CN100469960C - Yarn Sensor - Google Patents

Yarn Sensor Download PDF

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Publication number
CN100469960C
CN100469960C CNB021435936A CN02143593A CN100469960C CN 100469960 C CN100469960 C CN 100469960C CN B021435936 A CNB021435936 A CN B021435936A CN 02143593 A CN02143593 A CN 02143593A CN 100469960 C CN100469960 C CN 100469960C
Authority
CN
China
Prior art keywords
coating
yarn
shell
layer
yarn senser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB021435936A
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Chinese (zh)
Other versions
CN1412362A (en
Inventor
O·比尔勒姆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saurer Spinning Solutions GmbH and Co KG
Original Assignee
W Schlafhorst AG and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by W Schlafhorst AG and Co filed Critical W Schlafhorst AG and Co
Publication of CN1412362A publication Critical patent/CN1412362A/en
Application granted granted Critical
Publication of CN100469960C publication Critical patent/CN100469960C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/02Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
    • B65H63/024Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
    • B65H63/028Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element
    • B65H63/032Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/06Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to presence of irregularities in running material, e.g. for severing the material at irregularities ; Control of the correct working of the yarn cleaner
    • B65H63/062Electronic slub detector
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/513Modifying electric properties
    • B65H2301/5133Removing electrostatic charge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/53Auxiliary process performed during handling process for acting on performance of handling machine
    • B65H2301/5305Cooling parts or areas of handling machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2401/00Materials used for the handling apparatus or parts thereof; Properties thereof
    • B65H2401/10Materials
    • B65H2401/13Coatings, paint or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Abstract

A yarn sensor for monitoring at least one parameter of a traveling yarn (17), has a measuring gap and a housing made of a non-conductive plastic material for containing electronic components. The housing surface is covered by a metallic coating such that the electronic components are surrounded by the coating ( 21 ). At least a portion of the surface inside the measuring gap (16) of the yarn sensor (25) is free of the coating ( 21 ). The metallic coating is connected with a heat conductor to remove heat via the metallic coating ( 21 ). Undesirable effects on the measurement results can be substantially reduced, and the quality of the measurement results can be increased. The yarn sensor is particularly suitable for spinning maching or yarn-reeling machine.

