EP1380633A1 - Vegetable or animal oils based oily liquids stabilised against oxidation. - Google Patents
Vegetable or animal oils based oily liquids stabilised against oxidation. Download PDFInfo
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- EP1380633A1 EP1380633A1 EP03013092A EP03013092A EP1380633A1 EP 1380633 A1 EP1380633 A1 EP 1380633A1 EP 03013092 A EP03013092 A EP 03013092A EP 03013092 A EP03013092 A EP 03013092A EP 1380633 A1 EP1380633 A1 EP 1380633A1
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- composition according
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- alkylphenol
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- fatty acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L10/00—Use of additives to fuels or fires for particular purposes
- C10L10/08—Use of additives to fuels or fires for particular purposes for improving lubricity; for reducing wear
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/143—Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/182—Organic compounds containing oxygen containing hydroxy groups; Salts thereof
- C10L1/183—Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom
- C10L1/1835—Organic compounds containing oxygen containing hydroxy groups; Salts thereof at least one hydroxy group bound to an aromatic carbon atom having at least two hydroxy substituted non condensed benzene rings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/19—Esters ester radical containing compounds; ester ethers; carbonic acid esters
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/19—Esters ester radical containing compounds; ester ethers; carbonic acid esters
- C10L1/1905—Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
- C10L1/1981—Condensation polymers of aldehydes or ketones
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/221—Organic compounds containing nitrogen compounds of uncertain formula; reaction products where mixtures of compounds are obtained
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
- C10L1/224—Amides; Imides carboxylic acid amides, imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/22—Organic compounds containing nitrogen
- C10L1/234—Macromolecular compounds
- C10L1/236—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof
- C10L1/2364—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof homo- or copolymers derived from unsaturated compounds containing amide and/or imide groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/282—Esters of (cyclo)aliphatic oolycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/101—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/013—Iodine value
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/067—Unsaturated Compounds
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
- C10N2030/43—Sulfur free or low sulfur content compositions
Definitions
- the present invention relates to oils with improved oxidation stability Fatty acid esters and alkylphenol resins, and their use as fuel oils and to improve the lubricating effect of desulfurized middle distillates.
- Oils obtained from animal or vegetable material are mainly metabolites which include triglycerides of monocarboxylic acids, e.g. B. acids with 10 to 25 carbon atoms, and the formula correspond in which R is an aliphatic radical having 10 to 25 carbon atoms, which may be saturated or unsaturated.
- oils contain glycerides from a number of acids, the Number and variety varies with the source of the oil and they can be added Contain phosphoglycerides.
- Such oils can be found in the prior art known methods can be obtained.
- Triglyceride Due to the partially unsatisfactory physical properties of the Triglyceride has become the technique of naturally occurring Triglycerides in fatty acid esters of lower alcohols such as methanol or ethanol convict.
- fatty acid alkyl esters are also used as Additives used for example for mineral oils and mineral oil distillates:
- fuel oils with a reduced to less than 500 ppm Sulfur content has such poor friction and wear-reducing properties Properties that so-called lubricity additives must be added to them.
- lubricity additives are based among other things on esters of unsaturated fatty acids with lower ones Alcohols (biodiesel).
- oily liquids used technically as fuel oils and additives are mainly based on oils from natural sources such as rapeseed, sunflowers, Soya and similar oil seeds. These have a high proportion of unsaturated Fatty acids of more than 50% and preferably of more than 80% on what gives them gives acceptable rheological properties, especially in the cold.
- EP-A-0635558 discloses the use of biodiesel based on C 1 -C 5 alkyl esters of saturated and unsaturated, straight-chain C 12 -C 22 fatty acids as lubrication improvers for gas oils with a low sulfur and aromatic content.
- EP-A-0935645 discloses the use of C 1 -C 30 alkylphenol resins as lubricity additives for low-sulfur diesel.
- the examples show C 18 and C 24 alkylphenol resins.
- WO-99/61562 discloses mixtures of alkylphenol resins, nitrogenous ones Compounds and ethylene copolymers as refrigeration and lubricity additives for low sulfur diesel.
- DE-A-10111857 discloses esters of predominantly saturated unbranched mono-fatty acids with mixtures of C 1 -C 4 monoalcohols with methylated monound / or dihydroxybenzenes as an additive to sulfur-free mineral diesel fuel.
- the hydroxybenzenes improve, among other things, the oxidation stability of the additives.
- the object of the present invention was therefore to base fuel oils and additives to find unsaturated vegetable and animal oils that are one versus the other State of the art improved oxidation stability and at the same time improved Efficacy as a lubricity additive for sulfur-reduced mineral oils and Have mineral oil distillates.
- oily liquids defined above are also used in the following as additives designated.
- Another object of the invention is the use of those defined above oily liquids as fuel oil.
- Another object of the invention are fuel oils with maximum 0.035 wt .-% sulfur content, which contain the additives according to the invention.
- Another object of the invention is the use of the invention Additives to improve the lubricating effect of fuel oils with at most 0.035% by weight sulfur content.
- Another object of the invention is a method for improving the Lubricating effect of fuel oils with a maximum sulfur content 0.035% by weight by adding the additive according to the invention to the fuel oils added.
- Preferred fatty acids which are part of the ester A) are those with 10 to 26 C atoms, in particular 12 to 22 C atoms.
- the alkyl residues or alkenyl residues of Fatty acids consist essentially of carbon and hydrogen. You can however other substituents such as e.g. Hydroxy, halogen, amino or Nitro groups have the predominant hydrocarbon character do not interfere.
- the fatty acids preferably contain at least one Double bond. You can have several double bonds, for example 2 or 3 Double bonds, contained and be of natural or synthetic origin. at polyunsaturated carboxylic acids can isolate their double bonds or also be conjugated. Mixtures of two or more unsaturated are preferred Fatty acids with 10 to 26 carbon atoms.
- Fatty acid mixtures contain at least 75% by weight, especially at least 90 % By weight of the fatty acids one or more double bonds.
- the iodine numbers of the Fatty acids or fatty acid mixtures on which the esters according to the invention are based are preferably above 50 g J / 100 g, particularly preferably between 100 and 190 g J / 100 g, in particular between 110 and 180 g J / 100 g and especially between 120 and 180 g I / 100 g fatty acid or fatty acid mixture.
- Suitable unsaturated fatty acids are, for example, oleic, eruca, palmitoleic, Myristoleic, linoleic, linolenic, elaeosteric, arachidonic and / or ricinoleic acid.
- those obtained from natural fats and oils are preferred Fatty acid mixtures or fractions, e.g. Peanut oil, fish, linseed oil, palm oil, Rapeseed oil, ricin oil, castor oil, rapeseed oil, soybean oil, sunflower oil, safflower and Tall oil fatty acid used, which have corresponding iodine numbers.
- dicarboxylic acids such as dimer fatty acids and alkyl and alkenyl succinic acids with C 8 -C 50 alk (en) yl radicals, preferably with C 8 -C 40 -, in particular with C 12 -C 22 alk (en) ylresten.
- the alkyl radicals can be linear or branched (oligomerized alkenes, polyisobutylene) and saturated or unsaturated. Contents of up to 10% by weight, in particular less than 5% by weight, based on component A) are preferred.
- the fatty acid mixtures can have minor amounts, i.e. up to 20% by weight, preferably less than 10%, in particular less than 5% and especially less than 2% saturated fatty acids such as lauric, tridecane, Myristin, pentadecane, palmitin, margarine, stearin, isostearin, arachine and Contain beenic acid.
- minor amounts i.e. up to 20% by weight, preferably less than 10%, in particular less than 5% and especially less than 2% saturated fatty acids such as lauric, tridecane, Myristin, pentadecane, palmitin, margarine, stearin, isostearin, arachine and Contain beenic acid.
- the fatty acids can further contain 1-40% by weight, especially 1-25% by weight, in particular 1-5% by weight, of resin acids.
- Suitable alcohols contain 1 to 5 carbon atoms.
- Particularly suitable alcohols are methanol and ethanol, especially methanol.
- esters are made from alcohols and fatty acids in a known manner by esterification produced.
- the transesterification of naturally occurring fats and oils is preferred lower alcohols and especially with methanol, being a by-product Glycerin is created.
- Preferred esters are those which consist of a fatty acid mixture are producible.
- alkylphenol-aldehyde resins (B) contained in the additive according to the invention are known in principle and are described, for example, in the Römpp Chemie Lexikon, 9th edition, Thieme Verlag 1988-92, Volume 4, pp. 3351ff. described.
