CN104499002A - Method for preparing copper-iron nano plated layer from low-grade sulfide ore through direct electro-deposition - Google Patents
Method for preparing copper-iron nano plated layer from low-grade sulfide ore through direct electro-deposition Download PDFInfo
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Abstract
The invention discloses a method for preparing a copper-iron nano plated layer from low-grade sulfide ore through direct electro-deposition. The method comprises the following steps: mixing choline chloride and urea in a mole ratio of 1:2, and sufficiently stirring to uniformly mix choline chloride and urea; further adding excessive oxidized roasted sulfide ore powder, and stirring till the valuable metal phase in the roasted powder is completely dissolved in an ionic liquid; by taking an acid activated square titanium sheet as a cathode and a platinum wire as an anode, controlling the temperature of electrolyte to be 80-100 DEG C, the applied voltage to be 1.8V and the electro-deposition time to be 5-7 hours; after electro-deposition is completed, taking out the cathode sheet, washing, and drying in the argon atmosphere at 80-90 DEG C, thereby obtaining a metal plated layer. The method is simple in device, short in procedure and green and environment as the nano metal plated layer is prepared by taking the low-grade oxidized and roasted sulfide ore as a metal source and enriching and extracting metal in the ore through electro-deposition in a choline chloride-urea ionic liquid system.
Description
Technical field
The present invention relates to a kind of metallic copper wet method preparation process, particularly the technique of copper is extracted in a kind of galvanic deposit, is applied to the Technology field that the green metallurgical comprehensive of mineral utilizes.
Background technology
Non-ferrous metal is the grand strategy resource of China, is the important substance basis of branch of industry's development such as aerospace, traffic, electronic information and energy industry.China's non-ferrous metals industry achieved remarkable achievement in recent years, non-ferrous metal ultimate production continuous 6 years the first in the world.Although China's colored metallurgical industrial achieves very big achievement, but still there is the problems such as Production Flow Chart length, complicated operation, energy expenditure be huge, seriously polluted.Country clearly proposes the Eleventh Five-Year Plan period domestic production of units total value energy consumption and reduces about 20%, and total emissions of major pollutants reduces by the binding indicator of 10%.So under the new situation how meet national economy high speed development to non-ferrous metal demand while on original basis, reduce energy consumption and decreasing pollution thing quantity discharged, become current green metallurgical electrochemistry and the instant task of environment-protecting industrial.
Sulphide ores is the topmost Mineral resources type of non-ferrous metal, but China's sulfuration Mineral resources 70% are low-grade many metal many ore deposits phase complicated ore, and utilizes along with the continuous exploitation of Mineral resources, the features such as Mineral resources forward is poor, assorted, difficult development.The contradiction that comprehensive resource utilization rate is low and non-ferrous metal demand is large is becoming increasingly acute.Complex multi-metal sulphide ore, its composition of ores is various, and the valency metal object of mainly containing is mainly chalcopyrite, pyrrhotite, pentlandite mutually, and each mineral are closely inlayed mutually, and disseminated grain size is thin.Therefore traditional method separation difficulty, main metal recovery rate is low.Chalcopyrite is the abundantest chalcopyrite ores of a kind of reserves, accounts for 70% of world's known copper ore reserves.Current copper smelting by pyrometallurgy remains in the highest flight, about has the copper of 75%-80% in the world by traditional " melting-blowing-refining-electrolysis " explained hereafter.But both at home and abroad along with the continuous exploitation of copper ore resource utilizes, ore grade is more and more lower, and environment protection has also caused the great attention of national governments, and some drawbacks of copper smelting by pyrometallurgy and deficiency have come out gradually.Copper-sulphide ores leaching is for many years the core of copper mine hydrometallurgy, mainly contains Roasting And Leaching, pressure leaching, potassium cloride, ammonia leaching and Bioleaching etc.Western developed country wet type copper smelting ratio increases year by year, and particularly " leaching-Extraction electrodeposition " technique brings technological revolution to Copper Processing Industry.Along with the reinforcement day by day of various countries' environmental consciousness, people more pay close attention to green and the Sustainable development of metallurgical industry.Wish the novel green hydrometallurgical processes can developing less energy-consumption, low acid consumption, hypoxemia consumption, non-pollutant discharge.
