CN104875307A - Production line for plastic spraying and vulcanization - Google Patents
Production line for plastic spraying and vulcanization Download PDFInfo
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- CN104875307A CN104875307A CN201510335396.XA CN201510335396A CN104875307A CN 104875307 A CN104875307 A CN 104875307A CN 201510335396 A CN201510335396 A CN 201510335396A CN 104875307 A CN104875307 A CN 104875307A
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- bin
- workpiece
- manipulator
- streamline
- vulcanization
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Abstract
The invention relates to a production line for plastic spraying and vulcanization. The production line for plastic spraying and vulcanization comprises a conveying device of a plastic spraying production line, a hinging material rack and a heating oven, wherein a vulcanization trough is further arranged in the plastic spraying production line, the conveying device is formed by at least two frame type tracks, and workpieces are hung on the material rack and conveyed along the tracks. A cross sliding frame perpendicular to the operating direction of the material rack is arranged above the vulcanization trough, a mechanical arm is arranged on the cross sliding frame and perform front-back horizontal movement or vertical longitudinal movement along the cross sliding frame, and position sensors are arranged at two ends of the vulcanization trough. When workpieces reach the position between the two sensors at a vulcanization trough section with the material rack, the mechanical arm sucks the material rack and feeds the material rack into the vulcanization trough, and vulcanized workpieces are grabbed to a hanging frame by the mechanical arm, then are fed into the oven to be subjected to heating treatment and are delivered to a discharging station through a drying way outlet. The plant space occupied by the production line is small, the production line and a plastic spraying share the oven and the track conveying device, and workpiece plastic spraying and vulcanization can be achieved through one production line.
Description
Technical field
The present invention relates to a kind of plastic-blasting, the dual-purpose streamline of sulfuration.
Background technology
At present for this reason, plastic-blasting and vulcanizing equipment can not with production lines as the different equipment of function and usage, if when needing plastic-blasting and sulfuration process in production, need two production lines, every bar production line all occupies larger space.
Application number 201410652971.4 relates to a kind of streamline plastic-blasting equipment and plastic-blasting method thereof.This streamline plastic-blasting equipment comprise for streamline transport plastic to be painted transmitting device, for this plastic to be painted being suspended on the suspension assembly on this transmitting device, this transmitting device comprises transport tape.This transmitting device is provided with the baffle plate be positioned under this transport tape, and this baffle plate is for stopping from the dust on this transport tape.This suspension assembly comprises carriage release lever, bent rod, hanger bar.One end activity of this carriage release lever to be fixed on this transport tape and to be positioned at the overhead of this baffle plate, and make this transport tape drive this carriage release lever to move, the other end is fixed on one end of this bent rod.The other end of this bent rod presents bending shape from the side of this baffle plate around to relative opposite side, and fixes with this hanger bar.This hanger bar is for hanging this plastic to be painted.This invention can prevent plastic surface plastic spraying to be painted from adding grit or the problem that falls of foreign matter in man-hour.
Application number 201110307679.5 provides a kind of metalwork workmanship of spraying plastics flow process, surface of the work sanding-with 20 ~ 30 ﹪ degreasing agent oil removings-with the clear water of 40 DEG C to oil removing part soaking and water washing-with the Deruster for metal of 25 ~ 35 ﹪ soak rust cleaning-with 55 ~ 65 DEG C of clear water again wash-with Phosphating Solution to workpiece soak 15 ~ 20 points of phosphatizations-with normal temperature clear water to the workpiece water after phosphatization rinse-workpiece after cleaning is placed on drying box or workpiece is placed on sufficient sunlight under be exposed to the sun drying-at special plastic-blasting streamline upper pendant-automatic powder spraying streamline workpiece brought in special powder spraying chamber dust-that the workpiece dusted to be brought into solidification-effects on surface in the baking box of 120-130 DEG C by automatic plastic-blasting streamline is smooth and level, color and luster, drain spray point checks, by cross-hatching or ballistic method, the adhesive force moulding layer is checked, it is perfect that this metalwork workmanship of spraying plastics flow process makes surface of workpiece plastic-blasting obtain, improve metal works plastic-blasting quality.
Again, application number: 201310239694.X discloses a kind of microwave, far infrared sulfurization method, by put into microwave vulcanization machine until the brown fibrous material of sulfuration conveyer belt on after, the microwave vulcanization case entered on microwave vulcanization machine carries out primary vulcanization heating, the brown fibrous material far infrared sulfurization case entered on far infrared sulfurization machine after primary vulcanization heating carries out second time sulfuration heating, obtains required finished product after second time sulfuration terminates.Compared with vulcanizing tank operation, the present invention uses pipelining to produce, and substantially reduces its cure time, improves the curing efficiency of article; Whole sulfidation is completed by microwave vulcanization and far infrared sulfurization 2 curing operation, under efficiently avoid use 1 microwave vulcanization effect, microwave heats up too fast, and article hold incendive situation and occur, security performance is more reliable, for enterprise brings larger economic benefit.
