CN103248348A - Self-controlled intelligent solid state relay - Google Patents

Self-controlled intelligent solid state relay Download PDF

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CN103248348A
CN103248348A CN2012100289258A CN201210028925A CN103248348A CN 103248348 A CN103248348 A CN 103248348A CN 2012100289258 A CN2012100289258 A CN 2012100289258A CN 201210028925 A CN201210028925 A CN 201210028925A CN 103248348 A CN103248348 A CN 103248348A
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resistance
terminal
circuit
diode
controllable silicon
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CN103248348B (en
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成爱林
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Jiashan Luoxing Venture Capital Co ltd
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Abstract

The invention provides a self-controlled intelligent solid state relay which is a novel solid state relay and has the characteristics that a COM (Component Object Model) terminal (I) and a plurality of intelligent control terminals 'CONTROL' such as an on terminal, an off terminal, an inching terminal, a disable terminal and a delay terminal are led without 'INPUT', and any control terminal is connected or contacted with the COM (I) terminal to realize corresponding functions. When a motor is controlled, an 'OUTPUT' terminal is connected in series with a 220V or 380V alternating current power supply and a contactor coil, a multi-motor control system can employ multiple ways, and a micro button and an auxiliary contact of a contactor are connected with the relevant terminals to realize various automatic controls. Since the input of an electronic circuit is communicated, the microamp current and millivolt voltage cause no damage to the contact and the button, equipment can be miniaturized, a computer is used for monitoring and management, and the on and off can be conducted by an optocoupler. A secondary control circuit is electronized, intelligentized, verbalized and solidified, a large, material-consuming, energy-consuming and labor-consuming relay contactor control system can be replaced and low-carbon, and a PLC (programmable logic controller) can be replaced or assisted.