Description

Yarn senser
Technical field
The present invention relates to be used to monitor the Yarn senser of at least one parameter of a continuous yarn, it has a measurement clearance and a shell, and this shell is made with non-conductive plastic material, and wherein is furnished with various electronic components.
Background technology
This class Yarn senser is used in for example each operating position of spinning machine or winder of weaving loom with structure miscellaneous.This class Yarn senser can use metal shell, and electronic component is contained in this shell.This class metal shell of making in enormous quantities is generally made with casting die, because for example compare with machining, casting die is wanted considerably cheaper.The metal that is applicable to die casting has aluminium, zinc or magnesium.Though aluminium has lightweight advantage, such shortcoming is arranged, promptly casting die can not be cast accurate profile with this material.Though zinc can be cast accurate profile so that its viscosity is lower, more than the heavy twice of aluminium, and also very crisp.Can cast accurate profile with magnesium, and this material approaches light resemble aluminium, but magnesium does not tolerate air effect and produces oxidation.
If select for use plastics to make material, then can avoid above-mentioned drawback.With the plastic production shell time, the expense that can get both is few, manufacturing expense is few, in light weight and plurality of advantages that chemical-resistance is good.Making accurate profile also is out of question.But the plastics that play the insulator effect cause easily that static fills is, thereby may occur that, is promptly taken on the Yarn senser by continuous yarn by fricative electric charge.So when capacitance measurement, may produce undesirable measure error.
For example use United States Patent (USP) 3,377, the 852 a kind of yarn measuring devices that propose can be avoided this electrostatic charging, and the blocks of this device is made with insulating materials.On the both sides of measurement clearance, electrode is disposed such on this piece, and promptly one of electrode formation is suitable for the measuring capacitor of yarn.The surface of measurement clearance be included in the electrode of this place arranging surface applied the material layer of the thin weak insulating properties of one deck.Electric charge is distributed in this measurement clearance by means of this coating and slowly decay.Insulating effect of this layer or conductance are that this will select, and promptly it will not play the progradation on electrode surface, because can cause the distortion of test result like this.The document spells out, and when the resistance drop of this layer gets when too low, this measurement mechanism no longer has the function that needs.
Document DE 39 29 895 A1 have described a kind of broken yarn detector with a metallized plastic casing.This shell is in the not metallization of its front end, so shielding not exclusively also can produce interference effect from the outside.Can survey in detecting area, whether there is yarn with this broken yarn detector.This broken yarn detector can not satisfy the high requirement of test mass.
EP 0 401 600 A2 disclose a kind of gage outfit that is used for measuring or monitor the parameter of a continuous yarn, and this gage outfit has the shell of the plastic injection-moulded one-tenth of usefulness.This gage outfit is integrated in one the measuring mechanism with an electric capacity of an optics, and these two measuring mechanisms all are arranged in this shell.A supporting plate that is loaded with optics and capacitance measurement element inserts this shell also with being threaded with it.Light source and photo-detector hide with a dish respectively towards measurement clearance.The condenser plate that is used for capacitance measurement as be coated in metal conduction and layer printing opacity that this dish is gone up or embedding wherein.
But a series of harmful effect can not be eliminated or avoid to this class Yarn senser that prior art proposes.The measuring mechanism or the processor that are arranged in Yarn senser or enclosure for example usually produce loss heat, and this loss thermal conductance causes the interior temperature of shell and obviously rises.The temperature that rises can cause being contained in undesirable and harmful so-called element drift of the electric device in this shell.Magnetic field or electric field, the field of particularly originating from the band fluctuation field intensity of Yarn senser neighborhood can cause the undesirable distortion of measurement result.
Summary of the invention
The present invention is intended to improve the performance of the known Yarn senser with a shell made from plastics dielectric material.
According to the present invention, this purpose is to realize by a kind of like this Yarn senser that is used to monitor at least one parameter of a continuous yarn, this Yarn senser has a measurement clearance and a shell, this shell is made with non-conductive plastic material, and wherein is furnished with various electronic components.Wherein, cover like this with a metal coating, thereby make the comprehensive coated encirclement of these electronic components, and at least a portion that should the surface does not have coating in measurement clearance in its case surface.
Many favourable improved forms of the present invention can be from hereinafter learning.
Electric device in a shell that applies by the present invention has all carried out gratifying shielding to the influence in electric field or magnetic field as the test specification of measuring mechanism, processor and measurement clearance.Like this, the coating of this shell has constituted an effective faraday cup.Thereby avoided the distortion of the measurement result that causes by external field.Because at least a portion on the surface of measurement clearance does not have coating, so measuring beam or field line can unhinderedly propagate into the reception measuring mechanism from emission measurement mechanism.So just avoided by the caused ray tracing of coating of the measurement result that can lead to errors or the obstruction or the distortion of field line distribution map.
Yarn senser is connected like this with a heat conductor, it is diffusing that thereby heat can be led well by this metal coating, and this can be for example realizes by a big as far as possible contact-making surface between the Yarn senser of the present invention's coating and supporting plate that is fixed on the metal machine frame.Can reach very high thermal conductivity in such a way, rise thereby can eliminate temperature.Can guarantee high certainty of measurement in such a way.
At least a portion of this coating is preferably carried out plating with a kind of plating coating method, and promptly this coating is made of two-layer at least, its floating coat directly on the surface of shell, have the basic unit of one deck chemicalpiston and at least one deck electroplate thereon layer.Electroplating coating method provides uniform, complete especially and continuous coating, and these coatings can be plated in the basic unit that one deck chemistry applies economically.
