EP1107398A2 - Anschlussstellen für elektrische Geräte oder Baugruppenelemente - Google Patents
Anschlussstellen für elektrische Geräte oder Baugruppenelemente Download PDFInfo
- Publication number
- EP1107398A2 EP1107398A2 EP01102209A EP01102209A EP1107398A2 EP 1107398 A2 EP1107398 A2 EP 1107398A2 EP 01102209 A EP01102209 A EP 01102209A EP 01102209 A EP01102209 A EP 01102209A EP 1107398 A2 EP1107398 A2 EP 1107398A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- slot
- line
- extension
- insulation displacement
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 238000009413 insulation Methods 0.000 claims description 65
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- 238000000034 method Methods 0.000 description 12
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- 238000012545 processing Methods 0.000 description 1
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/01—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49147—Assembling terminal to base
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T29/49181—Assembling terminal to elongated conductor by deforming
- Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T29/49194—Assembling elongated conductors, e.g., splicing, etc.
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T29/5145—Separate tool stations for selective or successive operation on work including assembling or disassembling station and means to machine product to sever product to length
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T29/5148—Plural diverse manufacturing apparatus including means for metal shaping or assembling including composite tool including severing means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T29/5193—Electrical connector or terminal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
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- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53243—Multiple, independent conductors
Definitions
- the invention relates to electrical connection points Devices or assembly elements.
- From DE 42 18 761 A1 (corresponding to US Pat. No. 5,515 606) is a method of wiring connection points electrical devices or assembly units known that with a high degree of rationalization through operational security and largely avoiding the possibility of errors distinguished.
- the procedure is generally applicable and in particular also for wiring electrical Luminaires can be used. It ensures a rational complete automation of electrical wiring Devices and assembly elements and allows to pre-assembled Lines and partial or full cable harnesses too dispense because there is a direct installation of the lines in the device or the component element.
- The: process is controlled with the help of mechanical Cable laying equipment carried out in such a way that first a pre-assembled electrical device or Module element with fixed connection points provided and then by a relative movement between the pre-assembled device or assembly element and the line laying means a first connection point in the work area of the pipe laying equipment brought and positioned relative to these in the correct position becomes. This is done using the cable laying equipment End of a line fed endlessly into this Contacting zone of the first connection point introduced and making an electrical contact on it Connection point fixed. By another relative movement along a predetermined path between the pre-assembled electrical device or assembly element and the line laying means is under laying the Line successively every further connection point in brought the working area of the line laying means and positioned relative to these in the correct position.
- the cable laying means at least give relative movements one the line route between the two respective connection points corresponding length of them endlessly fed line.
- the endlessly fed Lead is from the line laying means at everyone Connection point inserted in a contact zone and under Establish an electrical contact at this connection point fixed, which means that at these junctions through-wiring takes place.
- the line laid in this way is then at the end of the Routing route in areas corresponding to this Cut off junction.
- the cut off At the same time, the end of the cable is touch-proof at the connection point kept safe.
- Cable laying equipment used have a laying tool on that protruding with a on a case arranged laying finger is formed, in which a Cable routing channel is included and the controlled Feed means for the line are assigned.
- the laying tool is opened, for example, by an industrial robot a preprogrammed line routing moves on the connection point to be contacted.
- the contact zone of this junction is with an insulation displacement contact formed in the insulation displacement slot the line to be contacted from the line laying tool is pushed in.
- connection points are designed such that they each contain the contacting zone comprise having a housing made of insulating material at least one edge-open insertion slot for one Line and at least one arranged in the housing IDC contact with one on the insertion slot aligned insulation displacement slot towards the insertion side exhibit.
- the quick clamp contact is in it surrounding housing parts touch-proof.
- a line receiving Extension in the form of a slot or groove-like Well, the width of which is greater than that The width of the insertion slot and its dimensions are dimensioned such that a near the insulation displacement contact free end located in the Insulation displacement contact in contact-protected line included in this slot or groove-like extension can be.
- the slot-like or groove-like extension is matched to the dimensions of the laying finger and the pressure element of the laying tool of the line laying means, so that it can fulfill a double task: On the one hand, it receives the cut end of the line at the last connection point of the line routing so that it cannot be touched, so that the bare conductor end cannot be reached from the outside by the standardized test finger; on the other hand, however, it acts as a guide element for the laying finger of the laying tool when positioning the laying tool over the connection point and when the line is pressed into the insulation displacement slot of the insulation displacement contact by the pressure member.
- connection points are necessary move closer together or the individual.
- Connection points to be narrower than this in consideration of the in the slot-like or groove-like recess or extension of the housing-immersing installation finger was possible.
- both connection points of the known known kind with width matched to the thickness of the laying finger the slot or groove-like recess in the housing as narrower connection points must also be used, the Possibility to remain guaranteed regardless of the special design of the connection points in one operation fully automatic without changing tools or the like to wire.
