2 (en) * | 2020-11-13 | 2024-01-02 | Taiwan Semiconductor Manufacturing Co., Ltd. | Multi-tip optical coupling devices |
CN117518342A (en) * | 2022-07-27 | 2024-02-06 | 苏州旭创科技有限公司 | Optical coupling device, optical chip, and optical module |
CN115857097B (en) * | 2023-02-21 | 2023-06-20 | 苏州旭创科技有限公司 | Array waveguide grating |
CN117452557B (en) * | 2023-12-22 | 2024-03-08 | 无锡芯光互连技术研究院有限公司 | 3D silicon-based optical end face coupler and preparation method thereof |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4715672A (en) | 1986-01-06 | 1987-12-29 | American Telephone And Telegraph Company | Optical waveguide utilizing an antiresonant layered structure |
US5276748A (en) | 1991-11-22 | 1994-01-04 | Texas Instruments Incorporated | Vertically-coupled arrow modulators or switches on silicon |
US5630004A (en) * | 1994-09-09 | 1997-05-13 | Deacon Research | Controllable beam director using poled structure |
CA2165119C (en) | 1995-12-13 | 2006-10-03 | Vincent Delisle | Antiresonant waveguide apparatus for periodically selecting a series of at least one optical wavelength from an incoming light signal |
US7103245B2 (en) * | 2000-07-10 | 2006-09-05 | Massachusetts Institute Of Technology | High density integrated optical chip |
US7391948B2 (en) * | 2002-02-19 | 2008-06-24 | Richard Nagler | Optical waveguide structure |
US6870987B2 (en) * | 2002-08-20 | 2005-03-22 | Lnl Technologies, Inc. | Embedded mode converter |
US7076135B2 (en) | 2002-09-20 | 2006-07-11 | Nippon Telegraph And Telephone Corporation | Optical module and manufacturing method therefor |
US7359593B2 (en) * | 2003-10-09 | 2008-04-15 | Infinera Corporation | Integrated optical mode shape transformer and method of fabrication |
US8064741B2 (en) * | 2003-12-29 | 2011-11-22 | Mosaid Technologies Incorporated | Optical coupling device |
US7013067B2 (en) | 2004-02-11 | 2006-03-14 | Sioptical, Inc. | Silicon nanotaper couplers and mode-matching devices |
CA2565194A1 (en) | 2004-05-18 | 2005-11-24 | Valtion Teknillinen Tutkimuskeskus | A structure comprising an adiabatic coupler for adiabatic coupling of light between two optical waveguides and method for manufacturing such a structure |
US7057803B2 (en) * | 2004-06-30 | 2006-06-06 | Finisar Corporation | Linear optical amplifier using coupled waveguide induced feedback |
-
2009
- 2009-05-27 US US12/454,963 patent/US8031991B2/en active Active
- 2009-05-28 CA CA2725987A patent/CA2725987C/en not_active Expired - Fee Related
- 2009-05-28 WO PCT/US2009/003259 patent/WO2009154689A2/en active Application Filing
- 2009-05-28 CN CN200980119394.XA patent/CN102047158B/en active Active
Also Published As
Publication number | Publication date |
---|---|
US8031991B2 (en) | 2011-10-04 |
CA2725987C (en) | 2015-10-27 |
CN102047158B (en) | 2013-02-06 |
US20090297093A1 (en) | 2009-12-03 |
WO2009154689A2 (en) | 2009-12-23 |
WO2009154689A3 (en) | 2010-03-04 |
CN102047158A (en) | 2011-05-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA2725987C (en) | Low index, large mode field diameter optical coupler | |
US7013067B2 (en) | Silicon nanotaper couplers and mode-matching devices | |
TWI300858B (en) | Method and apparatus for tapering an optical waveguide | |
US8649639B2 (en) | Method and system for waveguide mode filters | |
US7082235B2 (en) | Structure and method for coupling light between dissimilar waveguides | |
US7643710B1 (en) | Method and apparatus for efficient coupling between silicon photonic chip and optical fiber | |
US20090290837A1 (en) | Optical devices for coupling of light | |
US7020364B2 (en) | Permanent light coupling arrangement and method for use with thin silicon optical waveguides | |
US8121450B2 (en) | Coupling between free space and optical waveguide using etched coupling surfaces | |
KR101691854B1 (en) | Vertical optical coupler for planar photonic circuits | |
EP3458888B1 (en) | Single mode optical coupler | |
EP3058402B1 (en) | Optical power splitter | |
CN109407229B (en) | End face coupler | |
US9164235B1 (en) | Dual tip optical coupler | |
US11531164B2 (en) | Hybrid edge couplers with layers in multiple levels | |
Benson | Etched-wall bent-guide structure for integrated optics in the III-V semiconductors | |
US6597852B2 (en) | Controlling birefringence in an optical waveguide | |
US11495700B2 (en) | Photodetectors and semiconductor devices | |
US7215686B2 (en) | Waveguide structure having improved reflective mirror features | |
US6944368B2 (en) | Waveguide-to-semiconductor device coupler | |
Van Thourhout et al. | Functional silicon wire waveguides | |
US20240126013A1 (en) | Structure with polarization device with light absorber with at least a hook shape | |
US11808996B1 (en) | Waveguides and edge couplers with multiple-thickness waveguide cores | |
JPH05114762A (en) | Optically coupled device | |
WO2023234851A1 (en) | Semiconductor device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request |
Effective date: 20130607 |
|
MKLA | Lapsed |
Effective date: 20210528 |