The detailed description of electroless plating coating method for example can be learnt from document DE-OS 22 55 430.Wherein need be carried out preliminary treatment by nonconducting surface of the object of plating.This preliminary treatment can be carried out little hacking of machinery and immerses in a kind of suitable chemical pretreatment solution by sandblast, makes the water absorbent surface that does not absorb water, and the metal deposit that subsequently chemistry forms can form in the basic unit of the electrolysis structure of one or more layers metal level of coating.The thickness of this basic unit should be above 5 microns.
This coating preferably has the layer of copper layer, the protective layer that has one deck to make with nickel or chromium on this copper layer.Like this, this coating just has the advantageous property of the wear-resistant or magnetic screen of the good thermal conductivity of copper and high conductivity and nickel or chromium concurrently.
The thickness of this coating is preferably between 5 microns and 20 microns.Like this, on the one hand in the quite limited time of coating procedure, can produce the well attached coating of one deck, be enough to reach the effect or the function of the satisfaction of coating on the other hand.
The surface of plastic casing can obtain by the coating on surface to improve to the resistance of the mechanical damage such as wearing and tearing or scratch.
This shell can be formed one by several parts.
Use the Yarn senser that constitutes according to the present invention can obviously reduce even avoid fully the harmful effect of measurement result.These harmful effects may be subjected to due to temperature rising or magnetic field or the effect of electric field owing to the element in the Yarn senser shell.Avoided so-called element drift.Temperature rises and when producing sum of errors error that measured value or signal handle thus and becoming big, for example just be called the element drift when measuring mechanism stands.Sufficiently lead diffusing by the available Yarn senser of the present invention of loss heat that the electric device that is arranged in the shell produces in shell.Electrostatic charging is also decayed by coating of the present invention.Quality and the quality of yarn monitoring and the quality of yarn itself of measurement result have so just been improved.Except the anti-wear performance that improves shell, coating of the present invention is that the appearance and modeling that Yarn senser proposes has been started designability by the surface of chromium plating for example.
Description of drawings
Below in conjunction with accompanying drawing other details of the present invention are described.
Accompanying drawing is depicted as:
Fig. 1 is the simplified perspective view that has the opened shell of a lid;
Fig. 2 is the perspective schematic diagram of monolithic case;
Fig. 3 is the part sectional drawing of coating surface.
The specific embodiment
About Yarn senser in for example application on spinning machine or the winder and arrange and for example can from above-mentioned document, learn of weaving loom, so repeat no more here.
Yarn senser 1 shown in Figure 1 has a shell, and this shell comprises a box-like matrix 2, and this matrix has a removable lid 3.The measurement mechanism 4 that has a measurement clearance 5 is arranged in the matrix 2, and in measuring process, yarn passes through in vertically by this measurement clearance.In Fig. 1 embodiment, the surface of measurement clearance 5 does not have metal coating.Matrix 2 and lid 3 have a groove 6,7 respectively, and their position is consistent with measurement clearance 5.
An optical sensor 9 work of a light source 8 of measurement mechanism 4 usefulness, they are connected with processor 12 with lead 11 by lead 10 respectively.Processor 12 is fixed on the bottom of matrix 2 and constitutes as so-called ASIC (special IC).After matrix 2 and lid 3 assembled, processor 12 just was arranged in the such cavity that constitutes in Yarn senser 1 inside of sealing.In the another kind of structure of Yarn senser 1, the processor that also can be provided with more than carries out signal processing and data processing.
Processor 12 is connected with central controller for the unshowned weaving loom of simplification by lead 13.Lead 13 also is used for carrying out the electric energy supply except being used for transmitting signal and the data.The surface metal coat of matrix 2 and lid 3.This coating had not only covered the outer surface of this shell but also had covered the inner surface towards this inner chamber of this shell.The surface of this coating is all represented with shadow surface in Fig. 1 and Fig. 2.
This matrix is fixed on the supporting plate 14, and the surface of this coating directly is shelved on the surface of supporting plate 14.Supporting plate 14 plays heat conductor.
Fig. 2 represents to have the another kind of structure of the Yarn senser 25 of a shell, and its matrix 15 is whole to be constituted.Matrix 15 has a measurement clearance 16, and yarn 17 can be walked this gap.The surface of matrix 15 has almost all applied metal.Only the surface in the measurement category 18 of measurement clearance 16 does not have plating.So just can avoid the harmful effect of measurement result, particularly when carrying out capacitance measurement.The matrix 15 of this shell is connected with the unshowned framework for simplification of weaving loom by supporting plate 19.Data between the central controller of Yarn senser 25 and weaving loom and signal transmission are undertaken by lead 20.The surperficial level land of the coating of matrix 15 is fitted on the supporting plate 19.
Coating 21 shown in Figure 3 is formed by three layer 22,23,24, and they are applied on the matrix 2 of this shell.Basic unit 22 with the chemical method coating is layer thickness nickel dams between 0.5 micron and 1 micron.Above this layer the copper layer 23 of one deck with the electrolytic plating method deposition.The protective layer made from nickel 24 also applies with electrolytic method.The thickness of copper layer 23 is approximately 50% of whole coating.
The detailed description of relevant coating method for example can be referring to document DE-OS 22 55 430.
Among Fig. 1 among the coating of the matrix 2 of Yarn senser and lid 3 or Fig. 2 the coating of the whole matrix 15 of Yarn senser be to the effective shielding in external electrical field or magnetic field and can prevent because the distortion of the measurement result that this class place causes.
The loss heat of for example being discharged by light source or other electric device such as processor 12 in Yarn senser is transmitted on supporting plate 14,19 or the frame by metal coating 21 and is dispersed in the ambient air.
Compare with frosting, nickel protection layer 24 has the mar proof of obvious raising.With with the surface ratio of copper coating, nickel also has mar proof preferably.Also can be without the nickel protection layer as outer surface, and use the chromium protective layer.
Yarn senser of the present invention also can have other alternative structure pattern.Particularly the shell shape of Yarn senser can change.This coated shell for example can have identical shaped with shell shown in document EP 0 945 533A1, but can not know coating of the present invention from document EP 0 945 533 A1.