- the alkyl or alkenyl radicals of the alkylphenol have 6-24, preferably 8-22, in particular 9-18, carbon atoms. They can be linear or preferably branched, the branching being able to contain secondary as well as tertiary structural elements.
- the alkylphenol-aldehyde resin can also contain up to 20 mol% phenol units and / or alkylphenols with short alkyl chains such as e.g. B. contain butylphenol. The same or different alkylphenols can be used for the alkylphenol-aldehyde resin.
- the aldehyde in the alkylphenol-aldehyde resin has 1 to 10, preferably 1 to 4 Carbon atoms and can carry other functional groups. It is preferably a aliphatic aldehyde, particularly preferably it is formaldehyde.
- the molecular weight of the alkylphenol-aldehyde resins is preferably 350- 10,000, in particular 400 - 5000 g / mol. This preferably corresponds to one Degree of condensation n from 3 to 40, in particular from 4 to 20. Prerequisite here that the resins are oil-soluble.
- these alkylphenol-formaldehyde resins are those which contain oligomers or polymers with a repetitive structural unit of the formula are where R A is C 6 -C 24 alkyl or alkenyl and n is a number from 2 to 50.
- the alkylphenol-aldehyde resins are prepared in a known manner by basic catalysis, whereby condensation products of the resol type arise, or by acidic catalysis, producing condensation products of the novolak type.
- an alkylphenol having 6 to 24, preferably 8 to 22, in particular 9 to 18 carbon atoms per alkyl group, or mixtures thereof and at least one aldehyde are reacted with one another, about 0.5 2 mol, preferably 0.7 - 1.3 mol and in particular equimolar amounts of aldehyde can be used.
- Suitable alkylphenols are, in particular, n- and iso-hexylphenol, n- and iso-octylphenol, n- and iso-nonylphenol, n- and iso-decylphenol, n- and iso-dodecylphenol, tetradecylphenol, hexadecylphenol, octadecylphenol, eicosylphenol, tripropetraphenylphenol, tripropenylphenol (isobutenyl) phenol to C 24 .
- the alkylphenols are preferably para-substituted.
- the alkylphenols can carry one or more alkyl radicals. They are preferably at most 5 mol%, especially at most 20 mol% and especially at most 40 mol% with more than an alkyl group. Preferably carry at most 40 mol%, in particular at most 20 mol% of the alkylphenols used in the ortho position an alkyl radical.
- the alkylphenols ortho to the hydroxyl group are not included tertiary alkyl groups substituted.
- the aldehyde can be a mono- or dialdehyde and other functional groups wear like -COOH.
- Particularly suitable aldehydes are formaldehyde, acetaldehyde, Butyraldehyde, glutardialdehyde and glyoxalic acid, formaldehyde is preferred.
- the Formaldehyde can be in the form of paraformaldehyde or in the form of a preferred 20 - 40 wt .-% aqueous formalin solution can be used. It can too appropriate amounts of trioxane can be used.
- alkylphenol and aldehyde usually takes place in the presence of alkaline catalysts, for example alkali hydroxides or alkylamines, or of acidic catalysts, for example inorganic or organic acids, such as hydrochloric acid, sulfuric acid; Phosphoric acid, sulfonic acid, sulfamido acids or Haloacetic acids.
- alkaline catalysts for example alkali hydroxides or alkylamines
- acidic catalysts for example inorganic or organic acids, such as hydrochloric acid, sulfuric acid; Phosphoric acid, sulfonic acid, sulfamido acids or Haloacetic acids.
- the condensation is preferably solvent-free at 90 to 200 ° C, preferably carried out at 100 to 160 ° C.
- a water Azeotropic organic solvent for example toluene, xylene, higher aromatics or mixtures thereof.
- the reaction mixture is on a Temperature of 90 to 200 ° C, preferably 100-160 ° C heated, the resulting Water of reaction is removed during the reaction by azeotropic distillation. Solvent that does not have protons under the conditions of condensation split off, can remain in the products after the condensation reaction.
- the Resins can be used directly or after neutralization of the catalyst, optionally after further dilution of the solution with aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, e.g.
- the proportions by weight of components A) and B) in the additives according to the invention can vary widely depending on the application. They lay preferably between 10 and 99.999% by weight A) to 90 to 0.001% by weight B), in particular between 20 and 99.995% by weight A) to 80 to 0.005% by weight B).
- smaller portions of the Components B from 0.001 to 20% by weight, preferably 0.005 to 10% by weight B) used, whereas to optimize the lubricity larger portions B of for example 5 to 90% by weight, preferably 10 to 80% by weight and in particular 15 up to 75% by weight can be used.
- Paraffin dispersants are additives that increase the size when the oil cools reduce the precipitated paraffin crystals and also cause the Paraffin particles do not settle, but colloidally with significantly reduced Sedimentation efforts, remain dispersed.
- paraffin dispersants are preferably low molecular weight or polymeric, oil-soluble compounds with ionic or polar groups such as amine salts, imides and / or amides.
- Particularly preferred paraffin dispersants contain reaction products of secondary fatty amines with 8 to 36 carbon atoms, in particular dicocos fatty amine, ditallow fatty amine and distearyl amine.
- Paraffin dispersants which are obtained by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides (cf. US Pat. No. 4,211,534) have proven particularly useful.
- paraffin dispersants are copolymers of maleic anhydride and ⁇ , ⁇ -unsaturated compounds which can optionally be reacted with primary monoalkylamines and / or aliphatic alcohols (cf. EP-A-0 154 177), the reaction products of alkenyl spirobis lactones with amines (cf. EP- A-0 413 279 B1) and after EP-A-0 606 055 A2 reaction products of terpolymers based on ⁇ , ⁇ -unsaturated dicarboxylic acid anhydrides, ⁇ , ⁇ -unsaturated compounds and polyoxylalkylene ethers of lower unsaturated alcohols.
- paraffin dispersants are prepared by reacting compounds containing an acyl group with an amine.
- paraffin dispersants can be added to the additives according to the invention or added separately to the middle distillate to be added.
- Quantity ratio between paraffin dispersants and those according to the invention Additives is between 5: 1 and 1: 5 and preferably between 3: 1 and 1: 3.
- additives according to the invention also together with one or more oil-soluble Co-additives are used, which alone have the lubricating effect and / or Improve the cold flow properties of crude oils, lubricating oils or fuel oils.
- oil-soluble Co-additives are copolymers containing vinyl acetate or Terpolymers of ethylene, comb polymers and oil-soluble amphiphiles.
- the additives according to the invention in a mixture with ethylene / vinyl acetate / vinyl 2-ethylhexanoate terpolymers, Ethylene / vinyl acetate / neononanoic acid vinyl ester terpolymers and / or ethylene vinyl acetate / vinyl neodecanoate terpolymers to improve fluidity and Lubricating effect of mineral oils or mineral oil distillates.
- neodecanoic acid vinyl esters contain 10 to 35% by weight of vinyl acetate and 1 to 25 wt .-% of the respective long-chain vinyl ester. More preferred In addition to ethylene and 10 to 35% by weight of vinyl esters, copolymers also contain 0.5 to 20 wt .-% olefin with 3 to 10 carbon atoms such.
- the additives according to the invention are used together with comb polymers.
- comb polymers This is understood to mean polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone. They are preferably homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms. In the case of copolymers, at least 20%, preferably at least 30%, of the monomers have side chains (cf. Comb-like Polymers-Structure and Properties; NA Platé and VP Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff).
- Suitable comb polymers are, for example, fumarate / vinyl acetate copolymers (cf. EP 0 153 176 A1), copolymers of a C 6 -C 24 -a olefin and an NC 6 -C 22 alkylmaleimide (cf. EP-A-0 320 766), furthermore esterified olefin / maleic anhydride copolymers, polymers and copolymers of ⁇ -olefins and esterified copolymers of styrene and maleic anhydride.
- fumarate / vinyl acetate copolymers cf. EP 0 153 176 A1
- copolymers of a C 6 -C 24 -a olefin and an NC 6 -C 22 alkylmaleimide cf. EP-A-0 320 766
- esterified olefin / maleic anhydride copolymers polymers and copolymers of
- the mixing ratio (in parts by weight) of the additives according to the invention Ethylene copolymers or comb polymers are each 1:10 to 20: 1, preferably 1: 1 to 10: 1.
- the oily liquids according to the invention are particularly suitable for use as Suitable for fuel oil in diesel engines.
- the oily liquids according to the invention are oils as additives in quantities from 0.001 to 10% by weight, preferably 0.01 to 5% by weight and especially 0.02 to 2 wt .-% added. They can be used as such or dissolved in solvents, such as.