Description

Autocontrol intelligence solid state relay
One, technical field
The present invention relates to a kind of solid state relay, be specifically related to a kind of need not " INPUT ".Draw the novel solid relay of a plurality of Based Intelligent Control terminal CONTROL and COM ().
Two, technical background
The advantage of solid state relay is: contactless control, good reliability
Figure BSA00000666331800011
The control of available electron circuit, low pressure, safety, power saving, province's equipment, no sound, but the shortcoming of existing solid state relay is: direct current " INPUT " must be provided, only have with little control big " relay function ", not popularize so use very.The advantage of contact relay is: it can expand number of contacts, by its often open, normally-closed contact, can realize various automatic control functions, the particularly time relay, do not have solid state relay to replace.But its shortcoming is too many: volume is big, materials are many, power consumption is big, the control loop high pressure is dangerous, the contact sparking, equipment is clumsy, loss is big, functional reliability is poor: many factors all may cause poor contact of contacts and be out of control, on line is many and complicated ... in a word very not " low carbonization ", but generally use it.
Three, summary of the invention
For a change the electric machine control system of huge, consumptive material, power consumption, consumption worker's heavy-current control formula now makes it " low carbonization ", invention " autocontrol intelligence solid state relay ".The advantage of integrated solid relay and contact relay, overcome the deficiency, secondary control loop electronization, intellectuality, languageization, longevityization, power saving material-savingization, microminiaturization, solidification with electric machine control system ... " low carbonization " in a word, and the management of available computer monitor.
The characteristics of " autocontrol intelligence solid state relay " are: need not " INPUT ", inner electronic control circuit is drawn a plurality of Based Intelligent Control terminals " CONTROL ": open, point, pass, along opening, opening, prohibit passs, time-delay etc. and reach COM () along closing, prohibiting, arbitrary Based Intelligent Control terminal links with COM () terminal (or touching mutually), is convenient to realize corresponding function.The power supply of internal control circuit is taken from the pressure drop (less than 2.5Vac) of this reverse-blocking tetrode thyristor.
During the control motor, with its 220 volts or 380 volts AC power of output " OUTPUT " series connection and ac contactor coil (multi-motor control system can adopt the multichannel formula), auxiliary contact with mini button and each contactor, connect each associated terminal, just can realize as: open many places, point, stop control; Draining is controlled automatically; Positive and negative stopping controlled: the Y-Δ starts control; Time-delay; In proper order; Various automatic controls such as logic, and need not any middle electrical equipment; Use the computer monitoring management, can be by optical coupled switch; It can replace or auxiliary programmable logic controller (PLC) PLC work.
Because UNICOM is the electronics input circuit, equipment is had no infringement, do not strike sparks, not electric people, not to be afraid of short circuit, safety, longevity, equipment Miniaturized.Since intelligent, languageization, and on line is simplified very much; Though control has the contact to participate in, function is to be finished by electronic circuit,, does not rely on " self-locking " contact as " self-locking " and keeps, and just triggers " opening " terminal with the contact, so functional reliability is good.
Four description of drawings
Existing solid state relay schematic diagram figure (two) the autocontrol intelligence of figure () solid state relay schematic diagram
The internal circuit block diagram of figure (three) autocontrol intelligence solid state relay
Reverse-blocking tetrode thyristor and the power circuit diagram of figure (four) autocontrol intelligence solid state relay
The internal control circuit figure of figure (five) autocontrol intelligence solid state relay
The exemplary applications of figure (six) autocontrol intelligence solid state relay
(a) many places open, point, stop control
(b) draining is controlled automatically
(c) many logical relation controls
(d) rotating control
(e) the Y-Δ starts control
Five specific embodiments
(1) is illustrated to scheming (six) by reference to the accompanying drawings
" autocontrol intelligence solid state relay " includes reverse-blocking tetrode thyristor, power circuit, control circuit and a plurality of Based Intelligent Control terminal and COM () terminal.
1. the reverse-blocking tetrode thyristor circuit is by bidirectional triode thyristor BT, unidirectional controllable silicon S CR, rectifier bridge, resistance R 01, R 02, R GForm the interchange side series resistance R of rectifier bridge 01, be connected between the first anode and the control utmost point of controllable silicon BT anode and the negative electrode of the direct current side joint controllable silicon SCR of bridge, resistance R 02Be connected between the control utmost point and second plate of controllable silicon BT resistance R GBe connected between the control utmost point G and negative electrode of controllable silicon SCR, two anodes of controllable silicon BT are drawn two " OUTPUT " terminal;
After controllable silicon SCR is triggered conducting, the rectifier bridge conducting, BT provides trigger current for controllable silicon, the BT conducting.
2. power circuit is by resistance R 1, R 2, capacitor C 1, C 2, diode D 1, D 2, voltage-stabiliser tube WZ forms, and the input of power circuit is by the DC side of bridge, and namely the anode of controllable silicon SCR and negative electrode are drawn, and positive pole connects two series arms, and one the tunnel is resistance R 1With diode D 1The static-powered branch road of series connection, another branch road is capacitor C 1With resistance R 2The dynamic power branch road that is in series, two branch roads point in parallel meets negative pole and the diode D of voltage-stabiliser tube WZ 2Positive pole, the positive pole of voltage-stabiliser tube WZ connects power cathode, diode D 2Negative pole connect capacitor C 2Positive pole, C 2Negative pole connect power cathode, the negative pole of power supply is drawn COM () terminal;