Summary of the invention
The object of the invention is to provide a kind of plastic-blasting, the dual-purpose streamline of sulfuration.
Another object of the present invention is to: the production procedure that described streamline is provided.
The object of the invention is realized by following proposal: a kind of plastic-blasting, the dual-purpose streamline of sulfuration, comprise the transmitting device of plastic-blasting streamline, the bin of suspension, heated oven, is also provided with sulfur tank in described plastic-blasting streamline, wherein,
Described transmitting device is the frame-type track of at least two tracks, and workpiece hangs on bin, along frame-type track operation;
The T-shaped travelling carriage hung down with the traffic direction of bin is provided with above described sulfur tank, with level and longitudinal slide rail, manipulator is located on cross travelling carriage, along cross travelling carriage horizontal shifting or vertically move up and down, position sensor is provided with at the two ends of sulfur tank, when workpiece arrives the position between sulfur tank section two sensors with bin, manipulator receives instruction, hold bin, bin is de-orbited and is admitted to sulfur tank, workpiece after sulfuration is picked up on hanger bracket by manipulator, after again sending into baking oven heating, discharge station is exported to by drying tunnel.
On such scheme basis, a track at least is wherein provided with hook, and described bin adopts rectangular steel pipe to hang on hook as support body.
On such scheme basis, described manipulator there are two grooves and a Chromatic sensor, when workpiece arrives the position between sulfur tank section two sensors with bin, according to Chromatic sensor, described manipulator judges that whether workpiece is unvulcanized, snap in the rectangular steel pipe of described bin to the groove of two on unvulcanized workpiece manipulator, electromagnet is connected simultaneously, holds bin, manipulator longitudinally slide rail is downward, and workpiece is immersed in sulfur tank.
The invention provides the production procedure for above-mentioned plastic-blasting, the dual-purpose streamline of sulfuration, be sequentially:
1) be suspended on streamline by the bin that workpiece is housed, bin produces baking oven by conveyer belt after heated oven heating, arrives sulfur tank position;
2) two sensors, detect the front and back position of bin respectively, and when two sensors are connected simultaneously, bin arrives assigned address, sends instruction to manipulator, and manipulator arrives feeding position and holds bin, takes off bin from hook;
3) be with bin to aliging with sulfur tank, manipulator moves downwardly to workpiece and immerses in sulfur tank;
4) manipulator moves upward and is with workpiece to leave sulfur tank, and N time repeatedly, vulcanization process completes, wherein, and the natural number of N >=1;
5) manipulator return feeding position, waits for that the hook of streamline arrives;
6) when the hook of streamline arrives assigned address, the sensor on manipulator sends signal, and bin is linked into hook by manipulator;
7) initial point got back to by manipulator, waits for that next bin arrives;
8) workpiece vulcanizated enters baking oven again by track, carries out the curing process after sulfuration;
Workpiece after sulfuration is sent to feeding station, and unvulcanized workpiece continues 2) ~ 6) operation.
Excellent super property of the present invention is: the space that streamline takies factory building is little, shares baking oven and orbit transports equipment with plastic-blasting equipment, streamline can meet plastic-blasting to workpiece and sulfuration, small investment, and utilize manipulator operation, enhance productivity and security.
Accompanying drawing explanation
The structural representation of accompanying drawing 1 band sulfur tank of the present invention workshop section;
Accompanying drawing 2 is the schematic front view of Fig. 1;
The schematic top plan view of accompanying drawing 3 Fig. 1;
The schematic side view of accompanying drawing 4 Fig. 1;
Number in the figure explanation
1---transmitting device;
2---bin; 3---hook;
4---workpiece; 5---sulfur tank;
6---cross travelling carriage; 7---manipulator;
8,9---first, second sensor;
10---Chromatic sensor.
Detailed description of the invention
Shown in the structural representation of band sulfur tank workshop section as of the present invention in accompanying drawing 1, schematic front view that accompanying drawing 2 is Fig. 1, the schematic top plan view of accompanying drawing 3 Fig. 1 and the schematic side view of accompanying drawing 4 Fig. 1:
A kind of plastic-blasting, the dual-purpose streamline of sulfuration, the bin 2, the heated oven (not shown) that comprise the transmitting device 1 of plastic-blasting streamline, hang, be also provided with sulfur tank 5 in described plastic-blasting streamline, wherein,
Described transmitting device 1 is the frame-type track of at least two tracks, and wherein at least one track is provided with hook 3, and workpiece 4 hangs on bin 2, through linking up with 3 bins 2 along frame-type track operation;
The cross travelling carriage 6 vertical with the traffic direction of bin 2 is provided with above described sulfur tank 5, with level and longitudinal slide rail, manipulator 7 is located on cross travelling carriage 6, along cross travelling carriage horizontal shifting or vertically move up and down, position sensor is provided with at the two ends of sulfur tank 5, position sensor can be directly arranged in sulfur tank 5 two side and establish first respectively, second sensor 8, 9, or on the track being located at above sulfur tank 5, when workpiece 4 arrives sulfur tank 5 section first with bin 2, second sensor 8, during position between 9, manipulator 7 receives instruction, hold bin 2, bin 2 is de-orbited and is admitted to sulfur tank 5, workpiece 4 after sulfuration to be picked up to the hook 3 on track as shown in Figure 4 by manipulator 7, after again sending into baking oven heating, discharge station is exported to by drying tunnel.