- connection point points to the solution of this task according to the invention the features of claim 1.
- connection point is also for cable laying procedures suitable where the laying finger when contacting the pipe, outside of which the outer dimensions of the housing part of the connection means determining the connection point remains.
- the line is properly inserted in the insulation displacement slot of the insulation displacement contact, where a Management of both the line laying means and - if required - a pre-fixation and positioning of the Cable when inserting into the insertion slot of the connection point possible are.
- connection points the contacting zones of which contain insulation displacement contacts, are known per se in a wide variety of embodiments.
- DE 32 36 868 A1 may be mentioned as an example of this, the connection points of which allow a cut-off end of the conductor to be protected against accidental contact, but are designed overall so that they do not fit into a grid dimension.
- the method for direct wiring of electrical devices and module elements can advantageously be used for wiring lights, as is explained in DE 42 18 741 A1. It is based on a preassembled luminaire box which contains the electrical switching elements required for operating the gas discharge lamps, which are fixed in the correct position on the box base according to a predetermined site plan and of which only an electrical ballast 1 is illustrated in FIGS is designed with connection points designed according to the invention. These connection points 2 are all designed according to the same basic principle with a contact zone according to the insulation displacement technique. Their training can be seen in detail by way of example from FIGS.
- connection point 2 is formed in a housing 4 of a clamping means, for example a connecting terminal, consisting of insulating material (plastic), which can be single-pole or, as shown in FIG. 2, two-pole or also multi-pole, as shown in FIG. 3.
- the insulating material housing 4 is essentially cuboid in FIG. 2 and is provided at the bottom with a fastening device in the form of a bracket 5, with which it is fastened to a bent-out cut-out tab 6 of a base plate 7 of the ballast 1.
- Base wedge of the housing 4 are at equal intervals parallel, vertical walls 9, 10 formed, each limit a contact zone 3 (Fig. 5) laterally.
- Each contacting zone is a metallic insulation displacement contact 11 transverse to the longitudinal extent of the walls 9, 10 arranged arranged in a known manner Insulation displacement slot 12, which to the Line insertion side opens, the top in Fig. 2 of the housing 4.
- the one not shown in Way with the winding of the ballast 1 electrically Conductively connected lamellar or tab-shaped IDC contact 11 is at its opposite Narrow sides in parallel grooves 13 in the associated Walls 9, 10 added with play, such that the IDC slot 12 delimiting leg of the IDC contact 11 when pressing in to be contacted Dodge line elastically.
- Both sides of the insulation displacement contact 11 are connected to the both side walls 9, 10 rib-like or strip-like inside Projections 14 are formed, each in pairs opposite each other and each have a cable entry slot 15 limit, the open to the entry side and has a substantially U-shaped shape.
- the rib-like or strip-like projections 14 are in Seen longitudinal direction of the walls 9, 10, at a distance from that Insulation displacement contact 11; they also form the side Limitation of the contact zone 3, which is thus in a Chamber of substantially rectangular cross-sectional shape is included.
- At the two insertion slots 15 each junction 2 close on both sides two slot-like or groove-like depressions, the extensions the insertion slots 15 form and to the Front or rear of the housing 4 and to the cable entry side open up.
- the slot-like or groove-like Extensions 16, the insertion slots 15 and the IDC slot 12 are each in a common Plane of symmetry, which is indicated in Fig. 5 at 17.
- the Depth of extensions 16 is in this embodiment slightly larger than that of the insertion slots 15, which, 3 and 4, essentially is equal to the depth of the insulation displacement slots 12.
- Insertion bevels 19a on the adjacent ones are assigned to wall areas (cf. Fig. 2).
- each of the slit or groove-like extensions 16 is chosen so that the end one in the insulation displacement slot, for example in accordance with FIG. 21 12 of the insulation displacement contact 11 of the respective Junction contact line 20 in the extension 16 is kept safe from touch. It means that the "standard test finger" when testing for touch safety not up to the free bare end of the in the Close to the insulation displacement contact 11 cut line 20 can penetrate.
- the width of the depressions 16 on the outer diameter of the insulation to be contacted Line 20 tuned; it is, as for example Fig. 21, 22 show, only slightly larger / than this outer diameter, but can also be the same or even be slightly smaller than this outer diameter.
- the Width of the insertion slots 15 is in any case such that they somewhat smaller or at most essentially the same Outside diameter of the insulation to be contacted Line 20 is so that they are elastically compressed Isolation held and thus strain relieved or but is at least guided sideways.
- connection points 2 i.e. the lateral distance between the centers of adjacent insulation displacement slots is achieved by minimizing the wall thickness Side walls 9, 10, the width of the cutting edge, the width of the slot or groove-like extensions 16, etc. one small predetermined rest of z. B. 3.5 mm accordingly educated.
