CN104120832B - A kind of preparation method of prestressing force basalt fibre plate combination wooden frame - Google Patents

A kind of preparation method of prestressing force basalt fibre plate combination wooden frame Download PDF

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Publication number
CN104120832B
CN104120832B CN201410382845.1A CN201410382845A CN104120832B CN 104120832 B CN104120832 B CN 104120832B CN 201410382845 A CN201410382845 A CN 201410382845A CN 104120832 B CN104120832 B CN 104120832B
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plank
basalt fibre
fibre plate
wooden frame
prestressing force
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CN104120832A (en
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麻建锁
蔡焕琴
白润山
李志强
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Zhongke Huayan Chongqing Basalt Fiber New Materials Research Institute Co ltd
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Hebei University of Architecture
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Abstract

A preparation method for prestressing force basalt fibre plate combination wooden frame, comprises and makes combination wooden frame, produces predeformation, resilience generation pretension, the turnback of falling, and forms prestressing combination wooden frame member. The invention solves in Traditional Wood structure construction whole consumption of wood large, cost is higher, and the billet material utilization rate of normal length and common diameter class is lower, easily causes great waste of material, the irrational technical problem of use of timber.

Description

A kind of preparation method of prestressing force basalt fibre plate combination wooden frame
Technical field
The present invention relates to the preparation method of the combination wooden frame that a kind of architectural engineering uses, particularly a kind of application prestressing force Black WarriorThe preparation method of the wooden frame of rock fiberboard combination.
Background technology
Nowadays, it has been undisputable fact that the global forest reserves reduce gradually, and the trend of wood supply is day alsoBe becoming tight. In current construction in order to ensure that the wooden frame in timber structure can reach designing requirement, can select cross section conventionallyThe whole timber that area is larger, causes consumption of wood large, and the resource of timber is caused to great waste, with high costs.
In timber structure construction, the billet material of normal length and common diameter class is conventionally auxiliary by, backing plate stupefied as wood, template etc.Help type member, cannot be as the primary structure member of bearing stress, utilization rate is lower, easily causes great waste of material, woodThe use of material is unreasonable.
Basalt fiber material (BasaltFiberReinforcedPolymer is called for short BFRP), basalt fiber clothWith Black Warrior fiberboard all have how much plasticity large, frivolous, easily cut out the advantages such as moulding, be highly suitable for Traditional Wood component surfacePaste, be conducive to the performance of the high-strength feature of basalt fiber material, in improving bearing capacity by a relatively large margin, can reduce engineeringCost.
Summary of the invention
The preparation method who the object of this invention is to provide a kind of prestressing force basalt fibre plate combination wooden frame, solve traditionIn timber structure construction, whole consumption of wood is large, and the technical problem that cost is higher, also will solve the short of normal length and common diameter classWood material utilization rate is lower, causes great waste of material, the irrational technical problem of use of timber.
For achieving the above object, the present invention adopts following technical scheme:
A kind of prestressing force basalt fibre plate combination wooden frame, is the bonding composite beam forming of multi-layered board, comprise plank andBasalt fibre plate, is spliced into one along the length direction of plank between the same layer plank of described composite beam, along the thickness of plankNeed stagger in the stitching portion of the neighbouring two-layer plank of direction, wrap up in and be bonded with basalt fiber cloth outside stitching portion.
Described basalt fibre plate is along the elongated setting of length direction of composite beam, is adhered to the outermost plank of composite beamBoth sides, are respectively the first basalt fibre plate of plank inner side and the second basalt fibre plate in plank outside.
Described the second basalt fibre plate is for having applied prestressed stiffener.
The tenon tooth all arranging by end along its length between the plank of the same layer of described composite beam splices, slotPlace has also filled adhesive glue and has strengthened connecting.
A preparation method for prestressing force basalt fibre plate combination wooden frame, preparation process is as follows:
Step 1, by the end mortise tooth of every section of plank;
Step 2, on tenon tooth, fill adhesive glue, and along the length direction of plank, the tenon tooth of two adjacent planks is enteredRow splicing and bonding, makes multistage plank be connected to one deck plank;
Step 3, outside tenon tooth stitching portion, wrap up in bonding basalt fiber cloth, the tenon tooth splicing of neighbouring two-layer plankStagger in place, to avoid weak bonding pad to overlap;
Step 4, through-thickness carry out compound sticking from the bottom to top by plywood by adhesive glue, until upsideLayer plank second from the bottom;
Step 5, be coated with adhesive glue bonding the first basalt fibre plate at the upper surface of upside layer second from the bottom;
Step 6, be coated with adhesive glue bonding outermost plank at the upper surface of the first basalt fibre plate, become multilayer multiplePlywood;