Day by day poor along with single metal mine resource, complex multi-metal mine will become the emphasis of mineral exploration and exploitation in the future.And the various metal content major part in complex multi-metal mine belongs to middle-low grade, adopt traditional pyrogenic process or hydrometallurgical technology to process, not only energy consumption is high, and metal separation weak effect.In-pulp electrolysis technology will become the first-selection of process multi-metal complex ore with its good metal separation effect.The concept that in-pulp electrolysis is proposes at 20 century 70s, the United States Patent (USP) about copper electrodeposition (US Pat:3464904) of E. C. Brace acquisition in 1969, and this is the report the earliest of relevant in-pulp electrolysis; 1975, J. C. Loretto achieved a United States Patent (USP) (US Pat:3926752), and this patent is pointed out, is separated in anolyte compartment and cathode compartment in an electrolyzer with ion-exchange membrane, by electrolytic recovery fine copper and metallic iron, and in-pulp electrolysis that Here it is.After this in-pulp electrolysis technology obtains research and apply widely, achieves plentiful and substantial achievement in research.In-pulp electrolysis technology has its salient feature: flow process is short, energy consumption is low, metal separation is effective, environmental protection.Today of and environmental requirement increasingly stringent day by day poor at single metallic mineral resources, in-pulp electrolysis has obvious advantage.Although the study mechanism of traditional in-pulp electrolysis achieves many progress, because its speed of reaction is slow, also do not find the method reducing energy consumption and increase economic efficiency at present, there is no absolute advantage economically compared with traditional copper metallurgy.
Ionic liquid is as a kind of novel reaction medium, possess the advantage of organic solvent and high-temperature molten salt simultaneously and become very promising low temperature " green " solvent, use it for non-ferrous metal extraction and isolation only to carry out in room temperature or close under room temperature, there is the features such as reaction conditions gentleness, energy consumption be low, pollution-free, significantly can reduce production cost, there is great potential.What in ionic liquid, carry out hydrometallurgy research is the people such as the McCluskey of University of Newcastle with ionic liquid [Bmim] BF
4with Fe (BF
4)
3chalcopyrite Leaching, chalcopyrite cupric 24% used, main impurity is FeS
2.100
owater is worked as: [Bmim] BF under C
4+ Fe (BF
4)
3during for 1:1, very high copper leaching rate (>90%) after leaching 8 h, can be obtained.Tian Guocai seminar of Kunming University of Science and Technology is shown by the research of multiple different ionic liquid, [Bmim] HSO
4be one of the most effective ionic liquid, and successful galvanic deposit is except the copper deposits of fine and close light.The applied research of recent ionic liquid in the field of metallurgy such as metal electrodeposition, metal ion extraction has achieved certain progress (Gali. Ski M; Lewandowski A; St ì pniak I. Ionic liquids as electrolytes [J]. Electrochemica Acta; 2006,51 (26): 5 567 – 5 580; Visser A E, Swatloski R P, Peichert W M, et al. Traditional Ex-tractions in Nontraditional Solvents:Groups 1 and 2 Extraction by Crown Ethers in Room Temperature Ionic liquids [J]. Ind. Eng. Chem. Res., 2000,39 (10): 3 596-3 604.).This shows that the green hydrometallurgy new technology that Cu settled layer is expected to be developed to a set of chalcopyrite zero release is prepared in Chalcopyrite Leaching galvanic deposit in ionic liquid, the problem that the environmental pollution that exists in non-ferrous metal extraction and isolation is serious can be solved simultaneously.