- the whole connection point corresponds to their latitude, longitude and, if necessary, also in their depth dimension a predetermined grid dimension, the minimum size due to the requirements of at least clearances and creepage distances to be observed.
- the slit or groove-like depressions or reductions 16 can at their of the insulation displacement contact 11 remote end each to the Recess-delimiting walls 9, 10 molded onto one another have opposite rib-like projections 22, as this is illustrated, for example, in FIGS. 8, 14 and 17 to 19 isc.
- the insertion and the receiving slots need 15, 23 not have a constant width over their depth. It is often convenient to use the rib-like or strip-like Place projections 14 and 22 over the groove depth, such that, for example, in the vicinity of the groove bottom a smaller width and thus a stronger clamping for the pressed line. This area decreased Width is for the insertion slots 15 in the 3 at 15a.
- Both Embodiments according to FIGS. 6, 12 and 15 are the Areas of reduced slot width in the receiving slots 23 between opposite pairs Retention lugs 24 present.
- the retention lugs 24 are on the rib-like or strip-like projections 22 in Molded on distance from the slot bottom; they have one tapered profile shape towards the slot floor on and are formed with retention shoulders 25, which an unintentional release of one in the respective Prevent receiving slot from pressed line 20.
- Appropriate measures can also be taken on the insertion slots 15 delimiting rib-like or strip-like Projections 14 may be provided. Otherwise extend the rib-like or strip-like projections 14 and 22 the air and Creepage distances so that they further minimize the Dimensions of the connection point when fitting into the Allow grid size.
- the insulation displacement contacts 11 no longer, as in Fig. 5, 19 shown as a simple flat leaflet train, but profiled in cross section shape. Examples of this are shown in FIGS. 17, 18 illustrated. 17 in the embodiment of FIG the insulation displacement contact 11a in cross section U-shaped and in the contact zone 3 on one side by molded Ribs 25 on the side walls 9, 10 of the junction in the an axial direction while the fixation in the other axial direction through the rib-like or strip-like Projections 14 of the insertion slot 15 happens.
- the insulation displacement contact is 11b S-shaped in cross section. He is supported in the axial direction of the extensions 16 on both sides of the delimiting the insertion slots 15 rib-like or strip-like projections 14.
- connection points are also conceivable for which are adjacent to the insulation displacement contact 11 Insertion slot 15 only on one side to the Slit or nucarous extension leading the outside of the housing 16 connects.
- the one described below Wiring procedures also allow the connection points to train so that one of the groove or slot-like Wells 16 on their of the insulation displacement contact 11 remote end face by a molded End wall 27 is closed, as is shown in FIGS. 7, 8 is shown.
- Such a junction is special for use at the beginning or end of the line suitable.
- the end wall 27 also in the form of a thin spray skin or be designed with predetermined breaking lines or the like, so that when you press the line 20 into the extension 16 can be broken out. You can also use both extensions 16 of junction 2 with correspondingly break-out End walls.
- FIG. 9 to 11 illustrates.
- the arranged overlapping each other and on the insertion side are each provided with an insertion bevel 29.
- the Pushing a line 20 into the respective slot or groove-like extension 16 give way to the wings 26 elastically to the side, with the inside against the side walls 9, 10 put on and in the soft insulation material of the cable press in so that they simultaneously have an additional Form strain relief.
- the cable laying means has a housing 30 attached to an industrial robot or attached to a portal handling device is that it allows the line laying means in terms of a standby position, device to be wired to the programmed To move cable laying routes.
- DE 42 18 741 A1 US Pat. No. 5,515,606
- a vertical one Line laying finger 31 arranged, its substantially rectangular cross-section at 32 for example in Fig. 20 is indicated.
- the laying finger rounded below 31 contains a cable routing channel 33, which then to a straight piece of canal near the lower end of the laying finger 31 is curved by 90 ° and in a flat side surface 34 of the laying finger 31 with a line outlet opening 35 at a short distance opens from the bottom side 36 of the laying finger 31.
- the Cable routing channel 33 takes place in the housing 30 Continued in a guide tube one out of two at 34 (Fig.
- An image processing system attached to the housing 30 360 forms 370 with its image recording device Position sensor, which allow the laying finger 31 when Control of a junction 2 exactly in the correct position relative to position this.
- a pressure stamp Pressure member 37 (Fig. 20, 21) vertically displaceably mounted, that with its own actuator 380 in the housing 30 (Fig. 1) is coupled, which allows it Pressure member 37 program-controlled relative to the laying finger 31 to move vertically.
- Pressure member 37 On its side surface 34 of the pressure member 3 adjacent side is Pressure member 37 designed to act as a cutting means.
- the knife blade 38 is narrower than the laying finger 31 and points only a small thickness, as shown, for example, in FIG. 20 can be seen.