Step 7, the two ends of multilayer composite sheet are separately fixed on bearing, the span centre position of multilayer composite sheet is appliedLoad vertically downward, makes multilayer composite sheet produce predeformation;
Step 8, holding carry in the situation that, be coated with adhesive glue bonding the second basalt fibre at the upper surface of multilayer composite sheetDimension plate forms composite beam;
Step 9, maintenance under field conditions (factors), until the second basalt fibre plate and multilayer composite sheet can be worked jointlyRear released load, utilizes the resilience of composite beam to produce pretension;
Step 10, composite beam is fallen to turnback make tensile region downward, form prestressing force basalt fibre plate combination wooden frame.
Compared with prior art the present invention has following characteristics and beneficial effect:
Prestressing force basalt fibre plate of the present invention combination wooden frame adopts multistage, multilayer normal length, common diameter classWood board splicing is also compounded to form combination greatly across beam with the high-strength basalt fiber material of novel light, and effectively having utilized originally cannot profitWith billet material, make to the use of timber more fully rationally. Tensile region outermost basalt fibre plate is applied and in advance shouldPower, has improved the bearing capacity and the bending rigidity that combine wooden frame, reduces the deflection deformation of beam, realizes better large span, effectivelyThe advantage of having brought into play new material basalt fibre high-strength light, meets the demand of building structure to large span wooden frame, builds antiquatedBuild in transformation and newly-built timber structure and all have broad application prospects, effectively saved resource.
Prestressing force basalt fibre plate of the present invention combination wooden frame bearing capacity is high, span is large, easy to make, be both both applicable toThere is building renovation to change gallows timber, be also applicable to newly-built timber structure, there is objective economic benefit, also there is good ring simultaneouslyProtect benefit, social benefit.
Prestressing force basalt fibre plate of the present invention combination wooden frame carries out pre-bending carry in the situation that holding, in combination wooden frameSticker basalt fiber material on compression face, works itself and combination wooden frame jointly, utilizes the resilience of beam to produce pretension, pre-Stress applies precision and easily controls, and preparation method is simple.
Brief description of the drawings
Below in conjunction with accompanying drawing, the present invention will be further described in detail.
Fig. 1 is the plan structure schematic diagram that the present invention connects along the tenon tooth of sheet material length direction.
The plan structure schematic diagram of Fig. 2 after to be the present invention bonding along the splicing of sheet material length direction.
Fig. 3 is the side-looking structural representation of Fig. 2.
Fig. 4 is the side-looking structural representation of the present invention along sheet metal thickness direction.
Fig. 5 is the A place partial enlarged drawing of Fig. 4.
Fig. 6 be in construction method of the present invention step 6 complete after the structural representation of multilayer composite sheet.
Fig. 7 is the schematic diagram of step 7 in construction method of the present invention.
Fig. 8 is the schematic diagram of step 8 in construction method of the present invention.
Fig. 9 is the schematic diagram of step 10 after completing in construction method of the present invention.
Reference numeral: 1-plank, 1.1-outermost plank, 2-basalt fibre plate, 2.1-the first basalt fibrePlate, 2.2-the second basalt fibre plate, 3-tenon tooth, 4-adhesive glue, 5-basalt fiber cloth, 6-load, 7-bearing,8-multilayer composite sheet.
Detailed description of the invention
Embodiment is referring to shown in Fig. 1~2, a kind of prestressing force basalt fibre plate combination wooden frame, be multi-layered board bonding andThe composite beam becoming, comprises plank 1 and basalt fibre plate 2, between the same layer plank of described composite beam along the length direction of plankBe spliced into one, the two-layer plank neighbouring along the thickness direction of plank splices by adhesive glue, need stagger in stitching portion,Shown in Figure 3, outside stitching portion, wrap up in and be bonded with basalt fiber cloth 5.
Shown in Fig. 4~5, described basalt fibre plate 2, along the elongated setting of length direction of composite beam, is adhered to compoundThe both sides of the outermost plank 1.1 of beam, are respectively the second profound of the first basalt fibre plate 2.1 of plank inner side and plank outsideMilitary rock fiberboard 2.2,
Described the second basalt fibre plate 2.2 is for having applied prestressed stiffener.
Tenon tooth shown in Figure 1, all to arrange by end along its length between the plank 1 of the same layer of described composite beam3 splice, shown in Figure 2, and slot place has also filled adhesive glue 4 and strengthened connecting.
A preparation method for prestressing force basalt fibre plate combination wooden frame, adopts pre-bending method, and preparation process is as follows:
Step 1, by the end mortise tooth 3 of every section of plank.
Step 2, on tenon tooth 3, fill adhesive glue 4, and along the length direction of plank the tenon tooth to two adjacent planksSplice with bonding, make multistage plank be connected to one deck plank.
Step 3, outside tenon tooth stitching portion, wrap up in bonding basalt fiber cloth 5, the tenon tooth splicing of neighbouring two-layer plankStagger in place, to avoid weak bonding pad to overlap.
The compound sticking that step 4, through-thickness are undertaken plywood from the bottom to top by adhesive glue 4, until upsideLayer plank second from the bottom.