Copper is as the widely used a kind of metal of the mankind, and it is only second to aluminium in China's nonferrous materials consumption." a kind of comprehensive recovery method of complex polymetal sulphide ore containing copper, lead and zinc " (Chinese CN 101643857A) relates to a kind of means by selecting smelting combination, the associating of wet method pyrometallurgical smelting to complex polymetal sulphide ore containing copper, lead and zinc synthetical recovery, concentrate after bulk flotation adopts two sections of adverse current oxygen leaching after fine grinding, leach liquor extracting and separating copper zinc, carries out galvanic deposit to the strip liquor of cupric load organic phases and obtains cathode copper.But the method material treatment process is complicated, directly metallic copper cannot be obtained with galvanic deposit." method with electrodeposition of metallic nickel with nickel sulfide " (Chinese CN 101250718A) relates to a kind of with the method for electrodeposition of metallic nickel in nickel oxidized ore, Ni sulphide mine or nickle contained discarded material, what it adopted is insoluble titanium sheet anode and diaphragm sell, but its electrodeposition process is complicated, and ionogen pH need control between 0.5-5.5, product is also only metallic nickel.Nano compound electroplating is simple as a kind of technique, and easy to operate, process for modifying surface with low cost, is developed rapidly in recent years.Proper amount of nano even particulate dispersion can improve the crystalline environment of matrix metal in composite deposite, significantly improves the over-all properties of composite deposite.And copper facing is the most widely used a kind of pre-plating layer in electroplating industry, for improving binding force of cladding material; Copper coating is also for partial carburet protection, printed board hole metallization and protecting decorative coating.Mainly be divided into alkaline copper plating and acid copper-plating at present, electrolytic solution is mainly vitriol, prussiate and pyrosulphate.But these electrolytic solution raw materials obtain more complicated, price is also relatively expensive, and environmental pollution is larger.
Summary of the invention
In order to solve prior art problem, the object of the invention is to the deficiency overcoming prior art existence, a kind of method being prepared copper iron nano-deposit by the direct galvanic deposit of low-grade sulphide ores is provided, metallic copper iron is extracted at low temperatures by the direct galvanic deposit enrichment of roasting sulfide, it is simple that the method has Feedstock treating, can realize the object of comprehensive utilization of resources, and choline chloride 60-urea il electrolyte has environmental protection and the advantage of reusable edible, have important practical significance.
Create object for reaching foregoing invention, the present invention adopts following technical proposals:
Prepared a method for copper iron nano-deposit by the direct galvanic deposit of low-grade sulphide ores, concrete technology step is:
A. the preparation of ionic liquid electrolyte: choline chloride 60 is mixed according to the ratio that mol ratio proportioning is 1:2 with urea, 10-12 hour is stirred under 80-90 DEG C of constant temperature, choline chloride 60 is fully mixed with urea, prepares the ionic liquid of choline chloride 60 and urea system;
B. the roasting of low-grade sulfide mineral: low-grade sulfide ore is broken, be ground to all powder and sieved by 200 orders, the mineral dust after sieving in constant temperature horizontal chamber oven, be warming up to 750-850 DEG C of continued oxidation roasting 1-3 h, then cool to room temperature taking-up roasting mineral dust with the furnace and seal preservation;
C. the preparation of plating solution: the excessive roasted ore powder prepared in described step b is placed in the ionic liquid of choline chloride 60 and the urea system prepared in described step a, 5-8 h is stirred under 80-90 DEG C of constant temperature, valuable metal in roasting mineral dust is dissolved in the ionic liquid of choline chloride 60 and urea system mutually completely, forms plating solution;
D. the formation of electro-deposition system: adopt glass electrolyzer as reaction vessel, with the plating solution prepared in described step c for electric depositing solution, adopt the square titanium sheet after acid activation as negative electrode, platinum filament, as anode, forms electro-deposition system;
E. electrodeposition process: adopt the electro-deposition system formed in described steps d as reaction unit, in electrodeposition process, the temperature of electrolytic solution controls at 80-100 DEG C, and the voltage applied is 1.8 V, and electrodeposition time is 5-7 h, taking-up negative electrode after galvanic deposit completes, clean with distilled water flushing, then clean with dehydrated alcohol, after argon gas atmosphere 80-90 DEG C of oven dry, namely on negative electrode, obtain copper iron nano-deposit, and realize enrichment extraction metallic copper iron; In electrodeposition process, the temperature of preferred electrolytic solution controls at 90-100 DEG C.