- the downward face of the pressure member 37 is with a running along its length symmetrical fillet 40 part-circular cross-sectional shape provided, the radius of the outside diameter of the contacting line 20 is adapted. This will achieved that from the outlet opening 345 horizontally exiting line piece taken from the groove 40 and is guided laterally in this.
- the knife blade 38 is with its cutting edge 390 opposite the fillet 40 light. reset to a possible sharp edge and an undesirable resistance in line promotion to avoid.
- the pressure member 37 has one in its lower part essentially rectangular, laterally delimited Shape up, being its wall thickness or maximum Thickness not much larger than the outside diameter of the Isolation of the line 20 to be contacted. It is on its two opposite broad sides with parallel, profile grooves facing each other in pairs 42, 43 provided that go through to the lower end face and two in a common plane of symmetry 45 (FIG. 25) horizontal web-like, narrow pressure surface sections 46, 47 limit laterally, the width of each width an insulation displacement slot 12 is adapted. she is in in any case smaller than the diameter of the conductor contacting line 20.
- the two pressure surface sections 46, 47 are of equal length and in a mutual Distance arranged on the grid dimension of the junction is coordinated. As in particular from FIG.
- the guide sections 48, 49 can on the side facing the printing surface 46 bevelled or rounded at the edges, like this is indicated at the guide sections 48.
- Figures 21, 22 and 25 show that the wall thickness 32nd of the pressure member 37 is selected so that it in the slot or groove-like extensions 16 of the junction 2 with side play can immerse.
- the width of the grooves 42, 43 is the same size and to that Adjusted grid size of the connection point in such a way that 23 in particular as shown in FIGS the an extension 16 immersing pressure member 37 the two guide sections 48, 49 of the insulation displacement slot 12 inserted pressure surface section 46 in the two insertion clicks 15 of this insulation displacement contact 11 are added during the contacting zone 3 delimiting rib-like or strip-like projections 14 between the knife blade 38 and the opposite Side wall of the groove 43 lie with lateral play.
- the pressure member 37 is immersed in both extensions 16 one, the pressure surface section 46 is stirred into the insulation displacement slot 12.
- the guide sections adjacent to the pressure surface section 46 48, 49 reach into the outside again two guide slots 15 of the contact zone 3, while the knife blade 38 on the outside next to the Housing 4 is located.
- the pressure member 37 can therefore when immersed in the slot or groove-like extensions 16 and in the Chamber of contact zone 3 in junction 2 at the same time, an exact correct positioning and positioning of the respective pressure surface section 46 or 47 to the insulation displacement slot 12 on which the contact of the line 20 to be pressed in takes place.
- the distance between the two is an indentation zone forming pressure surface sections 46, 47 can thus be found in the junction geometry again.
- the division edge left - middle of contact edge right of connection point 2 limiting housing parts is thus with the distance and the length of the pressure surface sections 46, 47 formed indentation zones matched so that a collision of the pressure member 37 with housing parts when pressing and Contacting line 20 is excluded.
- FIGS. 20 to 24 The automatic wiring of those described at the beginning Junction points 2 by means of the above Line laying means is illustrated in FIGS. 20 to 24:
- the pressure member 37 is through its actuator 380 with respect to the laying finger 31 in three different Positions adjustable:
- the pressure member 37 In a second position, the starting position for Contact in particular the beginning of the line and 20, the pressure member 37 is so that its pressure surface 46, 47 at least with that of the laying finger 31 adjacent pressure surface section 47 a smooth transition to the upper edge of the cable duct 33 in the area of the line outlet opening 35 of the laying finger 31 forms.
- the knife blade 38 is set back slightly upwards, so that the knife edge 390 feeds the line 20 is not a hindrance in the way. In this position it is horizontal line piece emerging from the outlet opening 35 on the side facing away from junction 2 supported by the pressure surface 46, 47.
- the routing path 31 becomes the one at the beginning of the line brought to the contact point to be contacted.
- the pressure member 37 is on the laying finger 31 in the second position (Fig. 20) transferred.
- Line 20 will out of the laying finger until it joins their end under that of the laying finger 31 lying pressure surface section 46, i.e. the grooves 42 lies.
- the laying finger 31 is over with the pressure song 37 the junction 2 positioned so that the Pressure surface section 46 formed first indentation zone and the middle of the contact zone 3 are aligned.
- the Parts now take the position of FIG. 20, in which the horizontal line piece lying in the groove 40 and supported by the pressure surface 46, 47 at a distance stands above the housing 4.
- the laying finger will move 31 and the pressure member 37 down together, i.e. the laying finger 31 retains its fixed spatial assignment to the pressure member 37 during this movement.
- the Pressure member 37 dips into connection point 2 from above a while the laying finger and the knife blade 38 laterally outside the housing 4 of the connection point 2 remain.
- the pressure member 37 goes with the laying finger 31 until the line 2 in the Insulation displacement slot 12 is contacted properly (Fig. 21).