- aliphatic and / or aromatic hydrocarbons or Hydrocarbon mixtures such as Toluene, xylene, ethylbenzene, decane, Pentadecane, gasoline fractions, diesel, kerosene or commercial Solvent mixtures such as Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol, ®Isopar and ®Shellsol D types, as well as polar solvents such as Alcohols, glycols and esters can be used.
- Solvent Naphtha ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol, ®Isopar and ®Shellsol D types, as well as polar solvents such as Alcohols, glycols and esters can be used.
- polar solvents such as Alcohols, glycols and esters
- polar solvents such as Alcohols, glycols and esters
- the oily liquids according to the invention can be stored at elevated temperature for a long time without aging effects, without there being any signs of aging such as resinification and the formation of insoluble structures or deposits in storage containers and / or engine parts. They also improve the oxidation stability of the oils they contain. This is particularly advantageous for oils that contain large amounts of oils from cracking processes. Furthermore, they show an improvement in the lubricity of middle distillates that is superior to the individual components. The dosing rate required for setting the specification can thus be reduced.
- Another advantage of the oily liquids according to the invention is their advantage those used according to the prior art as lubricity additives Fatty acid esters reduced crystallization temperature. So you can also at low temperatures of, for example, 0 ° C to -20 ° C and sometimes also lower can be used easily.
- the oily liquids according to the invention are additives for use in Middle distillates are particularly suitable.
- Middle distillates are called especially those mineral oils that are obtained by distilling crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and heating oil.
- the oils can also contain alcohols such as methanol and / or ethanol or consist of these.
- the additives according to the invention are preferred used in middle distillates containing less than 350 ppm sulfur, in particular less than 200 ppm sulfur and in special cases less than 50 ppm or less than 10 ppm sulfur.
- the additives of the invention are also preferably in such middle distillates used, the 95% distillation points below 370 ° C, in particular 350 ° C and in special cases below 330 ° C.
- the oils with improved lubricity have a wear scar diameter of preferred measured in the HFRR test less than 460 ⁇ m, especially less than 450 ⁇ m.
- the oily according to the invention Liquids can also be used as components in lubricating oils.
- the oily liquids can be used alone or together with other additives be used, e.g. with pour point depressants, corrosion inhibitors, Antioxidants, sludge inhibitors, dehazers, conductivity improvers, lubricity additives, and additives to lower the cloud point.
- additives e.g. with pour point depressants, corrosion inhibitors, Antioxidants, sludge inhibitors, dehazers, conductivity improvers, lubricity additives, and additives to lower the cloud point.
- additive packages that include known ashless dispersion additives, detergents, defoamers, antioxidants, dehazers, Demulsifiers and corrosion inhibitors included.
- Iodine numbers are determined according to Kaufmann. For this purpose, a defined amount of a methanolic bromine solution is added to the sample, an amount of bromine which is equivalent to the content of double bonds being deposited. The excess bromine is back-titrated with sodium thiosulfate.
- the mixture After conditioning, the mixture is allowed to cool for one hour at room temperature. Then 500 ml of diesel fuel (test oil 1) is added and mixed well. After two hours of standing, the mixture is visually assessed for possible excretions, turbidity, insoluble components, etc., which give indications of oxidative changes (visual assessment). Then it is filtered through a 0.8 ⁇ m filter at a pressure difference of 800 mbar. The total amount must be filterable within 2 minutes, otherwise the volume filtered after 2 minutes is noted.
- test oil 1 diesel fuel
- the lubricating effect of the additives was tested using an HFRR device from PCS Instruments on additive oils at 60 ° C.
- the High Frequency Reciprocating Rig Test (HFRR) is described in D. Wei, H. Spikes, Wear, Vol. 111, No. 2, p. 217, 1986.
- the results are given as the coefficient of friction and wear scar (WS 1.4).
- a low wear scar and a low coefficient of friction (friction) show a good lubricating effect.
- Wear scar values of less than 460 ⁇ m is considered an indication of a sufficient lubricating effect, although in practice values of less than 400 ⁇ m are aimed for.
- the dosing rates in Table 6 relate to the amount of active ingredient dosed.
- Test oil 1 Test oil 2 distillation IBP [° C] 171 164 20% [° C] 218 214 90% [° C] 323 342 FBP [° C] 352 367 Cloud Point [° C] -8.2 -7.7 CFPP [° C] -12 -13 Density @ 15 ° C [g / cm 3 ] .8262 0.8293 Sulfur [ppm] 15 195 Characterization of the polar nitrogen-containing compounds used C1 Reaction product of a dodecenyl spirobislactone with a mixture of primary and secondary tallow fatty amine, 60% in solvent naphtha (produced according to EP-A-0413279) C2 Reaction product of a terpolymer from a C14 / 16- ⁇ -olefin, maleic anhydride and allyl polyglycol with 2 equivalents of ditallow fatty amine, 50% in solvent naphtha (produced according to EP-A-0606055) C3 Reaction
Abstract
Description
Die vorliegende Erfindung betrifft Öle mit verbesserter Oxidationsstabilität aus Fettsäureestern und Alkylphenolharzen, sowie deren Verwendung als Brennstofföle sowie zur Verbesserung der Schmierwirkung von entschwefelten Mitteldestillaten.The present invention relates to oils with improved oxidation stability Fatty acid esters and alkylphenol resins, and their use as fuel oils and to improve the lubricating effect of desulfurized middle distillates.
Im Zuge abnehmender Welterdölreserven und der Diskussion um die Umwelt beeinträchtigenden Konsequenzen des Verbrauchs fossiler und mineralischer Brennstoffe steigt das Interesse an alternativen, auf nachwachsenden Rohstoffen basierenden Energiequellen. Dazu gehören insbesondere native Öle und Fette pflanzlichen oder tierischen Ursprungs. Dies sind in der Regel Triglyceride von Fettsäuren mit 10 bis 24 C-Atomen, die einen den herkömmlichen Brennstoffen vergleichbaren Heizwert haben, aber gleichzeitig als biologisch abbaubar und umweltverträglich eingestuft werden.In the course of decreasing world oil reserves and the discussion about the environment adverse consequences of fossil and mineral consumption Fuels are becoming more and more interested in alternative, renewable raw materials based energy sources. These include, in particular, native oils and fats of vegetable or animal origin. These are usually triglycerides from Fatty acids with 10 to 24 carbon atoms, which are the same as conventional fuels have a comparable calorific value, but at the same time as biodegradable and be classified as environmentally friendly.
Aus tierischem oder pflanzlichem Material erhaltene Öle sind hauptsächlich Stoffwechselprodukte, die Triglyceride von Monocarbonsäuren umfassen, z. B. Säuren mit 10 bis 25 Kohlenstoffatomen, und der Formel entsprechen, in der R ein aliphatischer Rest mit 10 bis 25 Kohlenstoffatomen ist, der gesättigt oder ungesättigt sein kann.Oils obtained from animal or vegetable material are mainly metabolites which include triglycerides of monocarboxylic acids, e.g. B. acids with 10 to 25 carbon atoms, and the formula correspond in which R is an aliphatic radical having 10 to 25 carbon atoms, which may be saturated or unsaturated.
Im allgemeinen enthalten solche Öle Glyceride von einer Reihe von Säuren, deren Anzahl und Sorte mit der Quelle des Öls variiert, und sie können zusätzlich Phosphoglyceride enthalten. Solche Öle können nach im Stand der Technik bekannten Verfahren erhalten werden.Generally, such oils contain glycerides from a number of acids, the Number and variety varies with the source of the oil and they can be added Contain phosphoglycerides. Such oils can be found in the prior art known methods can be obtained.
Auf Grund der teilweise unbefriedigenden physikalischen Eigenschaften der Triglyceride ist die Technik dazu übergegangen, die natürlich vorkommenden Triglyceride in Fettsäureester niederer Alkohole wie Methanol oder Ethanol zu überführen.Due to the partially unsatisfactory physical properties of the Triglyceride has become the technique of naturally occurring Triglycerides in fatty acid esters of lower alcohols such as methanol or ethanol convict.
Neben dem direkten Einsatz als Brennstoff werden Fettsäurealkylester auch als Additive zum Beispiel für Mineralöle und Mineralöldestillate eingesetzt: Insbesondere Brennstofföle mit einem auf weniger als 500 ppm abgesenkten Schwefelgehalt besitzen derart schlechte reibungs- und verschleißmindernde Eigenschaften, daß ihnen sogenannte Lubricity-Additive zugesetzt werden müssen. Diese basieren unter anderem auf Estern ungesättigter Fettsäuren mit niederen Alkoholen (Biodiesel).In addition to being used directly as a fuel, fatty acid alkyl esters are also used as Additives used for example for mineral oils and mineral oil distillates: In particular, fuel oils with a reduced to less than 500 ppm Sulfur content has such poor friction and wear-reducing properties Properties that so-called lubricity additives must be added to them. These are based among other things on esters of unsaturated fatty acids with lower ones Alcohols (biodiesel).