Described bin 2 adopts rectangular steel pipe to hang on hook 3 as support body, and hook 3 is along track operation.
Described manipulator 7 there are two grooves, when workpiece 4 to arrive the position between sulfur tank 5 sections of two sensors with bin 2, judge that whether workpiece 4 is unvulcanized by Chromatic sensor 10, snap in the rectangular steel pipe of bin 2 to two grooves on unvulcanized workpiece 4 manipulator, electromagnet is connected simultaneously, hold bin 2, manipulator 7 is downward along longitudinal slide rail of cross travelling carriage 6, and workpiece is immersed in sulfur tank 5.
Due to the workpiece after sulfuration and unvulcanized workpiece colored difference, therefore install a Chromatic sensor 10 on a robotic arm additional.
The production procedure of plastic-blasting, the dual-purpose streamline of sulfuration, in the steps below:
1) be suspended on streamline by the bin that workpiece is housed, bin is produced after heated oven heating by the conveyer belt of heated oven, arrives sulfur tank position by orbit transports;
2) first, second sensor, detects the front and back position of bin respectively, and when two sensors are connected simultaneously, bin arrives assigned address, sends instruction to manipulator, and manipulator arrives feeding position and holds bin, takes off bin from hook;
3) be with bin along horizontal slip frame to aliging with sulfur tank, manipulator immerses in sulfur tank along cross travelling carriage down to workpiece;
4) manipulator moves upward and is with workpiece to leave sulfur tank, and manipulator drives workpiece to immerse sulfur tank and then leaves, and this action repeatedly N the number of times to technique initialization completes, to ensure that vulcanization process completes, wherein, and the natural number of N >=1;
5) manipulator is repositioned to feeding position, waits for that the hook on streamline arrives;
6) when linking up with arrival assigned address, the sensor on manipulator sends signal, and bin is linked into hook;
7) initial point got back to by manipulator, waits for that next bin arrives;
8) workpiece vulcanizated enters baking oven again by track, carries out the curing process after sulfuration;
9) when Chromatic sensor detect be the workpiece vulcanizated time, computer no signal sends, and workpiece continues to move ahead, and when arriving discharge station, bin and workpiece is taken out streamline;
When Chromatic sensor detect be unvulcanized workpiece time, computer sends signal, and unvulcanized workpiece continues 2) ~ 6) operation.
Claims (4)
1. plastic-blasting, the dual-purpose streamline of sulfuration, comprises the transmitting device of plastic-blasting streamline, the bin of suspension, heated oven, it is characterized in that: be also provided with sulfur tank in described plastic-blasting streamline, wherein,
Described transmitting device is the frame-type track of at least two tracks, and workpiece hangs on bin, along frame-type track operation;
The cross travelling carriage hung down with the traffic direction of bin is provided with above described sulfur tank, with level and longitudinal slide rail, manipulator is located on cross travelling carriage, along cross travelling carriage horizontal shifting or vertically move up and down, position sensor is provided with at the two ends of sulfur tank, when workpiece arrives the position between sulfur tank section two sensors with bin, manipulator receives instruction, hold bin, bin is de-orbited and is admitted to sulfur tank, workpiece after sulfuration is picked up on hanger bracket by manipulator, after again sending into baking oven heating, discharge station is exported to by drying tunnel.
2. plastic-blasting according to claim 1, the dual-purpose streamline of sulfuration, is characterized in that: a track at least is wherein provided with hook, and described bin adopts rectangular steel pipe to hang on hook as support body.
3. plastic-blasting according to claim 1 and 2, the dual-purpose streamline of sulfuration, it is characterized in that: described manipulator has two grooves and a Chromatic sensor, when workpiece arrives the position between sulfur tank section two sensors with bin, according to Chromatic sensor, described manipulator judges that whether workpiece is unvulcanized, snap in the rectangular steel pipe of described bin to the groove of two on unvulcanized workpiece manipulator, electromagnet is connected simultaneously, hold bin, manipulator longitudinally slide rail is downward, and workpiece is immersed in sulfur tank.