- the pressure member 37 becomes stationary when it remains Laying finger 31, relative to laying finger 31 Move up to the first position in which it is in Distance from the housing 4 and thus the connection point stands.
- the laying finger 31 is closed with the pressure member 37 brought the next connection point 2, the Laying finger 31 and the pressure member 37 in the starting position 20 are transferred.
- connection point 20 for wiring through the line 20 at a connection point go after positioning the laying finger over the junction of the laying finger 31 and that Pressure member 37 from the initial position shown in FIG. 20 in the Position according to FIG. 21, whereupon the pressure member 37 22 and returns to the first position the laying finger to the next connection point 2 moves.
- the through-wired line is at 20a in Fig. 22 indicated by dashed lines.
- the laying finger 37 is so over the junction positioned that the knife blade 38 adjacent Printing surface section 47 and the one formed by them second indentation zone with the middle of the contact zone 3 align (Fig. 23, 25).
- this extension 15 can also be front be closed, as already shown in FIGS. 6 to 11 was explained. The same applies analogously to the Conditions at the beginning of the line.
- This front closure of the line beginning or end of line slot or groove-like extension 16, allowed the terminal connection points even further shorten without touching the bare Endanger cable ends.
- each Junction 2 are in the area of the insertion slots 15 delimiting rib-like or strip-like Projections 14 over the upper edge of the side walls 9, 10 preferred so that molded protruding tongue-shaped Shaped parts 14a, which with insertion bevels 19th are provided and between them an extension of the protrude the insertion slots 15 to the insertion side to let.
- 26 to 29 is the control of the line laying means when contacting such a connection point illustrated.
- the Line laying means When concacking the Line beginning corresponding to FIGS. 26, 27 are initially the laying finger 31 and that in the second position standing pressure member 37 above the junction positioned that the printing surface area 46 is centered the contact zone 3 is aligned.
- the horizontal Line piece 20 already between the tongue-shaped Moldings 14a are brought, so that a pre-centering and pre-fixation of the line is reached before the actual contact is made.
- connection points both of the known type and in the New embodiment described here in one and the same Device can be used.
- the perfect compatibility ensures that regardless of the type of used Connection points no hindrance in the automatic Wiring can occur.
- Second indentation zone Both when contacting the beginning of the line as well when through-wiring and when contacting the cable end becomes the pressure member 37 with respect to the connection point 2 positioned so that the knife blade 38 is always adjacent Printing area section 47 (second indentation zone) is used.
- the line is cut off contacted.
- the line is then cut off by a relative movement between the laying finger 31 and the knife blade 38 such that the pressure member holds contacted line in the insulation displacement slot 12, while the laying finger 31 to the insertion side from the Extension 16 is moved out.
Abstract
Description
Einerseits nimmt sie an der letzten Anschlußstclle des Leitungsverlegeweges das abgeschnittene Leitungsende berührungssicher auf, so daß dessen blankes Leiterende für den genormten Prüffinger von außen her nicht erreichbar ist; andererseits wirkt sie aber als Führungselement für den Verlegefinger des Verlegewerkzeugs beim Positionieren des Verlegewerkzeugs über der Anschlußstelle und beim Eindrücken der Leitung in den Schneidklemmschlitz des Schneidklemmkontaktes durch das Druckglied.
- Fig. 1
- ein Leitungsverlegewerkzeug in einer schematischen Seitenansicht, im Einsatz bei der automatischen Verdrahtung eines elektrischen Baugruppenelemtens in Gestalt eines magnetischen Vorschaltegerätes mit Anschlussstellen gemäß der Erfindung
- Fig. 2
- die erfindungsgemäß gestalteten Anschlußstellen des Vorschaltgeräts nach Fig. 1, in einer perspektivischen schematischen Darstellung.