Step 5, be coated with adhesive glue 4 bonding the first basalt fibre plate 2.1 at the upper surface of upside layer second from the bottom.
Step 6, be coated with adhesive glue 4 bonding outermost plank 1.1 at the upper surface of the first basalt fibre plate 2.1, becomeMultilayer composite sheet 8; Structure after completing is shown in Figure 6.
Step 7, shown in Figure 7, is separately fixed at the two ends of multilayer composite sheet 8 on bearing 7, to multilayer composite sheet 8Span centre position apply load 6 vertically downward, load applies position and can be arranged on the lower surface span centre of multilayer composite sheet 8, makesLoad with jack, make multilayer composite sheet produce predeformation.
Step 8, shown in Figure 8, holding carry in the situation that, is coated with adhesive glue 4 bonding at the upper surface of multilayer composite sheetThe second basalt fibre plate 2.2 forms composite beam.
Step 9, maintenance under field conditions (factors), until the second basalt fibre plate 2.2 can be common with multilayer composite sheet 8Released load after work, utilizes the resilience of composite beam to produce pretension.
Step 10, shown in Figure 9, falls turnback by composite beam and makes tensile region downward, forms prestressing force basalt fibrePlate combination wooden frame.
In the present invention, the both sides of outermost plank 1.1 respectively sticker basalt fibre plate 2 form the tension that combines wooden frameDistrict; The object of the gluing basalt fibre plate 2 in tensile region is in order to improve combination wooden frame bending resistance and integral rigidity.
In preparation process, also can in step 7, first first fill adhesive glue in multilayer composite sheet 8 upper surface span centre regions4, sticky the second basalt fibre plate 2.2 of point, loads after reaching adhesive strength, then holding carry in the situation that, multiple in multilayerOn the upper surface of plywood 8, beyond span centre region, position is coated with adhesive glue 4, pastes the second basalt fibre plate 2.2 completely, then enters againRow step 9.
In accompanying drawing of the present invention, with 5 layers of plank, 2 layers of basalt fibre plate are example explanation, prestressing force basalt in practical applicationThe number of plies of fiberboard combination wooden frame thickness direction plank depends on the gauge of beam, and the gauge of beam depends on the length of beam(span), generally get beam length 1/15 to 1/20.
In the present invention, adhesive glue can be used epoxide-resin glue.
The present invention has adopted the combination of both direction,
Combination along the length direction of beam:
For large span wooden frame, because timber to be spliced is the sheet material of multistage normal length, common diameter class, its lengthShort, longitudinally need splicing, connecting method is taked tenon tooth connected mode, is the resistance to tension that improves splicing node, with profound in tensile regionMilitary rock fiber cloth is wrapped up in to apply and is strengthened.
Combination along the thickness direction of beam:
The wood plank through-thickness assembly that combination wooden frame has spliced by aforementioned length combination mode with several, forImprove resistance to tension and the holistic resistant behavior of the cementing plank of tensile region, be chosen in respectively tensile region time one deck and bottom gluePaste one deck basalt fibre plate. In order to improve wooden frame holistic resistant behavior, laterally the joint of adjacent panels needs the fissure of displacement in addition.
Pre-bending method applies prestressing force:
Pre-bending ratio juris is: wooden frame member is fixed on two end bearings, utilizes loading equipemtn to member span centre following tableFace applies load vertically downward. Make member produce certain predeformation. Hold carry in the situation that, basalt fibre plate is sticked onOn compression face. Under natural conditions, maintenance can be worked with member jointly to reinforcing material, and released load utilizes the resilience of beam to producePretension. Finally beam is fallen to turnback, form prestressed girder member. The method is not only constructed simply, and prestress application essenceDegree is controlled better. Because the mode of pre-bending is equivalent to the prestressing force primary moment with predetermined external load opposite direction to one of wooden frame.Make the first tension of wooden frame compressive region fiber, the first pressurized of tensile region fiber, becomes one by the stretch-draw of basalt fibre plate with wooden frame pressurized bendingIndividual internal force balance system, thus effectively bring into play the intensity of high-strength basalt fibre plate, can improve the ultimate bearing of memberPower and bending rigidity, reduced the distortion of wooden frame. Particularly for basalt fibre plate, due to the ultimate tensile strength of Wood in Common UseOnly existLeft and right, and the limiting strain of basalt fiber material existsLeft and right, limiting strain differsGreatly, if do not apply prestressing force tensile region wood-fibred break, basalt fibre does not still play a role completely. If can be profoundBetween military rock fiberboard and tensile region wood-fibred, set up strain phase error, in the time that wooden frame is subject to curved destruction, twoPerson has reached limiting strain simultaneously, has brought into play the intensity of material completely, is also therefore most economical.