The present invention compared with prior art, has following apparent outstanding substantive distinguishing features and remarkable advantage:
1. the present invention is phase-changed into metal oxide by oxidizing roasting the valuable metal thing in low-grade sulfide mineral, and then the method for ionic liquid by galvanic deposit can be dissolved in, the mineral after the constant voltage applying 1.8V between a cathode and an anode makes roasting can be reduced enrichment at negative electrode and generate metal plating;
2. present invention process has that device is simple, flow process is short and the feature of environmental protection.Raw material is low-grade complex sulphide ores, by the galvanic deposit of simple roasting recycling ion liquid system at cathodic enrichment valuable metal Cu and Fe, changes electrolytic condition and can obtain nano-metallic copper iron plating;
3. the invention solves low-grade sulphide ores comprehensive utilization difficult problem, can fully utilize low-grade villamaninite by this method, electrolytic solution configuration is simple, can be recycled, electrolytic process without other side reactions, cold operation energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is the method flow diagram that copper iron nano-deposit is prepared in the direct galvanic deposit of the low-grade sulphide ores of the embodiment of the present invention one.
Fig. 2 is surface topography scanning electron microscope (SEM) figure of copper iron plating prepared by the embodiment of the present invention one.
Fig. 3 is power spectrum (EDS) figure of copper iron plating prepared by the embodiment of the present invention one.
Fig. 4 is surface topography scanning electron microscope (SEM) figure of copper iron plating prepared by the embodiment of the present invention two.
Fig. 5 is surface topography scanning electron microscope (SEM) figure of copper iron plating prepared by the embodiment of the present invention three.
Fig. 6 is power spectrum (EDS) figure of copper iron plating prepared by the embodiment of the present invention three.
Fig. 7 is X-ray diffraction (XRD) figure of copper iron plating prepared by the embodiment of the present invention three.
Embodiment
Details are as follows for the preferred embodiments of the present invention:
embodiment one:
In the present embodiment, see Fig. 1 ~ Fig. 3, first the ratio of choline chloride 60 and urea 1:2 is in molar ratio mixed, namely get 25.0g and 21.487g respectively mix and be placed in the electrolyzer of 100 mL, then at 80 DEG C, thermostatic electromagnetic stirs 10 h, choline chloride 60 can full and uniformly be mixed with urea, and the water white ionic liquid sealing of formation is preserved; Natural sulfuration ore reduction, be ground to all powder by 200 orders, the mineral dust of fine grainding is warming up to 800 DEG C of oxidizing roasting 1 h in constant temperature horizontal chamber oven, then cool to room temperature taking-up roasting sample with the furnace and seal preservation; Enough oxidizing roasting mineral dusts are joined in the above-mentioned ionic liquid prepared, after stirring 5 h, obtain saturated mineral suspension liquid.Then the square titanium sheet and platinum filament that are of a size of 3 × 1 cm after dilute hydrochloric acid activation are fixed in a cell respectively as negative electrode and anode; Adopt HCP801 type electrochemical workstation to apply 1.8 V galvanic deposit 5 h, electrolyte temperature is 80 DEG C to adopt constant temperature water bath to guarantee in experimentation.Experiment terminates rear taking-up negative electrode titanium sheet and spends de-ionised water totally, then uses washes of absolute alcohol, and 80 DEG C of constant temperature argon gas atmosphere are dried and preserve.Observed the microscopic appearance of gained metal deposition layer by thermal field scanning electron microscope, as shown in Figure 2, by the galvanic deposit of 5 h, metal deposition layer can be obtained at negative electrode titanium sheet substrates.Recycling energy spectrum analysis, as shown in Figure 3, can confirm that gained metal deposition layer is copper iron plating.