- Fig. 3
- eine mehrpolige Reihenklemme mit Anschlußstellen ähnlich wie in Fig. 2 dargestellt in einer Seitenansicht, entsprechend dem Pfeil III der Fig. 2 und im Ausschnitt sowie in einem anderen Maßstab,
- Fig. 4/5
- die Klemme nach Fig. 3, geschnitten längs der Linie IV-IV der Fig. 3 bzw. 5-5 der Fig. 4, in einer Seitenansicht bzw. in einer Draufsicht und jeweils im Ausschnitt,
- Fig. 6
- eine mehrpolige Klemme mit der erfindungsgemäßen Anschlußstelle in abgewandelter Ausführungsform, in einer Darstellung ähnlich Fig. 3,
- Fig. 7/8
- die Anordnung nach Figur 6, geschnitten längs der Linie VII-VII der Fig. 6 bzw. 8-8 der Fig. 7, jeweils in einer Seitenansicht bzw. einer Draufsicht,
- Fig. 9
- eine Klemme mit Anschlußstellen gemäß der Erfindung in einer weiteren abgewandelten Ausführungsform, in einer Darstellung ähnlich Fig. 3,
- Fig.10/11
- die Anordnung nach Fig. 9, geschnitten längs der Linie X-X der Fig. 9 bzw. 11-11 der Fig. 10, jeweils in einer Seitenansicht bzw. einer Draufsicht,
- Fig. 12
- eine Klemme mit Anschlußstellen gemäß der Erfindung, in einer weiteren abgewandelten Ausführungsform in einer Darstellung entsprechend Fig. 3,
- Fig.13/14
- die Anordnung nach Fig. 12 geschnitten längs der Linie XIII-XIII der Fig. 12 bzw. XIV-XIV der Fig. 13, jeweils in einer Seitenansicht bzw. in einer Draufsicht,
- Fig. 15
- eine Klemme mit Anschlußstellen gemäß der Erfindung, in einer weiteren abgewandelten Ausführungsform, in einer Darstellung entsprechend Fig. 3,
- Fig. 16
- die Anordnung nach Big. 15, geschnitten längs der Line XVI-XVI der Fig. 15, in einer Seitenansicht,
- Fig. 17-19
- verschiedene Ausbildungen der Schneidklemmkontakte bei einer Klemme mit Anschlußstellen bspw. entsprechend Fig. 12, in einer Schnittdarstellung entsprechend Fig. 14 und in der Draufsicht,
- Fig. 20-24
- das Leitungsverlegemittel der Einrichtung nach Fig. 1 in schematischer ausschnittsweiser Darstellung in der Zuordnung zu der Anschlußstelle einer Klemme gemäß den Fig. 12 - 14, unter Veranschaulichung verschiedener zeitlich aufeinanderfolgender Phasen des Ablaufes eines automatischen Leitungsverlegeverfahren beim Anschluss der endlos zugeführten Leitung an die erste und die letzte Anschlussstelle des Leitungsverlegewegs sowie beim Durchverdrahten,
- Fig. 25
- das Druckglied des Leitungsverlegemittels nach einer der Fig. 20 - 24 in der Zuordnung zu der in den Fig. 20 - 24 dargestellten Anschlußstelle im Querschnitt, in der Draufsicht und in einem anderen Maßstab und
- Fig. 26-29
- das Verlegemittel nach den Fig. 20 - 24 in der Zuordnung zu einer anders ausgebildeten Anschlußstelle entsprechend den Fig. 15, 16, unter Veranschaulichung verschiedener zeitlich aufeinanderfolgender Phasen des Ablaufs des Leitungsverlegeverfahrens beim Anschluss an des Leitungsanfangs und des Leitungsendes and die erste bzw. letzte Anschlussstelle des Leitungsverlegeweges.
Jede Anschlußstelle 2 ist in einem aus Isoliermaterial (Kunststoff) bestehendem Gehäuse 4 eines Klemmittels, bspw. einer Anschlußklemme, ausgebildet, die einpolig 'oder, wie in Fig. 2 dargestellt, zweipolig oder auch mehrpolig sein kann, wie dies Fig. 3 zeigt. Das Isolierstoffgehäuse 4 ist in Fig. 2 im wesentlichen quaderförmig und unten mit einer Befestigungseinrichtung in Gestalt eines Bügels 5 versehen, mit dem es an einer hochgebogenen ausgeschnittenen Lasche 6 einer Sockelplatte 7 des Vorschaltgerätes 1 befestigt ist.
Claims (18)
- Anschlussstelle eines elektrischen Gerätes oder Baugruppenelementes, mit eine Kontaktierzone (3) enthaltenden Anschlussklemmmitteln, die ein Gehäuse (4) aus Isoliermaterial mit wenigstens einem randoffenen Einführschlitz (15) für eine elektrische Leitung (20) und zumindest einen in dem Gehäuse angeordneten Schneidklemmkontakt (11) mit einem auf den Einführschlitz ausgerichteten, zur Einführseite hin randoffenen Schneidklemmschlitz (12) aufweisen,wobei der Schneidklemmkontakt (11) in ihn umgebenden isolierenden Gehäuseteilen berührungssicher aufgenommen ist,das Gehäuse (4) auf zumindest einer Seite, anschließend an den Einführschlitz, eine die Leitung aufnehmende schlitz- oder nutartige Verlängerung (16) aufweist, deren Abmessungen derart bemessen sind, dass ein in der Nähe des Schneidklemmkontaktes befindliches freies Ende einer in dem Schneidklemmkontakt kontaktierten Leitung (20) berührungssicher in der schlitz- oder nutartigen Verlängerung (16) aufnehmbar ist,die schlitz- oder nutartige Verlängerung (16) zumindest bereichsweise eine Weite aufweist, die kleiner, gleich oder geringfügig größer ist als der Außendurchmesser der Isolation einer in dem Schneidklemmkontakt zu kontaktierenden Leitung und die Kontaktierzone (3) auf wenigstens einer Seite durch zwei einander gegenüberliegenden, den Einführschlitz (15) bildende rippenartige Vorsprünge (14) an den die schlitz- oder nutartige Verlängerung begrenzenden Wänden (9, 10) begrenzt ist,
- Anschlussstelle nach Anspruch 1 dadurch gekennzeichnet, dass sie in ein vorgegebenes Rastermaß passend ausgebildet ist.