Die technisch als Brennstofföle und Additive eingesetzten öligen Flüssigkeiten basieren hauptsächlich auf Ölen aus natürlichen Quellen wie Raps, Sonnenblumen, Soya und ähnlichen Ölsaaten. Diese weisen einen hohen Anteil an ungesättigten Fettsäuren von mehr als 50 % und bevorzugt von mehr als 80 % auf, was ihnen akzeptable rheologische Eigenschaften insbesondere in der Kälte verleiht.The oily liquids used technically as fuel oils and additives are mainly based on oils from natural sources such as rapeseed, sunflowers, Soya and similar oil seeds. These have a high proportion of unsaturated Fatty acids of more than 50% and preferably of more than 80% on what gives them gives acceptable rheological properties, especially in the cold.
So offenbart EP-A-0635558 die Verwendung von Biodiesel auf Basis von C1-C5-Alkylestern gesättigter und ungesättigter, geradkettiger C12-C22-Fettsäuren als Schmierverbesserer für Gasöle mit niedrigem Schwefel- und Aromatengehalt.For example, EP-A-0635558 discloses the use of biodiesel based on C 1 -C 5 alkyl esters of saturated and unsaturated, straight-chain C 12 -C 22 fatty acids as lubrication improvers for gas oils with a low sulfur and aromatic content.
EP-A-0935645 offenbart die Verwendung von C1-C30-Alkylphenolharzen als Lubricity-Additive für schwefelarmen Diesel. In den Beispielen belegt sind C18- und C24-Alkylphenolharze.EP-A-0935645 discloses the use of C 1 -C 30 alkylphenol resins as lubricity additives for low-sulfur diesel. The examples show C 18 and C 24 alkylphenol resins.
WO-99/61562 offenbart Mischungen aus Alkylphenolharzen, stickstoffhaltigen Verbindungen und Ethylen-Copolymeren als Kälte- und Lubricity-Additive für schwefelarmen Diesel.WO-99/61562 discloses mixtures of alkylphenol resins, nitrogenous ones Compounds and ethylene copolymers as refrigeration and lubricity additives for low sulfur diesel.
DE-A-10111857 offenbart Ester aus überwiegend gesättigten unverzweigten Monofettsäuren mit Mischungen aus C1-C4-Monoalkoholen mit methylierten Monound/oder Dihydroxybenzolen als Zusatz zu schwefelfreiem Mineraldieselkraftstoff. Die Hydroxybenzole verbessern u.a. die Oxidationsstabilität der Additive.DE-A-10111857 discloses esters of predominantly saturated unbranched mono-fatty acids with mixtures of C 1 -C 4 monoalcohols with methylated monound / or dihydroxybenzenes as an additive to sulfur-free mineral diesel fuel. The hydroxybenzenes improve, among other things, the oxidation stability of the additives.
Die auf Estern ungesättigter Fettsäuren basierenden öligen Flüssigkeiten, die auf Grund ihrer rheologischen Eigenschaften gegenüber den auf gesättigten Fettsäuren basierenden Estern bevorzugt werden, können bei längerer Lagerung insbesondere unter erhöhter Temperatur zu nur noch bedingt öllöslichen Produkten verharzen. Dies kann zur Bildung von viskosen Ausscheidungen und Ablagerungen im Lagerbehälter sowie im additivierten Brennstofföl führen. Auch im Motor kann dies insbesondere an den Ventilen und Einspritzdüsen zu Ablagerungen führen.The oily liquids based on unsaturated fatty acids based on Because of their rheological properties compared to those on saturated fatty acids based esters may be preferred, in particular with longer storage Resin under elevated temperature to only partially oil-soluble products. This can lead to the formation of viscous deposits and deposits in the Guide the storage container and the additive fuel oil. This can also happen in the engine lead to deposits, particularly on the valves and injectors.
Darüber hinaus ist die Wirksamkeit der aus landwirtschaftlicher Produktion in großen Mengen und preiswert zur Verfügung stehenden Fettsäureester auf Basis von Ölsaaten als Lubricity-Additive vergleichsweise gering. Zur Erzielung eines in der Praxis ausreichenden Effekts sind folglich hohe Dosierraten von 1.000 ppm und mehr erforderlich, was einen hohen logistischen Aufwand erfordert.In addition, the effectiveness of agricultural production is great Amounts and inexpensive available fatty acid esters based on Oilseeds as lubricity additives are comparatively low. To achieve one in the High dosage rates of 1,000 ppm and are consequently sufficient in practice more is required, which requires a high logistical effort.
Aufgabe vorliegender Erfindung war daher, Brennstofföle und Additive auf Basis ungesättigter pflanzlicher und tierischer Öle zu finden, die eine gegenüber dem Stand der Technik verbesserte Oxidationsstabilität und gleichzeitig eine verbesserte Wirksamkeit als Lubricity-Additiv für schwefelreduzierte Mineralöle und Mineralöldestillate aufweisen.The object of the present invention was therefore to base fuel oils and additives to find unsaturated vegetable and animal oils that are one versus the other State of the art improved oxidation stability and at the same time improved Efficacy as a lubricity additive for sulfur-reduced mineral oils and Have mineral oil distillates.
Überraschenderweise wurde gefunden, dass Kombinationen von Estern aus ungesättigten Fettsäuren mit Alkylphenol-Aldehydharzen eine deutlich verbesserte Oxidationsstabilität aufweisen. Des weiteren zeigen sie in schwefelarmen Brennstoffölen eine den Einzelbestandteilen überlegene Schmierwirkung.Surprisingly, it was found that combinations of esters unsaturated fatty acids with alkylphenol-aldehyde resins a significantly improved Have oxidation stability. Furthermore they show in low sulfur Fuel oils have a superior lubricating effect to the individual components.
Gegenstand der Erfindung sind daher ölige Flüssigkeiten enthaltend
Die oben definierten öligen Flüssigkeiten werden im folgenden auch als Additive bezeichnet.The oily liquids defined above are also used in the following as additives designated.
Ein weiterer Gegenstand der Erfindung ist die Verwendung der oben definierten öligen Flüssigkeiten als Brennstofföl.Another object of the invention is the use of those defined above oily liquids as fuel oil.
Ein weiterer Gegenstand der Erfindung sind Brennstofföle mit maximal 0,035 Gew.-% Schwefelgehalt, die die erfindungsgemäßen Additive enthalten.Another object of the invention are fuel oils with maximum 0.035 wt .-% sulfur content, which contain the additives according to the invention.
Ein weiterer Gegenstand der Erfindung ist die Verwendung der erfindungsgemäßen Additive zur Verbesserung der Schmierwirkung von Brennstoffölen mit höchstens 0,035 Gew.-% Schwefelgehalt.Another object of the invention is the use of the invention Additives to improve the lubricating effect of fuel oils with at most 0.035% by weight sulfur content.
Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Verbesserung der Schmierwirkung von Brennstoffölen mit einem Schwefelgehalt von maximal 0,035 Gew.-%, indem man den Brennstoffölen das erfindungsgemäße Additiv zusetzt.Another object of the invention is a method for improving the Lubricating effect of fuel oils with a maximum sulfur content 0.035% by weight by adding the additive according to the invention to the fuel oils added.