Claims (5)

1. be used to monitor the Yarn senser of at least one parameter of a continuous yarn, it has a measurement clearance and a shell, and this shell is made with non-conductive plastic material, and wherein is furnished with various electronic components,
It is characterized by,
This case surface covers like this with a metal coating (21), thereby these electronic components coated comprehensively (21) are surrounded, and at least a portion that should the surface does not have coating (21) in measurement clearance (5,16).
2. by the Yarn senser of claim 1, it is characterized by, the metal coating of Yarn senser (1,25) is connected like this with a heat conductor, thereby heat can be led diffusing by metal coating (21).
3. by the Yarn senser of claim 1, it is characterized by, coating (21) is by two-layer at least (22,23,24) constitute, its floating coat (21) directly on the surface of shell, have the basic unit (22) of one deck chemicalpiston and at least one deck electroplate thereon layer (23,24).
4. by the Yarn senser of claim 1 or 3, it is characterized by, coating (21) has layer of copper layer (23), and one deck nickel or chromium protective layer (24) are arranged on this copper layer.
5. by the Yarn senser of claim 1 or 3, it is characterized by, the thickness of coating (21) is between 5 microns and 20 microns.
CNB021435936A 2001-10-12 2002-10-11 Yarn Sensor Expired - Fee Related CN100469960C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10150581A DE10150581A1 (en) 2001-10-12 2001-10-12 yarn sensor
DE10150581.7 2001-10-12

Publications (2)

Publication Number Publication Date
CN1412362A CN1412362A (en) 2003-04-23
CN100469960C true CN100469960C (en) 2009-03-18

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CNB021435936A Expired - Fee Related CN100469960C (en) 2001-10-12 2002-10-11 Yarn Sensor

Country Status (5)

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US (1) US6957578B2 (en)
EP (1) EP1302426B1 (en)
CN (1) CN100469960C (en)
CZ (1) CZ303931B6 (en)
DE (2) DE10150581A1 (en)

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JP2013253342A (en) * 2012-06-07 2013-12-19 Murata Mach Ltd Spinning unit and spinning machine
JP2017036140A (en) * 2015-08-12 2017-02-16 村田機械株式会社 Yarn monitoring device and yarn winder
CN108089066B (en) * 2017-12-11 2020-05-01 中原工学院 Method and device for measuring electromagnetic parameters of single yarn area of electromagnetic shielding fabric
CN108169579B (en) * 2017-12-11 2020-04-24 中原工学院 Method for measuring electromagnetic parameters of electromagnetic shielding fabric yarn overlapping area
JP2023098143A (en) * 2021-12-28 2023-07-10 村田機械株式会社 Yarn monitoring apparatus

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Also Published As

Publication number Publication date
DE10150581A1 (en) 2003-04-17
DE50205565D1 (en) 2006-04-06
CN1412362A (en) 2003-04-23
EP1302426A3 (en) 2003-09-10
CZ20023387A3 (en) 2003-05-14
US6957578B2 (en) 2005-10-25
CZ303931B6 (en) 2013-07-03
EP1302426A2 (en) 2003-04-16
US20030070481A1 (en) 2003-04-17
EP1302426B1 (en) 2006-01-11

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