- Anschlussstelle nach Anspruch 1 dadurch gekennzeichnet, dass die Weite des Einführschlitzes (15) und/oder des Aufnahmeschlitzes (23) kleiner als der Außendurchmesser der Isolation einer in dem Schneidklemmschlitz (12) zu kontaktierenden Leitung (20) ist.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass die schlitz- oder nutartige Verlängerung (16) durch eine Bodenwand (18) begrenzt ist, die im wesentlichen mit der unteren Berandung (19) des Schneidklemmschlitzes (12) fluchtet.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass die schlitz- oder nutartige Verlängerung auf ihrer von dem Schneidklemmkontakt (11) abliegenden Stirnseite durch eine Wand (27) verschlossen ist.
- Anschlussstelle nach Anspruch 5 dadurch gekennzeichnet, dass die die schlitz- oder nutartige Verlängerung (16) verschließende Wand (27) beim Einführen einer Leitung durchbrechbar ausgebildet ist.
- Anschlussstelle nach einem der Ansprüche 1 bis 4 dadurch gekennzeichnet, dass die schlitz- oder nutartige Verlängerung (16) auf ihrer von dem Schneidklemmkontakt (11) abgewandten Stirnseite durch Verschlussmittel (28) verschlossen ist, die beim Eindrücken einer Leitung (20) elastisch ausweichend gestaltet sind.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass sie im Bereiche der Kontaktierzone (3) über die Berandung der anschließenden schlitz- oder nutartigen Verlängerung (16) zur Einführseite hin vorragende Klemm- oder Führungsmittel (14a) für eine zu kontaktierende Leitung (20) aufweist.
- Anschlussstelle nach Anspruch 8 dadurch gekennzeichnet, dass die Klemm- oder Führungsmittel zwei.an Gehäuseteilen angeformte, vorragende, zungenförmige Formteile (14a) aufweisen, die einander gegenüberliegend angeordnet sind.
- Anschlussstelle nach Anspruch 9 dadurch gekennzeichnet, dass die Formteile auf der Einführseite jeweils mit einer Einführschräge (19) ausgebildet sind.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass die von den rippenartigen Vorsprüngen (14, 22) begrenzten Schlitze (15, 22) über ihre Tiefe Bereiche (24) unterschiedliche Weite aufweisen.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass die schlitz- oder nutartige Verlängerung (16) über ihre Tiefe Bereiche unterschiedlicher Weite aufweist.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass die Schneidklemmkontakte (11) im Querschnitt profiliert ausgebildet sind.
- Anschlussstelle nach Anspruch 1b dadurch gekennzeichnet, dass die Schneidklemmkontakte (11) im Querschnitt U-förmig ausgebildet sind.
- Anschlussstelle nach Anspruch 14 dadurch gekennzeichnet, dass die Schneidklemmkontakte (11a) in der Kontaktierzone (3) durch angeformte Rippen (26) an den Seitenwänden (9, 10) der Anschlussstelle fixiert sind.
- Anschlussstelle nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Aufnahmeschlitze (23) Bereiche verringerter Schlitzweite zwischen jeweils paarweise einander gegenüberliegenden Rückhaltenasen (24) aufweisen.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass die Außenabmessungen zumindest der die Kontaktierzone (3) und die schlitz- oder nutartige Verlängerung (16) begrenzenden Gehäuseteil im Hinblick auf die erforderlichen Luft- und Kriechstrecken minimiert sind.