Bevorzugte Fettsäuren, die Bestandteil der Ester A) sind, sind solche mit 10 bis 26 C-Atomen, insbesondere 12 bis 22 C-Atomen. Die Alkylreste bzw. Alkenylreste der Fettsäuren bestehen im wesentlichen aus Kohlenstoff und Wasserstoff. Sie können jedoch weitere Substituenten wie z.B. Hydroxy-, Halogen-, Amino- oder Nitrogruppen tragen, sofern diese den vorwiegenden Kohlenwasserstoffcharakter nicht beeinträchtigen. Die Fettsäuren enthalten vorzugsweise mindestens eine Doppelbindung. Sie können mehrere Doppelbindungen, beispielsweise 2 oder 3 Doppelbindungen, enthalten und natürlicher oder synthetischer Herkunft sein. Bei mehrfach ungesättigten Carbonsäuren können deren Doppelbindungen isoliert oder auch konjugiert sein. Bevorzugt sind Mischungen aus zwei oder mehr ungesättigten Fettsäuren mit 10 bis 26 C-Atomen. In besonders bevorzugten Fettsäuremischungen enthalten mindestens 75 Gew.-%, speziell mindestens 90 Gew.-% der Fettsäuren eine oder mehrere Doppelbindungen. Die Jodzahlen der den erfindungsgemäßen Estern zugrunde liegenden Fettsäuren bzw. Fettsäuregemische liegen bevorzugt oberhalb 50 g J/100 g, besonders bevorzugt zwischen 100 und 190 g J/100 g, insbesondere zwischen 110 und 180 g J/100 g und speziell zwischen 120 und 180 g I/100 g Fettsäure bzw. Fettsäuregemisch.Preferred fatty acids which are part of the ester A) are those with 10 to 26 C atoms, in particular 12 to 22 C atoms. The alkyl residues or alkenyl residues of Fatty acids consist essentially of carbon and hydrogen. You can however other substituents such as e.g. Hydroxy, halogen, amino or Nitro groups have the predominant hydrocarbon character do not interfere. The fatty acids preferably contain at least one Double bond. You can have several double bonds, for example 2 or 3 Double bonds, contained and be of natural or synthetic origin. at polyunsaturated carboxylic acids can isolate their double bonds or also be conjugated. Mixtures of two or more unsaturated are preferred Fatty acids with 10 to 26 carbon atoms. In particularly preferred Fatty acid mixtures contain at least 75% by weight, especially at least 90 % By weight of the fatty acids one or more double bonds. The iodine numbers of the Fatty acids or fatty acid mixtures on which the esters according to the invention are based are preferably above 50 g J / 100 g, particularly preferably between 100 and 190 g J / 100 g, in particular between 110 and 180 g J / 100 g and especially between 120 and 180 g I / 100 g fatty acid or fatty acid mixture.
Geeignete ungesättigte Fettsäuren sind beispielsweise Öl-, Eruca-, Palmitolein-, Myristolein-, Linol-, Linolen-, Elaeosterin-, Arachidon- und/oder Ricinolsäure. Bevorzugt werden erfindungsgemäß aus natürlichen Fetten und Ölen gewonnene Fettsäuremischungen bzw. -fraktionen, wie z.B. Erdnussöl-, Fisch-, Leinöl-, Palmöl-, Rapsöl-, Ricinen-, Ricinusöl-, Rüböl-, Sojaöl-, Sonnenblumenöl-, Färberdistel- und Tallölfettsäure eingesetzt, die entsprechende Jodzahlen aufweisen.Suitable unsaturated fatty acids are, for example, oleic, eruca, palmitoleic, Myristoleic, linoleic, linolenic, elaeosteric, arachidonic and / or ricinoleic acid. According to the invention, those obtained from natural fats and oils are preferred Fatty acid mixtures or fractions, e.g. Peanut oil, fish, linseed oil, palm oil, Rapeseed oil, ricin oil, castor oil, rapeseed oil, soybean oil, sunflower oil, safflower and Tall oil fatty acid used, which have corresponding iodine numbers.
Als Bestandteil der Fettsäuremischungen ebenfalls geeignet sind Dicarbonsäuren, wie Dimerfettsäuren und Alkyl- sowie Alkenylbernsteinsäuren mit C8-C50-Alk(en)ylresten, bevorzugt mit C8-C40-, insbesondere mit C12-C22-Alk(en)ylresten. Die Alkylreste können linear wie auch verzweigt (oligomerisierte Alkene, Polyisobutylen) und gesättigt oder ungesättigt sein. Bevorzugt sind Anteile von bis zu 10 Gew.-%, insbesondere weniger als 5 Gew.-% bezogen auf den Bestandteil A).Also suitable as components of the fatty acid mixtures are dicarboxylic acids, such as dimer fatty acids and alkyl and alkenyl succinic acids with C 8 -C 50 alk (en) yl radicals, preferably with C 8 -C 40 -, in particular with C 12 -C 22 alk (en) ylresten. The alkyl radicals can be linear or branched (oligomerized alkenes, polyisobutylene) and saturated or unsaturated. Contents of up to 10% by weight, in particular less than 5% by weight, based on component A) are preferred.
Daneben können die Fettsäuremischungen untergeordnete Mengen, d.h. bis zu 20 Gew.-%, bevorzugt weniger als 10%, insbesondere weniger als 5 % und speziell weniger als 2 % gesättigter Fettsäuren wie beispielsweise Laurin-, Tridecan-, Myristin-, Pentadecan-, Palmitin-, Margarin-, Stearin-, Isostearin-, Arachin- und Behensäure enthalten.In addition, the fatty acid mixtures can have minor amounts, i.e. up to 20% by weight, preferably less than 10%, in particular less than 5% and especially less than 2% saturated fatty acids such as lauric, tridecane, Myristin, pentadecane, palmitin, margarine, stearin, isostearin, arachine and Contain beenic acid.
Die Fettsäuren können weiterhin 1-40 Gew.-%, speziell 1-25 Gew.-%, insbesondere
1-5 Gew.-% Harzsäuren enthalten.
Geeignete Alkohole enthalten 1 bis 5 Kohlenstoffatome. Besonders geeignete
Alkohole sind Methanol und Ethanol, insbesondere Methanol.The fatty acids can further contain 1-40% by weight, especially 1-25% by weight, in particular 1-5% by weight, of resin acids.
Suitable alcohols contain 1 to 5 carbon atoms. Particularly suitable alcohols are methanol and ethanol, especially methanol.
Die Ester sind aus Alkoholen und Fettsäuren in bekannter Weise durch Veresterung herstellbar. Bevorzugt ist die Umesterung natürlich vorkommender Fette und Öle mit niederen Alkoholen und insbesondere mit Methanol, wobei als Nebenprodukt Glycerin entsteht. Bevorzugt sind solche Ester, die aus einem Fettsäuregemisch herstellbar sind.The esters are made from alcohols and fatty acids in a known manner by esterification produced. The transesterification of naturally occurring fats and oils is preferred lower alcohols and especially with methanol, being a by-product Glycerin is created. Preferred esters are those which consist of a fatty acid mixture are producible.
Die im erfindungsgemäßen Additiv enthaltenen Alkylphenol-Aldehyd-Harze (B) sind prinzipiell bekannt und beispielsweise im Römpp Chemie Lexikon, 9. Auflage, Thieme Verlag 1988-92, Band 4, S. 3351ff. beschrieben. Die Alkyl- oder Alkenylreste des Alkylphenols besitzen 6 - 24, bevorzugt 8 - 22, insbesondere 9 - 18 Kohlenstoffatome. Sie können linear oder bevorzugt verzweigt sein, wobei die Verzweigung sekundäre wie auch tertiäre Strukturelemente enthalten kann. Bevorzugt handelt es sich um n- und iso-Hexyl, n- und iso-Octyl, n- und iso-Nonyl, n-und iso-Decyl, n- und iso-Dodecyl, Tetradecyl, Hexadecyl, Octadecyl, Eicosyl sowie Tripropenyl, Tetrapropenyl, Pentapropenyl und Polyisobutenyl bis C24. Das Alkylphenol-Aldehyd-Harz kann auch bis zu 20 mol-% Phenoleinheiten und/oder Alkylphenole mit kurzen Alkyketten wie z. B. Butylphenol enthalten. Für das Alkylphenol-Aldehydharz können gleiche oder verschiedene Alkylphenole verwendet werden.The alkylphenol-aldehyde resins (B) contained in the additive according to the invention are known in principle and are described, for example, in the Römpp Chemie Lexikon, 9th edition, Thieme Verlag 1988-92, Volume 4, pp. 3351ff. described. The alkyl or alkenyl radicals of the alkylphenol have 6-24, preferably 8-22, in particular 9-18, carbon atoms. They can be linear or preferably branched, the branching being able to contain secondary as well as tertiary structural elements. It is preferably n- and iso-hexyl, n- and iso-octyl, n- and iso-nonyl, n- and iso-decyl, n- and iso-dodecyl, tetradecyl, hexadecyl, octadecyl, eicosyl and tripropenyl, Tetrapropenyl, pentapropenyl and polyisobutenyl to C 24 . The alkylphenol-aldehyde resin can also contain up to 20 mol% phenol units and / or alkylphenols with short alkyl chains such as e.g. B. contain butylphenol. The same or different alkylphenols can be used for the alkylphenol-aldehyde resin.