4., according to the production procedure of the plastic-blasting one of claims 1 to 3 Suo Shu, the dual-purpose streamline of sulfuration, it is characterized in that:
1) be suspended on streamline by the bin that workpiece is housed, bin produces baking oven by conveyer belt after heated oven heating, arrives sulfur tank position;
2) two sensors, detect the front and back position of bin respectively, and when two sensors are connected simultaneously, bin arrives assigned address, sends instruction to manipulator, and manipulator arrives feeding position and holds bin, takes off bin from hook;
3) be with bin to aliging with sulfur tank, manipulator moves downwardly to workpiece and immerses in sulfur tank;
4) manipulator moves upward and is with workpiece to leave sulfur tank, and N time repeatedly, vulcanization process completes, wherein, and the natural number of N >=1;
5) manipulator return feeding position, waits for that the hook of streamline arrives;
6) when the hook of streamline arrives assigned address, the sensor on manipulator sends signal, and bin is linked into hook by manipulator;
7) initial point got back to by manipulator, waits for that next bin arrives;
8) workpiece vulcanizated enters baking oven again by track, carries out the curing process after sulfuration;
9) workpiece after sulfuration is sent to feeding station, and unvulcanized workpiece continues 2) ~ 6) operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510335396.XA CN104875307B (en) | 2015-06-17 | 2015-06-17 | Production line for plastic spraying and vulcanization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510335396.XA CN104875307B (en) | 2015-06-17 | 2015-06-17 | Production line for plastic spraying and vulcanization |
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| CN104875307A true CN104875307A (en) | 2015-09-02 |
| CN104875307B CN104875307B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510335396.XA Active CN104875307B (en) | 2015-06-17 | 2015-06-17 | Production line for plastic spraying and vulcanization |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106861991A (en) * | 2017-03-30 | 2017-06-20 | 江苏海德曼新材料股份有限公司 | The dual-purpose spray-painting production line of fluorine-carbon aluminum veneer |
| CN112076927A (en) * | 2020-07-02 | 2020-12-15 | 合肥学院 | Surface spraying device for stainless steel advertisement display frame plate |
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| US5055245A (en) * | 1986-07-07 | 1991-10-08 | Bridgestone Corporation | Method of measuring temperature within cured article and method of controlling tire vulcanization |
| US20120037073A1 (en) * | 2010-08-12 | 2012-02-16 | Miguel Linares | Assembly and process incorporating a conveyed template surface for receiving a sprayable powderized foam in order to create a plurality of flexible parts |
| CN202238454U (en) * | 2011-09-05 | 2012-05-30 | 杨国富 | Coating device for anti-theft door |
| CN102847630A (en) * | 2012-09-21 | 2013-01-02 | 东莞丰裕电机有限公司 | Spraying production line |
| CN202805462U (en) * | 2012-07-28 | 2013-03-20 | 广东联塑科技实业有限公司 | Production line of inner plastic-coated pipe fitting |
| CN204365524U (en) * | 2014-12-30 | 2015-06-03 | 江西安邦德旺铝业有限公司 | A kind of stainless steel tube spray-painting production line |
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2015
- 2015-06-17 CN CN201510335396.XA patent/CN104875307B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5055245A (en) * | 1986-07-07 | 1991-10-08 | Bridgestone Corporation | Method of measuring temperature within cured article and method of controlling tire vulcanization |
| US20120037073A1 (en) * | 2010-08-12 | 2012-02-16 | Miguel Linares | Assembly and process incorporating a conveyed template surface for receiving a sprayable powderized foam in order to create a plurality of flexible parts |
| CN202238454U (en) * | 2011-09-05 | 2012-05-30 | 杨国富 | Coating device for anti-theft door |
| CN202805462U (en) * | 2012-07-28 | 2013-03-20 | 广东联塑科技实业有限公司 | Production line of inner plastic-coated pipe fitting |
| CN102847630A (en) * | 2012-09-21 | 2013-01-02 | 东莞丰裕电机有限公司 | Spraying production line |
| CN204365524U (en) * | 2014-12-30 | 2015-06-03 | 江西安邦德旺铝业有限公司 | A kind of stainless steel tube spray-painting production line |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106861991A (en) * | 2017-03-30 | 2017-06-20 | 江苏海德曼新材料股份有限公司 | The dual-purpose spray-painting production line of fluorine-carbon aluminum veneer |
| CN112076927A (en) * | 2020-07-02 | 2020-12-15 | 合肥学院 | Surface spraying device for stainless steel advertisement display frame plate |
| CN112076927B (en) * | 2020-07-02 | 2022-04-19 | 合肥学院 | Surface spraying device for stainless steel advertisement display frame plate |
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| Publication number | Publication date |
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| CN104875307B (en) | 2017-02-22 |
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