- Anschlussstelle nach einem der vorhergehenden Ansprüche dadurch gekennzeichnet, dass die Anschlussklemmmittel mehrere aneinander gereihte Anschlussstellen (2) aufweisen, die durch Gehäusewände (10) voneinander getrennt sind, deren Ausbildung im Hinblick auf die zulässigen Luft-und Kriechstrecken minimiert sind.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19632511A DE19632511C2 (de) | 1996-08-13 | 1996-08-13 | Verdrahtungsverfahren für Anschlußstellen elektrischer Geräte oder Baugruppenelemente |
DE19632511 | 1996-08-13 | ||
EP97110907A EP0824280B1 (de) | 1996-08-13 | 1997-07-02 | Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97110907A Division EP0824280B1 (de) | 1996-08-13 | 1997-07-02 | Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1107398A2 true EP1107398A2 (de) | 2001-06-13 |
EP1107398A3 EP1107398A3 (de) | 2003-05-21 |
EP1107398B1 EP1107398B1 (de) | 2004-07-28 |
Family
ID=7802448
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01102209A Expired - Lifetime EP1107398B1 (de) | 1996-08-13 | 1997-07-02 | Anschlussstellen für elektrische Geräte oder Baugruppenelemente |
EP97110907A Expired - Lifetime EP0824280B1 (de) | 1996-08-13 | 1997-07-02 | Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP97110907A Expired - Lifetime EP0824280B1 (de) | 1996-08-13 | 1997-07-02 | Verdrahtungsverfahren für Anschlussstellen elektrischer Geräte oder Baugruppenelemente |
Country Status (8)
Country | Link |
---|---|
US (3) | US6353996B1 (de) |
EP (2) | EP1107398B1 (de) |
JP (1) | JP4028915B2 (de) |
AT (2) | ATE225574T1 (de) |
DE (3) | DE19632511C2 (de) |
ES (2) | ES2179981T3 (de) |
HK (1) | HK1037429A1 (de) |
PT (2) | PT824280E (de) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000069234A1 (fr) * | 1999-05-07 | 2000-11-16 | The Furukawa Electric Co., Ltd. | Procede de cablage et dispositif de cablage |
DE10121925A1 (de) * | 2001-05-05 | 2002-11-07 | Kostal Leopold Gmbh & Co Kg | Verfahren zum Ausrüsten eines Trägers mit einer elektrischen Verdrahtung sowie Montagemodul mit einer elektrischen Verdrahtung |
JP5501731B2 (ja) * | 2009-10-23 | 2014-05-28 | 株式会社ミツバ | センサケース及びそれを用いた回転電機 |
CN104942560B (zh) * | 2015-06-18 | 2018-02-16 | 奇瑞汽车股份有限公司 | 一种汽车选换挡拉线装配辅具及装配方法 |
CN113714785B (zh) * | 2021-09-23 | 2022-06-17 | 常熟市天银机电股份有限公司 | 电流起动器装配装置的壳盖自动安装机构 |
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US5591045A (en) * | 1995-05-18 | 1997-01-07 | The Whitaker Corporation | Wire connecting system |
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-
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- 1997-07-02 DE DE59711816T patent/DE59711816D1/de not_active Expired - Lifetime
- 1997-07-02 DE DE59708363T patent/DE59708363D1/de not_active Expired - Lifetime
- 1997-07-02 EP EP01102209A patent/EP1107398B1/de not_active Expired - Lifetime
- 1997-07-02 AT AT97110907T patent/ATE225574T1/de active
- 1997-07-02 EP EP97110907A patent/EP0824280B1/de not_active Expired - Lifetime
- 1997-07-02 ES ES97110907T patent/ES2179981T3/es not_active Expired - Lifetime
- 1997-07-02 AT AT01102209T patent/ATE272258T1/de active
- 1997-07-02 PT PT01102209T patent/PT1107398E/pt unknown
- 1997-07-02 ES ES01102209T patent/ES2222277T3/es not_active Expired - Lifetime
- 1997-07-29 US US08/902,453 patent/US6353996B1/en not_active Expired - Fee Related
- 1997-08-13 JP JP21873897A patent/JP4028915B2/ja not_active Expired - Fee Related
-
2001
- 2001-09-27 HK HK01106834A patent/HK1037429A1/xx not_active IP Right Cessation
- 2001-12-28 US US10/034,555 patent/US7024766B2/en not_active Expired - Fee Related
- 2001-12-28 US US10/034,578 patent/US7097492B2/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
DE19632511C2 (de) | 2000-03-23 |
US20020062559A1 (en) | 2002-05-30 |
ATE272258T1 (de) | 2004-08-15 |
DE59708363D1 (de) | 2002-11-07 |
HK1037429A1 (en) | 2002-02-08 |
JP4028915B2 (ja) | 2008-01-09 |
DE59711816D1 (de) | 2004-09-02 |
EP0824280B1 (de) | 2002-10-02 |
EP1107398A3 (de) | 2003-05-21 |
ES2222277T3 (es) | 2005-02-01 |
US7024766B2 (en) | 2006-04-11 |
ATE225574T1 (de) | 2002-10-15 |
EP0824280A3 (de) | 1999-10-06 |
JPH10126065A (ja) | 1998-05-15 |
PT824280E (pt) | 2003-02-28 |
US7097492B2 (en) | 2006-08-29 |
US6353996B1 (en) | 2002-03-12 |
DE19632511A1 (de) | 1998-02-19 |
PT1107398E (pt) | 2004-10-29 |
US20020053125A1 (en) | 2002-05-09 |
ES2179981T3 (es) | 2003-02-01 |
EP1107398B1 (de) | 2004-07-28 |
EP0824280A2 (de) | 1998-02-18 |
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