Der Aldehyd im Alkylphenol-Aldehyd-Harz besitzt 1 bis 10, bevorzugt 1 bis 4 Kohlenstoffatome und kann weitere funktionelle Gruppen tragen. Bevorzugt ist er ein aliphatischer Aldehyd, besonders bevorzugt ist er Formaldehyd. The aldehyde in the alkylphenol-aldehyde resin has 1 to 10, preferably 1 to 4 Carbon atoms and can carry other functional groups. It is preferably a aliphatic aldehyde, particularly preferably it is formaldehyde.
Das Molekulargewicht der Alkylphenol-Aldehyd-Harze beträgt vorzugsweise 350 - 10.000, insbesondere 400 - 5000 g/mol. Bevorzugt entspricht dies einem Kondensationsgrad n von 3 bis 40, insbesondere von 4 bis 20. Voraussetzung ist hierbei, dass die Harze öllöslich sind.The molecular weight of the alkylphenol-aldehyde resins is preferably 350- 10,000, in particular 400 - 5000 g / mol. This preferably corresponds to one Degree of condensation n from 3 to 40, in particular from 4 to 20. Prerequisite here that the resins are oil-soluble.
In einer bevorzugten Ausführungsform der Erfindung handelt es sich bei diesen Alkylphenol-Formaldehydharzen um solche, die Oligo- oder Polymere mit einer repetitiven Struktureinheit der Formel sind, worin RA für C6-C24-Alkyl oder -Alkenyl und n für eine Zahl von 2 bis 50 steht.In a preferred embodiment of the invention, these alkylphenol-formaldehyde resins are those which contain oligomers or polymers with a repetitive structural unit of the formula are where R A is C 6 -C 24 alkyl or alkenyl and n is a number from 2 to 50.
Die Herstellung der Alkylphenol-Aldehyd-Harze erfolgt in bekannter Weise durch basische Katalyse, wobei Kondensationsprodukte vom Resoltyp entstehen, oder durch saure Katalyse, wobei Kondensationsprodukte vom Novolaktyp entstehen.The alkylphenol-aldehyde resins are prepared in a known manner by basic catalysis, whereby condensation products of the resol type arise, or by acidic catalysis, producing condensation products of the novolak type.
Die nach beiden Arten gewonnenen Kondensate sind für die erfindungsgemäßen Zusammensetzungen geeignet. Bevorzugt ist die Kondensation in Gegenwart von sauren Katalysatoren.The condensates obtained in both ways are for the inventive ones Suitable compositions. The condensation in the presence of acidic catalysts.
Zur Herstellung der Alkylphenol-Aldehyd-Harze werden ein Alkylphenol mit 6 - 24,
bevorzugt 8 - 22, insbesondere 9 - 18 C-Atomen je Alkylgruppe, oder Gemische
hiervon und mindestens ein Aldehyd miteinander umgesetzt, wobei pro mol
Alkylphenolverbindung etwa 0,5 - 2 mol, vorzugsweise
0,7 - 1,3 mol und insbesondere äquimolare Mengen Aldehyd eingesetzt werden.To prepare the alkylphenol-aldehyde resins, an alkylphenol having 6 to 24, preferably 8 to 22, in particular 9 to 18 carbon atoms per alkyl group, or mixtures thereof and at least one aldehyde are reacted with one another, about 0.5 2 mol, preferably
0.7 - 1.3 mol and in particular equimolar amounts of aldehyde can be used.
Geeignete Alkylphenole sind insbesondere n- und iso-Hexylphenol, n- und isoOctylphenol, n- und iso- Nonylphenol, n- und iso-Decylphenol, n- und iso-Dodecylphenol, Tetradecylphenol, Hexadecylphenol, Octadecylphenol, Eicosylphenol, Tripropenylphenol, Tetrapropenylphenol und Polyi(isobutenyl)phenol bis C24.Suitable alkylphenols are, in particular, n- and iso-hexylphenol, n- and iso-octylphenol, n- and iso-nonylphenol, n- and iso-decylphenol, n- and iso-dodecylphenol, tetradecylphenol, hexadecylphenol, octadecylphenol, eicosylphenol, tripropetraphenylphenol, tripropenylphenol (isobutenyl) phenol to C 24 .
Die Alkylphenole sind vorzugsweise para-substituiert. Die Alkylphenole können einen oder mehrere Alkylreste tragen. Vorzugsweise sind sie zu höchstens 5 mol-%, insbesondere zu höchstens 20 mol-% und speziell höchstens 40 mol-% mit mehr als einer Alkylgruppe substituiert. Bevorzugt tragen höchstens 40 mol-%, insbesondere höchstens 20 mol-% der eingesetzten Alkylphenole in ortho-Position einen Alkylrest. Speziell sind die Alkylphenole in ortho-Position zur Hydroxylgruppe nicht mit tertiären Alkylgruppen substituiert.The alkylphenols are preferably para-substituted. The alkylphenols can carry one or more alkyl radicals. They are preferably at most 5 mol%, especially at most 20 mol% and especially at most 40 mol% with more than an alkyl group. Preferably carry at most 40 mol%, in particular at most 20 mol% of the alkylphenols used in the ortho position an alkyl radical. In particular, the alkylphenols ortho to the hydroxyl group are not included tertiary alkyl groups substituted.
Der Aldehyd kann ein Mono- oder Dialdehyd sein und weitere funktionelle Gruppen wie -COOH tragen. Besonders geeignete Aldehyde sind Formaldehyd, Acetaldehyd, Butyraldehyd, Glutardialdehyd und Glyoxalsäure, bevorzugt ist Formaldehyd. Der Formaldehyd kann in Form von Paraformaldehyd oder in Form einer vorzugsweise 20 - 40 gew.-%igen wässrigen Formalinlösung eingesetzt werden. Es können auch entsprechende Mengen an Trioxan verwendet werden.The aldehyde can be a mono- or dialdehyde and other functional groups wear like -COOH. Particularly suitable aldehydes are formaldehyde, acetaldehyde, Butyraldehyde, glutardialdehyde and glyoxalic acid, formaldehyde is preferred. The Formaldehyde can be in the form of paraformaldehyde or in the form of a preferred 20 - 40 wt .-% aqueous formalin solution can be used. It can too appropriate amounts of trioxane can be used.
Die Umsetzung von Alkylphenol und Aldehyd erfolgt üblicherweise in Gegenwart von alkalischen Katalysatoren, beispielsweise Alkalihydroxiden oder Alkylaminen, oder von sauren Katalysatoren, beispielsweise anorganischen oder organischen Säuren, wie Salzsäure, Schwefelsäure; Phosphorsäure, Sulfonsäure, Sulfamidosäuren oder Halogenessigsäuren. Die Kondensation wird bevorzugt lösemittelfrei bei 90 bis 200°C, bevorzugt bei 100 bis 160°C durchgeführt. In einer weiteren bevorzugten Ausführungsform erfolgt die Umsetzung in Gegenwart eines mit Wasser ein Azeotrop bildenden organischen Lösungsmittels, beispielsweise Toluol, Xylol, höheren Aromaten oder Gemischen hiervon. Das Reaktionsgemisch wird auf eine Temperatur von 90 bis 200°C, bevorzugt 100 - 160°C erhitzt, wobei das entstehende Reaktionswasser während der Umsetzung durch azeotrope Destillation entfernt wird. Lösungsmittel, die unter den Bedingungen der Kondensation keine Protonen abspalten, können nach der Kondensationsreaktion in den Produkten bleiben. Die Harze können direkt oder nach Neutralisation des Katalysators eingesetzt werden, gegebenenfalls nach weiterer Verdünnung der Lösung mit aliphatischen und/oder aromatischen Kohlenwasserstoffen oder Kohlenwasserstoffgemischen, z.B. Benzinfraktionen, Kerosin, Decan, Pentadecan, Toluol, Xylol, Ethylbenzol oder Lösungsmitteln wie ®Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol, ®ISOPAR- und ®Shellsol D-Typen.The reaction of alkylphenol and aldehyde usually takes place in the presence of alkaline catalysts, for example alkali hydroxides or alkylamines, or of acidic catalysts, for example inorganic or organic acids, such as hydrochloric acid, sulfuric acid; Phosphoric acid, sulfonic acid, sulfamido acids or Haloacetic acids. The condensation is preferably solvent-free at 90 to 200 ° C, preferably carried out at 100 to 160 ° C. In another preferred The embodiment is carried out in the presence of a water Azeotropic organic solvent, for example toluene, xylene, higher aromatics or mixtures thereof. The reaction mixture is on a Temperature of 90 to 200 ° C, preferably 100-160 ° C heated, the resulting Water of reaction is removed during the reaction by azeotropic distillation. Solvent that does not have protons under the conditions of condensation split off, can remain in the products after the condensation reaction. The Resins can be used directly or after neutralization of the catalyst, optionally after further dilution of the solution with aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, e.g. Gasoline fractions, kerosene, decane, pentadecane, toluene, xylene, ethylbenzene or Solvents such as ®Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol, ®ISOPAR and ®Shellsol D types.