The input voltage of power circuit is taken from the work pressure drop of controllable silicon SCR, namely depends on the work pressure drop of controllable silicon BT, through parallel branch step-down current limliting, voltage-stabiliser tube WZ electric capacity of voltage regulation C 2Filtering, and obtain direct voltage.When static, controllable silicon BT, SCR end conducting, the input voltage of power circuit is 220 volts or 380 volts of rectification all-waves, the step-down current limliting task of this moment is by resistance R 1With diode D 1Series arm (static-powered branch road) is taken on capacitor C 1With resistance R 2Series arm works hardly, capacitor C 1Just be charged near behind the peak value, play " every straight " effect, because resistance R 1Resistance very big (mega-ohms), capacitor C 1Discharge hardly; After controllable silicon BT, SCR were triggered conducting, it is very low that its operating voltage becomes, and the work pressure drop of controllable silicon BT is lower than 2.5vac, at this moment resistance R 1With diode D 1Series arm because resistance is too big, inoperative, and capacitor C 1With resistance R 2Series arm then taking on the dynamic power task, it is like this work: at controllable silicon BT, between the SCR zero passage off period, power supply is through capacitor C 1, resistance R 2, diode D 2Give capacitor C 2Charging; In controllable silicon SCR, conduction period, capacitor C 1Through controllable silicon BT, SCR, voltage-stabiliser tube WZ, resistance R 2Rapidly discharge is charged so repeatedly and discharge, and discharging and recharging frequency is rectification all-wave ripple frequency 100HZ, constantly to capacitor C 2Charging makes source circuit keep certain direct voltage, i.e. the operating voltage of control circuit.
3. control circuit
Control circuit is made up of crawl circuit, open circuit, pass circuit, delay circuit and the Based Intelligent Control terminal of drawing: " crawl circuit " contains transistor T 1, and connection electrical resistance R between base-emitter E1, base resistance R B1Draw " crawl " terminal, collector resistance R C1Forward-, series diode D 3Remove the control utmost point G of controllable silicon SCR;
As " crawl " terminal and COM () when linking, transistor T 1Conducting provides trigger current to controllable silicon SCR, controllable silicon BT, SCR conducting.
" open circuit " is by transistor T 2, T 3Constitute bistable circuit, resistance R E2Be transistor T 2Basic emitter-base bandgap grading between connection electrical resistance, T 2Collector resistance R C2String forward diode D 4Remove the control utmost point G of controllable silicon SCR, T 2Base resistance R B2Draw " opening " terminal, T 3Base resistance R B3With T 2Collector electrode link T 3Collector resistance R C3With T 2Base stage link " opening " terminal connection electrical resistance R K2With capacitor C KParallel circuits, draw " along open " terminal;
When " opening " terminal or " along open " terminal links with COM () terminal or when tactile mutually, transistor T 2Conducting makes controllable silicon SCR, BT conducting, transistor T 3Conducting is transistor T 2Provide and keep base flow and realize " self-locking ", different being of " along opening " terminal and " opening " terminal, " along opening " terminal just works on the differentiated wavefront edge.
" pass circuit " closes circuit and contains transistor T 4, T 5, T 4Transistorized collector electrode and transistor T 2Base stage link T 5Collector electrode and T 4Base stage link resistance R E4, R E5Be respectively transistor T 4, T 5Collection, base between connection electrical resistance, T 4Base stage crosstalk resistance R B4Draw " pass " terminal, again connecting resistance R K4With capacitor C K4Parallel circuits, draw " along close " terminal, T 5Base stage crosstalk resistance R B5Draw " prohibit and close " terminal, because the control utmost point G of controllable silicon SCR draws forward diode D 6, " pass " terminal is drawn forward diode D 7, D 6, D 7Negative terminal connect mutually, draw " taboo is opened " terminal;
When " pass " terminal or " along close " terminal links with COM () terminal or when tactile mutually, transistor T 4 conductings, force in the open circuit transistor T 2 to end by T3, controllable silicon SCR, BT turn-off, " pass " is with the difference of " along closing ", and " along closing " function is that differentiated wavefront is along working.
As " prohibit close " terminal and COM () when linking, transistor I 5 conductings make the transistor T 4 can't conducting, also just can't realize " pass " function.
As " taboo is opened " terminal and COM () when terminal links, make transistor T 4 conductings, transistor T 2, T3 end, controllable silicon SCR, BT turn-off, simultaneously because the control utmost point G of controllable silicon SCR joins COM () through diode D6, therefore the control signal bypass is that " crawl " or " opening " all can't make controllable silicon SCR, BT open-minded.
" delay circuit " is by transistor T 6, T 7Resistance R E6, R B6, R K6, R B7, R C7, R GT, R T, diode D 8, D 9, D 10, capacitor C K6, C T, and timing circuit is formed transistor T 6, T 7Resistance R E6, R B6, R K6, R B7, R C7, diode D 8, capacitor C K6Constitute bistable circuit, and circuits for triggering; Timing circuit, resistance R T, R GT, capacitor C T, diode D 9, D 10Constitute delay circuit, timing circuit is to make bistable state with 555 o'clock base chips to connect, and its power supply is taken from the collector electrode of transistor T 6, capacitor C TThe positive R of electricity TBe its capacitance-resistance input, the output TO crosstalk resistance R of timing circuit GTWith diode D 9Forward removes the control utmost point G of controllable silicon SCR, and output TO meets diode D 10Negative pole, D 10Positive pole remove transistor T 7Base stage;
When " time-delay " terminal and COM () terminal link or touch mutually, transistor T 6, T 7Conducting, and " self-locking ", transistor T 6For timing circuit provides power supply, timing circuit is started working, originally because capacitor C TMust not charge, the input T of timing circuit is low level, and output TO is high level, through resistance R GTDiode D 9Trigger controllable silicon SCR, BT, make it open-minded.Along with capacitor C TBe recharged, when causing the current potential of input T to be higher than upper limit threshold (2/3 supply voltage), output TO becomes level "0", and controllable silicon SCR, BT turn-off.Simultaneously, diode D 10The logical transistor T that makes 7The base stage clamper end transistor T in level "0" 6Also lose power supply and quit work by timing circuit.
What be illustrated is again, for reduce static consume as far as possible, preferably each built-up circuit all is in off position when static state, does not take electric current, has only power circuit work, and its static dissipation power is less than 0.02 watt.