China is existing a large amount of timber structure historical buildings, as palace, loft, local-style dwelling houses, theatrical stage, temple, pagoda, bridge etc.They are important component parts of Chinese national culture, are the treasures in China and even the world, have very high history, literary compositionChange, art and scientific value, the use of these timber structure historical buildings is of the remote past, and mostly has experienced many vicissitudes of life. Environmental factor andThe wood property defect of timber self, all makes component load-bearing ability fade, and is prone to the phenomenons such as bending, crack, fracture, for protectingDemonstrate,prove it and normally use, need to it correspondingly be safeguarded and be repaired. Make the unlikely subject to severe risks of damage of these national rarities, evenCollapse, intactly preserve better.
In addition, for passing on and carry forward Chinese national culture better, newly-built timber structure building in the style of the ancients is more and more. Meanwhile, woodStructural construction has the characteristics such as the nature of getting close to, comfortable durable, quake-resistant safety, flexible design, short construction period, more with energy-conservation, rawState, environmental protection and famous. Timber buildings aspect assembled-type house, building energy conservation, building aseismicity, have unrivaled hugeAdvantage, meets the industrial policy that national low-carbon (LC) is built. Advocate in the whole world under the overall background of low-carbon environment-friendly, Chinese Green Building send outExhibition has become a kind of main trend, and Modern Wood Construction and associated wooden industry are gone on foreground.
Prestressing force basalt fibre plate combination wooden frame of the present invention is the reinforcing maintenance of historical building timber structure, newly-built timber structureBuilding in the style of the ancients and Modern Wood Construction provide the more effective technical method of economical rationality, effectively History of conservancy of oneBuilding timber structure, to protect cultural heritage, development cultural tour industry, promotes Modern Wood Construction development, promotes green to buildThe development of building, promotes economic development, and has significant economic benefit and social benefit.
The application table of the present invention in engineering is present:
One, the repairerment protection to ancient building group in certain experimental project
Repair protection for the ancient buildings in this experimental project being dropped into row, its gallows timber has been carried out to anti-seismic performance and dividedAnalyse and reinforce reparation design. Multianalysis the architectural characteristic of this historical timber frame, its structural damage situation is examinedSurvey qualification, analyzed the anti-seismic performance of this damage timber structure. Adopt on this basis basalt fibre plate combination wooden frame to damageWooden frame, node etc. reinforce reparation.
Two, certain experimental project historical timber frame is reinforced and is repaired
That a large amount of wooden frame members of this experimental project exist is rotten, damage by worms, cracking and the loosening equivalent damage of node Tenon, serious shadowRing building and normally use, have larger potential safety hazard. The available life size wooden frame of the local shortage of experiment, need to purchase from other placesEnter, cause long in time limitly, expense is very high. Through design analysis, adopt prestressing force basalt fibre plate combination wooden frame, damage wooden frame is enteredGo replacement, met reinforcing requirement, saved a large amount of expenses, obtained significant economic and social benefits.
Three, the ancient folk building of certain experimental project timber structure group repairs
The ancient folk building of the timber structure of this experimental project group is because the erosion of the long-term natural environment of history lacks again maintenance,There is larger potential safety hazard, had a strong impact on the normal use of building. This Building group timber structure degree of impairment is carried outDetect diagnosis and qualification, adopt basalt fibre plate combination wooden frame to replace the wooden frame of damage, adopt basalt fibreDimension cloth reinforcement technique is reinforced pin, the node etc. of damage, and carries out finite element analysis, and the earthquake that obtains corresponding construction is anti-Should, analyze the anti-seismic performance that damage timber structure is reinforced front and back.
Four, the ancient theatrical stage gallows timber protection of certain experimental project and repairerment
This experimental project multianalysis the architectural characteristic of ancient theatrical stage gallows timber, study its ground and stylobate, foot joint,The batter of pylon and shock insulation, the energy-dissipating and shock-absorbing situation of giving birth to, spread the structure ways such as work layer; Its structural damage situation is examinedSurvey qualification, dust is involved in seismic wave input Tianjin and cent Luo Bo carries out finite element analysis to it, and the earthquake that obtains corresponding construction is anti-Answer, analyzed the anti-seismic performance of this damage timber structure; Adopt on this basis the wood of basalt fibre plate combination wooden frame to damageBeam is replaced, and node etc. is reinforced to reparation.
By multiple experimental projects, prestressing force basalt fibre plate combination wooden frame is the reinforcing dimension of historical building timber structureRepair, newly-built timber structure building in the style of the ancients and Modern Wood Construction provide the more effective technical method of economical rationality of one, noBut improve bearing capacity and the anti-seismic performance of structure, also strengthened corrosion resistance and the durability of structure, computational methods letterSingle, easy construction has good application value in the timber buildings of China.