Die Gewichtsanteile der Bestandteile A) und B) in den erfindungsgemäßen Additiven können je nach Anwendungsfall in weiten Grenzen variieren. Sie liegen vorzugsweise zwischen 10 und 99,999 Gew.-% A) zu 90 bis 0,001 Gew.-% B), insbesondere zwischen 20 und 99,995 Gew.-% A) zu 80 bis 0,005 Gew.-% B). Dabei werden zur Stabilisierung der Fettsäureester bevorzugt kleinere Anteile der Komponenten B von 0,001 bis 20 Gew.-%, bevorzugt 0,005 bis 10 Gew.-% B) eingesetzt, wogegen zur Optimierung der Schmierfähigkeit größere Anteile B von beispielsweise 5 bis 90 Gew.-%, bevorzugt 10 bis 80 Gew.-% und insbesondere 15 bis 75 Gew.-% eingesetzt werden.The proportions by weight of components A) and B) in the additives according to the invention can vary widely depending on the application. they lay preferably between 10 and 99.999% by weight A) to 90 to 0.001% by weight B), in particular between 20 and 99.995% by weight A) to 80 to 0.005% by weight B). In order to stabilize the fatty acid esters, smaller portions of the Components B from 0.001 to 20% by weight, preferably 0.005 to 10% by weight B) used, whereas to optimize the lubricity larger portions B of for example 5 to 90% by weight, preferably 10 to 80% by weight and in particular 15 up to 75% by weight can be used.
Überraschenderweise wurde ebenfalls gefunden, dass eine weitere Steigerung der Wirksamkeit als Lubricity-Additiv erzielt wird, wenn die erfindungsgemäßen Mischungen zusammen mit stickstoffhaltigen Paraffindispergatoren eingesetzt werden. Paraffindispergatoren sind Additive, die bei Abkühlung des Öls die Größe der ausfallenden Paraffinkristalle reduzieren und darüber hinaus bewirken, dass die Paraffinpartikel sich nicht absetzen, sondern kolloidal mit deutlich reduziertem Sedimentationsbestreben, dispergiert bleiben.Surprisingly, it was also found that a further increase in Effectiveness as a lubricity additive is achieved if the inventive Mixtures used together with nitrogen-containing paraffin dispersants become. Paraffin dispersants are additives that increase the size when the oil cools reduce the precipitated paraffin crystals and also cause the Paraffin particles do not settle, but colloidally with significantly reduced Sedimentation efforts, remain dispersed.
Bei den Paraffindispergatoren handelt es sich vorzugsweise um niedermolekulare
oder polymere, öllösliche Verbindungen mit ionischen oder polaren Gruppen wie
z.B. Aminsalze, Imide und/oder Amide. Besonders bevorzugte Paraffindispergatoren
enthalten Umsetzungsprodukte sekundärer Fettamine mit 8 bis 36 C-Atomen,
insbesondere Dicocosfettamin, Ditalgfettamin und Distearylamin. Besonders
bewährt haben sich Paraffindispergatoren, die durch Reaktion aliphatischer oder
aromatischer Amine, vorzugsweise langkettiger aliphatischer Amine, mit
aliphatischen oder aromatischen Mono-, Di-, Tri- oder Tetracarbonsäuren oder
deren Anhydriden erhalten werden (vgl. US 4 211 534). Andere
Paraffindispergatoren sind Copolymere des Maleinsäureanhydrids und α,β-ungesättigter
Verbindungen, die gegebenenfalls mit primären Monoalkylaminen
und/oder aliphatischen Alkoholen umgesetzt werden können (vgl. EP-A-0 154 177),
die Umsetzungsprodukte von Alkenylspirobislactonen mit Aminen (vgl. EP-A-0 413
279 B1) und nach
EP-A-0 606 055 A2 Umsetzungsprodukte von Terpolymeren auf Basis
α,β-ungesättigter Dicarbonsäureanhydride, α,β-ungesättigter Verbindungen und
Polyoxylalkylenether niederer ungesättigter Alkohole.
Besonders bevorzugte Paraffindispergatoren werden durch Reaktion von
Verbindungen, die eine Acylgruppe enthalten, mit einem Amin hergestellt. Bei
diesem Amin handelt es sich um eine Verbindung der Formel NR6R7R8, worin R6, R7
und R8 gleich oder verschieden sein können, und wenigstens eine dieser Gruppen
für C8-C36-Alkyl, C6-C36-Cycloalkyl, C8-C36-Alkenyl, insbesondere C12-C24-Alkyl, C12-C24-Alkenyl
oder Cyclohexyl steht, und die übrigen Gruppen entweder Wasserstoff,
C1-C36-Alkyl, C2-C36-Alkenyl, Cyclohexyl, oder eine Gruppe der Formeln ―(A-O)x-E
oder -(CH2)n-NYZ bedeuten, worin A für eine Ethylen- oder Propylengruppe steht, x
eine Zahl von 1 bis 50, E = H, C1-C30-Alkyl, C5-C12-Cycloalkyl oder C6-C30-Aryl, und n
2, 3 oder 4 bedeuten, und Y und Z unabhängig voneinander H, C1-C30-Alkyl oder
―(A-O)x bedeuten. Unter Acylgruppe wird hier eine funktionelle Gruppe folgender
Formel verstanden:
EP-A-0 606 055 A2 reaction products of terpolymers based on α, β-unsaturated dicarboxylic acid anhydrides, α, β-unsaturated compounds and polyoxylalkylene ethers of lower unsaturated alcohols.
Particularly preferred paraffin dispersants are prepared by reacting compounds containing an acyl group with an amine. This amine is a compound of the formula NR 6 R 7 R 8 , in which R 6 , R 7 and R 8 can be the same or different, and at least one of these groups for C 8 -C 36 alkyl, C 6 - C 36 cycloalkyl, C 8 -C 36 alkenyl, in particular C 12 -C 24 alkyl, C 12 -C 24 alkenyl or cyclohexyl, and the remaining groups are either hydrogen, C 1 -C 36 alkyl, C 2 -C 36 alkenyl, cyclohexyl, or a group of the formulas - (AO) x -E or - (CH 2 ) n -NYZ, where A is an ethylene or propylene group, x is a number from 1 to 50, E = H, C 1 -C 30 alkyl, C 5 -C 12 cycloalkyl or C 6 -C 30 aryl, and n is 2, 3 or 4, and Y and Z independently of one another are H, C 1 -C 30 - Alkyl or - (AO) x mean. Acyl group is understood here to mean a functional group of the following formula:
Die Paraffindispergatoren können den erfindungsgemäßen Additiven beigemischt oder separat dem zu additivierenden Mitteldestillat zugesetzt werden. Das Mengenverhältnis zwischen Paraffindispergatoren und den erfindungsgemäßen Additiven liegt zwischen 5:1 und 1:5 und bevorzugt zwischen 3:1 und 1:3.The paraffin dispersants can be added to the additives according to the invention or added separately to the middle distillate to be added. The Quantity ratio between paraffin dispersants and those according to the invention Additives is between 5: 1 and 1: 5 and preferably between 3: 1 and 1: 3.
Zur Herstellung von Additivpaketen für spezielle Problemlösungen können die erfindungsgemäßen Additive auch zusammen mit einem oder mehreren öllöslichen Co-Additiven eingesetzt werden, die für sich allein die Schmierwirkung und/oder die Kaltfließeigenschaften von Rohölen, Schmierölen oder Brennstoffölen verbessern. Beispiele solcher Co-Additive sind Vinylacetat enthaltende Copolymerisate oder Terpolymerisate des Ethylens, Kammpolymere sowie öllösliche Amphiphile. For the production of additive packages for special problem solutions the additives according to the invention also together with one or more oil-soluble Co-additives are used, which alone have the lubricating effect and / or Improve the cold flow properties of crude oils, lubricating oils or fuel oils. Examples of such co-additives are copolymers containing vinyl acetate or Terpolymers of ethylene, comb polymers and oil-soluble amphiphiles.