Claims (1)

1. " autocontrol intelligence solid state relay " is characterized in that: include reverse-blocking tetrode thyristor, power circuit, control circuit and a plurality of Based Intelligent Control terminal and COM (-) terminal;
(1), the reverse-blocking tetrode thyristor circuit is by bidirectional triode thyristor BT, unidirectional controllable silicon S CR, rectifier bridge, resistance R 01, R 02, R GForm the interchange side series resistance R of rectifier bridge 01, be connected between the first anode and the control utmost point of controllable silicon BT anode and the negative electrode of the direct current side joint controllable silicon SCR of bridge, resistance R 02Be connected between the control utmost point and second plate of controllable silicon BT resistance R GBe connected between the control utmost point G and negative electrode of controllable silicon SCR, two anodes of controllable silicon BT are drawn two " OUTPUT " terminal;
(2), power circuit is by resistance R 1, R 2, capacitor C 1, C 2, diode D 1, D 2, voltage-stabiliser tube WZ forms, and the input of power circuit is by the DC side of bridge, and namely the anode of controllable silicon SCR and negative electrode are drawn, and positive pole connects two series arms, and one the tunnel is resistance R 1With diode D 1The static-powered branch road of series connection, another branch road is capacitor C 1With resistance R 2The dynamic power branch road that is in series, two branch roads point in parallel meets negative pole and the diode D of voltage-stabiliser tube WZ 2Positive pole, the positive pole of voltage-stabiliser tube WZ connects power cathode, diode D 2Negative pole connect capacitor C 2Positive pole, C 2Negative pole connect power cathode, the negative pole of power supply is drawn COM (-) terminal;
(3), control circuit
Control circuit is made up of crawl circuit, open circuit, pass circuit, delay circuit and the Based Intelligent Control terminal of drawing:
[crawl circuit] contains transistor T 1, and connection electrical resistance R between base-emitter E1, base resistance R B1Draw " crawl " terminal, collector resistance R C1Forward-, series diode D 3Remove the control utmost point G of controllable silicon SCR;
[open circuit] is by transistor T 2, T 3Constitute bistable circuit, resistance R E2Be transistor T 2Basic emitter-base bandgap grading between connection electrical resistance, T 2Collector resistance R C2String forward diode D 4Remove the control utmost point G of controllable silicon SCR, T 2Base resistance R B2Draw " opening " terminal, T 3Base resistance R B3With T 2Collector electrode link T 3Collector resistance R C3With T 2Base stage link " opening " terminal connection electrical resistance R K2With capacitor C KParallel circuits, draw " along open " terminal;
[pass circuit] closes circuit and contains transistor T 4, T 5, T 4Transistorized collector electrode and transistor T 2Base stage link T 5Collector electrode and T 4Base stage link resistance R E4, R E5Be respectively transistor T 4, T 5Collection, base between connection electrical resistance, T 4Base stage crosstalk resistance R B4Draw " pass " terminal, again connecting resistance R K4With capacitor C K4Parallel circuits, draw " along close " terminal, T 5Base stage crosstalk resistance R B5Draw " prohibit and close " terminal, because the control utmost point G of controllable silicon SCR draws forward diode D 6, " pass " terminal is drawn forward diode D 7, D 6, D 7Negative terminal connect mutually, draw " taboo is opened " terminal;
[delay circuit] is by transistor T 6, T 7Resistance R E6, R B6, R K6, R B7, R C7, R GT, R T, diode D 8, D 9, D 10, capacitor C K6, C T, and timing circuit is formed transistor T 6, T 7Resistance R E6, R B6, R K6, R B7, R C7, diode D 8, capacitor C K6Constitute bistable circuit, and circuits for triggering; Timing circuit, resistance R T, R GT, capacitor C T, diode D 9, D 10Constitute delay circuit, timing circuit is to make bistable state with 555 o'clock base chips to connect, and its power supply is taken from the collector electrode of transistor T 6, capacitor C TResistance R TBe its capacitance-resistance input, the output TO crosstalk resistance R of timing circuit GTWith diode D 9Forward removes the control utmost point G of controllable silicon SCR, and output TO meets diode D 10Negative pole, D 10Positive pole remove transistor T 7Base.The utmost point.
CN201210028925.8A 2012-02-10 2012-02-10 Autocontrol intelligence solid-state relay Active CN103248348B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108092652A (en) * 2018-02-13 2018-05-29 铜仁学院 The control method of a kind of solid-state relay and solid-state relay, system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63290405A (en) * 1987-05-22 1988-11-28 Matsushita Electric Works Ltd Solid-state relay
US5079457A (en) * 1990-12-21 1992-01-07 Lu Chao Cheng Dual solid state relay
CN101917180A (en) * 2010-06-01 2010-12-15 天津工业大学 Universal electronic controller for relay contactors and solid relays

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63290405A (en) * 1987-05-22 1988-11-28 Matsushita Electric Works Ltd Solid-state relay
US5079457A (en) * 1990-12-21 1992-01-07 Lu Chao Cheng Dual solid state relay
CN101917180A (en) * 2010-06-01 2010-12-15 天津工业大学 Universal electronic controller for relay contactors and solid relays

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
贾畅鹏: "交流固态继电器在自动控制系统中的应用", 《煤矿机械》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108092652A (en) * 2018-02-13 2018-05-29 铜仁学院 The control method of a kind of solid-state relay and solid-state relay, system

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Denomination of invention: Automatic control intelligent solid state relay

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