The present embodiment adopts choline chloride 60 and urea ionic liquid as ionogen, sulphide ores after oxidizing roasting is as galvanic deposit raw material, in ionic liquid, extract metallic copper iron by the direct enrichment of roasting sulphide ores ionic liquid electrodeposition at low temperatures and prepare nano-metallic copper iron plating, present invention process has that device is simple, flow process is short and the feature of environmental protection.
Utilize the low-grade sulphide ores after oxidizing roasting as raw material, be equipped with choline chloride 60-urea ionic liquid as electrolytic solution, and this ionic liquid is because having the excellent characteristics such as very wide electrochemical window, environmental protection, reusable edible, should be widely used in zinc electrolysis field.So not only can extract metallic copper by ionic liquid electrodeposition enrichment, obtain fine and close nano-metallic copper iron plating, new direction can also be provided for realizing non-ferrous metal in room temperature or close to separation and Extraction under room temperature, finally realizing the comprehensive utilization of low-grade multi-metal sulfide.
embodiment two
The present embodiment is substantially identical with embodiment one, and special feature is:
In the present embodiment, see Fig. 4, first the ratio of choline chloride 60 and urea 1:2 is in molar ratio mixed, namely get 25.0g and 21.487g respectively mix and be placed in the electrolyzer of 100 mL, then at 80 DEG C, thermostatic electromagnetic stirs 10 h, choline chloride 60 can full and uniformly be mixed with urea, and the water white ionic liquid sealing of formation is preserved; Natural sulfuration ore reduction, be ground to all powder by 200 orders, the mineral dust of fine grainding is warming up to 850 DEG C of oxidizing roasting 1 h in constant temperature horizontal chamber oven, then cool to room temperature taking-up roasting sample with the furnace and seal preservation; Enough oxidizing roasting mineral dusts are joined in the above-mentioned ionic liquid prepared, after stirring 5 h, obtain saturated mineral suspension liquid.Then the square titanium sheet and platinum filament that are of a size of 3 × 1 cm after dilute hydrochloric acid activation are fixed in a cell respectively as negative electrode and anode; Adopt HCP801 type electrochemical workstation to apply 1.8 V galvanic deposit 5 h, electrolyte temperature is 90 DEG C to adopt constant temperature water bath to guarantee in experimentation.Experiment terminates rear taking-up negative electrode titanium sheet and spends de-ionised water totally, then uses washes of absolute alcohol, and 90 DEG C of constant temperature argon gas atmosphere are dried and preserve.Observed the microscopic appearance of gained metal deposition layer by thermal field scanning electron microscope, as shown in Figure 4, by the galvanic deposit of 5 h, can obtain dense metal nano settled layer at titanium sheet substrates, the copper iron plating prepared than embodiment one is finer and close.