Claims (2)

1. a preparation method for prestressing force basalt fibre plate combination wooden frame, is characterized in that:
Described prestressing force basalt fibre plate combination wooden frame, is the bonding composite beam forming of multi-layered board, comprises plank (1) and profoundMilitary rock fiberboard (2), is spliced into one along the length direction of plank between the same layer plank of described composite beam, along the thickness of plankNeed stagger in the stitching portion of the neighbouring two-layer plank of direction, and outside stitching portion, wrap up in and be bonded with basalt fiber cloth (5),
Described basalt fibre plate (2), along the elongated setting of length direction of composite beam, is adhered to the outermost plank of composite beam(1.1) both sides, are respectively the first basalt fibre plate (2.1) of plank inner side and the second basalt fibre plate in plank outside(2.2),
Described the second basalt fibre plate (2.2) is for having applied prestressed stiffener,
The preparation process of this prestressing force basalt fibre plate combination wooden frame is as follows:
Step 1, by the end mortise tooth (3) of every section of plank;
Step 2, on tenon tooth (3), fill adhesive glue (4), and along the length direction of plank the tenon tooth to two adjacent planksSplice with bonding, make multistage plank be connected to one deck plank;
Step 3, outside tenon tooth stitching portion, wrap up in bonding basalt fiber cloth (5), the tenon tooth stitching portion of neighbouring two-layer plankStagger, to avoid weak bonding pad to overlap;
Step 4, through-thickness carry out compound sticking from the bottom to top by plywood by adhesive glue (4), until upside fallsNumber second layer plank;
Step 5, be coated with adhesive glue (4) bonding the first basalt fibre plate (2.1) at the upper surface of upside layer second from the bottom;
Step 6, be coated with adhesive glue (4) bonding outermost plank (1.1) at the upper surface of the first basalt fibre plate (2.1), becomeFor multilayer composite sheet (8);
Step 7, that the two ends of multilayer composite sheet (8) are separately fixed to bearing (7) is upper, to the span centre position of multilayer composite sheet (8)Apply load (6) vertically downward, make multilayer composite sheet produce predeformation;
Step 8, holding carry in the situation that, be coated with adhesive glue (4) bonding the second basalt at the upper surface of multilayer composite sheet (8)Fiberboard (2.2) forms composite beam;
Step 9, maintenance under field conditions (factors), until the second basalt fibre plate (2.2) can be common with multilayer composite sheet (8)Released load after work, utilizes the resilience of composite beam to produce pretension;
Step 10, composite beam is fallen to turnback make tensile region downward, form prestressing force basalt fibre plate combination wooden frame.
2. the preparation method of a kind of prestressing force basalt fibre plate combination wooden frame according to claim 1, is characterized in that:The tenon tooth (3) all arranging by end along its length between the plank (1) of the same layer of described composite beam splices, slot placeAlso having filled adhesive glue (4) strengthens connecting.
CN201410382845.1A 2014-08-06 2014-08-06 A kind of preparation method of prestressing force basalt fibre plate combination wooden frame Active CN104120832B (en)

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CN109382884A (en) * 2017-08-10 2019-02-26 宋文智 A kind of glued straight, curved wooden frame molding machine of lamination
RU2718572C2 (en) * 2017-10-27 2020-04-08 Федеральное Государственное Бюджетное Образовательное Учреждение Высшего Образования "Дагестанский Государственный Технический Университет" (Дгту) Reinforced glued laminated beam

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