embodiment three
The present embodiment and previous embodiment are substantially identical, and special feature is:
In the present embodiment, see Fig. 5 ~ Fig. 7, first the ratio of choline chloride 60 and urea 1:2 is in molar ratio mixed, namely get 25.0g and 21.487g respectively mix and be placed in the electrolyzer of 100 mL, then at 80 DEG C, thermostatic electromagnetic stirs 10 h, choline chloride 60 can full and uniformly be mixed with urea, and the water white ionic liquid sealing of formation is preserved; Natural sulfuration ore reduction, be ground to all powder by 200 orders, the mineral dust of fine grainding is warming up to 800 DEG C of oxidizing roasting 2 h in constant temperature horizontal chamber oven, then cool to room temperature taking-up roasting sample with the furnace and seal preservation; Enough oxidizing roasting mineral dusts are joined in the above-mentioned ionic liquid prepared, after stirring 5 h, obtain saturated mineral suspension liquid.Then the square titanium sheet and platinum filament that are of a size of 3 × 1 cm after dilute hydrochloric acid activation are fixed in a cell respectively as negative electrode and anode; Adopt HCP801 type electrochemical workstation to apply 1.8 V galvanic deposit 5 h, adopting constant-temperature temperature-control instrument and electric mantle to control electrolyte temperature in experimentation is 100 DEG C.Experiment terminates rear taking-up negative electrode titanium sheet and spends de-ionised water totally, then uses washes of absolute alcohol, and 100 DEG C of constant temperature argon gas atmosphere are dried and preserve.Observed the microscopic appearance of gained metal deposition layer by thermal field scanning electron microscope, as shown in Figure 5, by the galvanic deposit of 5 h, fine and close metal deposition layer can be obtained at negative electrode titanium sheet substrates.Recycling energy spectrum analysis, as shown in Figure 6 with XRD as shown in Figure 7, can confirm that gained metal deposition layer is copper iron plating, than embodiment one prepare copper iron plating finer and close.
By reference to the accompanying drawings the embodiment of the present invention is illustrated above; but the invention is not restricted to above-described embodiment; multiple change can also be made according to the object of innovation and creation of the present invention; change, the modification made under all spirit according to technical solution of the present invention and principle, substitute, combination, to simplify; all should be the substitute mode of equivalence; as long as goal of the invention according to the invention; only otherwise deviate from the present invention prepares the method for copper iron nano-deposit know-why and inventive concept by the direct galvanic deposit of low-grade sulphide ores, all protection scope of the present invention is belonged to.
Claims (2)
1. prepared a method for copper iron nano-deposit by the direct galvanic deposit of low-grade sulphide ores, it is characterized in that, concrete technology step is:
A. the preparation of ionic liquid electrolyte: choline chloride 60 is mixed according to the ratio that mol ratio proportioning is 1:2 with urea, 10-12 hour is stirred under 80-90 DEG C of constant temperature, choline chloride 60 is fully mixed with urea, prepares the ionic liquid of choline chloride 60 and urea system;
B. the roasting of low-grade sulfide mineral: low-grade sulfide ore is broken, be ground to all powder and sieved by 200 orders, the mineral dust after sieving in constant temperature horizontal chamber oven, be warming up to 750-850 DEG C of continued oxidation roasting 1-3 h, then cool to room temperature taking-up roasting mineral dust with the furnace and seal preservation;
C. the preparation of plating solution: the excessive roasted ore powder prepared in described step b is placed in the ionic liquid of choline chloride 60 and the urea system prepared in described step a, 5-8 h is stirred under 80-90 DEG C of constant temperature, valuable metal in roasting mineral dust is dissolved in the ionic liquid of choline chloride 60 and urea system mutually completely, forms plating solution;
D. the formation of electro-deposition system: adopt glass electrolyzer as reaction vessel, with the plating solution prepared in described step c for electric depositing solution, adopt the square titanium sheet after acid activation as negative electrode, platinum filament, as anode, forms electro-deposition system;
E. electrodeposition process: adopt the electro-deposition system formed in described steps d as reaction unit, in electrodeposition process, the temperature of electrolytic solution controls at 80-100 DEG C, and the voltage applied is 1.8 V, and electrodeposition time is 5-7 h, taking-up negative electrode after galvanic deposit completes, clean with distilled water flushing, then clean with dehydrated alcohol, after argon gas atmosphere 80-90 DEG C of oven dry, namely on negative electrode, obtain copper iron nano-deposit, and realize enrichment extraction metallic copper iron.
2. prepared the method for copper iron nano-deposit according to claim 1 by the direct galvanic deposit of low-grade sulphide ores, it is characterized in that: in described step e, in electrodeposition process, the temperature of electrolytic solution controls at 90-100 DEG C.
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