So haben sich Mischungen der erfindungsgemäßen Additive mit Copolymerisaten hervorragend bewährt, die 10 bis 40 Gew.-% Vinylacetat und 60 bis 90 Gew.-% Ethylen enthalten. Nach einer weiteren Ausgestaltung der Erfindung setzt man die erfindungsgemäßen Additive in Mischung mit Ethylen/Vinylacetat/Vinyl-2-ethylhexanoat-Terpolymeren, Ethylen/Vinylacetat/ Neononansäurevinylester-Terpolymeren und/oder Ethylen-Vinylacetat/ Neodecansäurevinylester-Terpolymeren zur gleichzeitigen Verbesserung der Fließfähigkeit und Schmierwirkung von Mineralölen oder Mineralöldestillaten ein. Die Terpolymerisate der 2-Ethylhexansäurevinylester, Neononansäurevinylester bzw. der Neodecansäurevinylester enthalten außer Ethylen 10 bis 35 Gew.-% Vinylacetat und 1 bis 25 Gew.-% des jeweiligen langkettigen Vinylesters. Weitere bevorzugte Copolymere enthalten neben Ethylen und 10 bis 35 Gew.-% Vinylestern noch 0,5 bis 20 Gew.-% Olefin mit 3 bis 10 C-Atomen wie z. B. Isobutylen, Diisobutylen, 4-Methylpenten oder Norbornen.So have mixtures of the additives according to the invention with copolymers excellent proven, the 10 to 40 wt .-% vinyl acetate and 60 to 90 wt .-% Contain ethylene. According to a further embodiment of the invention, the additives according to the invention in a mixture with ethylene / vinyl acetate / vinyl 2-ethylhexanoate terpolymers, Ethylene / vinyl acetate / neononanoic acid vinyl ester terpolymers and / or ethylene vinyl acetate / vinyl neodecanoate terpolymers to improve fluidity and Lubricating effect of mineral oils or mineral oil distillates. The terpolymers the 2-ethylhexanoic acid vinyl ester, neononanoic acid vinyl ester or the In addition to ethylene, neodecanoic acid vinyl esters contain 10 to 35% by weight of vinyl acetate and 1 to 25 wt .-% of the respective long-chain vinyl ester. More preferred In addition to ethylene and 10 to 35% by weight of vinyl esters, copolymers also contain 0.5 to 20 wt .-% olefin with 3 to 10 carbon atoms such. B. isobutylene, diisobutylene, 4-methylpentene or norbornene.
Schließlich werden in einer weiteren Ausführungsform der Erfindung die erfindungsgemäßen Additive zusammen mit Kammpolymeren verwendet. Hierunter versteht man Polymere, bei denen Kohlenwasserstoffreste mit mindestens 8, insbesondere mindestens 10 Kohlenstoffatomen an einem Polymerrückgrat gebunden sind. Vorzugsweise handelt es sich um Homopolymere, deren Alkylseitenketten mindestens 8 und insbesondere mindestens 10 Kohlenstoffatome enthalten. Bei Copolymeren weisen mindestens 20 %, bevorzugt mindestens 30 % der Monomeren Seitenketten auf (vgl. Comb-like Polymers-Structure and Properties; N.A. Platé and V.P. Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff). Beispiele für geeignete Kammpolymere sind z.B. Fumarat/Vinylacetat-Copolymere (vgl. EP 0 153 176 A1), Copolymere aus einem C6-C24-a-Olefin und einem N-C6-C22-Alkylmaleinsäureimid (vgl. EP-A-0 320 766), ferner veresterte Olefin/Maleinsäureanhydrid-Copolymere, Polymere und Copolymere von α-Olefinen und veresterte Copolymere von Styrol und Maleinsäureanhydrid.Finally, in a further embodiment of the invention, the additives according to the invention are used together with comb polymers. This is understood to mean polymers in which hydrocarbon radicals having at least 8, in particular at least 10, carbon atoms are bonded to a polymer backbone. They are preferably homopolymers whose alkyl side chains contain at least 8 and in particular at least 10 carbon atoms. In the case of copolymers, at least 20%, preferably at least 30%, of the monomers have side chains (cf. Comb-like Polymers-Structure and Properties; NA Platé and VP Shibaev, J. Polym. Sci. Macromolecular Revs. 1974, 8, 117 ff). Examples of suitable comb polymers are, for example, fumarate / vinyl acetate copolymers (cf. EP 0 153 176 A1), copolymers of a C 6 -C 24 -a olefin and an NC 6 -C 22 alkylmaleimide (cf. EP-A-0 320 766), furthermore esterified olefin / maleic anhydride copolymers, polymers and copolymers of α-olefins and esterified copolymers of styrene and maleic anhydride.
Kammpolymere können beispielsweise durch die Formel beschrieben werden. Darin bedeuten
- A
- R', COOR', OCOR', R"-COOR' oder OR';
- D
- H, CH3, A oder R;
- E
- H oder A;
- G
- H, R", R"-COOR', einen Arylrest oder einen heterocyclischen Rest;
- M
- H, COOR", OCOR", OR" oder COOH;
- N
- H, R", COOR", OCOR, COOH oder einen Arylrest;
- R'
- eine Kohlenwasserstoffkette mit 8-150 Kohlenstoffatomen;
- R"
- eine Kohlenwasserstoffkette mit 1 bis 10 Kohlenstoffatomen;
- m
- eine Zahl zwischen 0,4 und 1,0; und
- n
- eine Zahl zwischen 0 und 0,6.
- A
- R ', COOR', OCOR ', R "-COOR' or OR ';
- D
- H, CH 3 , A or R;
- e
- H or A;
- G
- H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
- M
- H, COOR ", OCOR", OR "or COOH;
- N
- H, R ", COOR", OCOR, COOH or an aryl radical;
- R '
- a hydrocarbon chain with 8-150 carbon atoms;
- R "
- a hydrocarbon chain of 1 to 10 carbon atoms;
- m
- a number between 0.4 and 1.0; and
- n
- a number between 0 and 0.6.
Das Mischungsverhältnis (in Gewichtsteilen) der erfindungsgemäßen Additive mit Ethylencopolymeren bzw. Kammpolymeren beträgt jeweils 1:10 bis 20:1, vorzugsweise 1:1 bis 10:1.The mixing ratio (in parts by weight) of the additives according to the invention Ethylene copolymers or comb polymers are each 1:10 to 20: 1, preferably 1: 1 to 10: 1.
Die erfindungsgemäßen öligen Flüssigkeiten sind insbesondere zur Verwendung als Brennstofföl in Dieselmotoren geeignet.The oily liquids according to the invention are particularly suitable for use as Suitable for fuel oil in diesel engines.
Die erfindungsgemäßen öligen Flüssigkeiten werden Ölen als Additive in Mengen von 0,001 bis 10 Gew.-%, bevorzugt 0,01 bis 5 Gew.-% und speziell 0,02 bis 2 Gew.-% zugesetzt. Dabei können sie als solche oder auch gelöst in Lösemitteln, wie z.B. aliphatischen und/oder aromatischen Kohlenwasserstoffen oder Kohlenwasserstoffgemischen wie z.B. Toluol, Xylol, Ethylbenzol, Decan, Pentadecan, Benzinfraktionen, Diesel, Kerosin oder kommerziellen Lösemittelgemischen wie Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol-, ®Isopar- und ®Shellsol D-Typen, sowie polaren Lösungsmitteln wie Alkoholen, Glykolen und Estern eingesetzt werden. Bevorzugt enthalten die erfindungsgemäßen Additive bis zu 70 %, speziell 5 - 60 %, insbesondere 10 - 40 Gew.-% Lösemittel. Besonders bevorzugt werden sie ohne Zugabe weiterer Lösemittel eingesetzt.The oily liquids according to the invention are oils as additives in quantities from 0.001 to 10% by weight, preferably 0.01 to 5% by weight and especially 0.02 to 2 wt .-% added. They can be used as such or dissolved in solvents, such as. aliphatic and / or aromatic hydrocarbons or Hydrocarbon mixtures such as Toluene, xylene, ethylbenzene, decane, Pentadecane, gasoline fractions, diesel, kerosene or commercial Solvent mixtures such as Solvent Naphtha, ®Shellsol AB, ®Solvesso 150, ®Solvesso 200, ®Exxsol, ®Isopar and ®Shellsol D types, as well as polar solvents such as Alcohols, glycols and esters can be used. Preferably contain the Additives according to the invention up to 70%, especially 5-60%, in particular 10-40 % By weight of solvent. They are particularly preferred without the addition of others Solvent used.
Die erfindungsgemäßen öligen Flüssigkeiten können bei erhöhter Temperatur über
längere Zeit ohne Alterungseffekte gelagert werden, ohne dass es zu
Alterungserscheinungen wie Verharzung und der Bildung unlöslicher Strukturen oder
Ablagerungen in Lagerbehältern und/oder Motorteilen kommt. Darüber hinaus
verbessern sie die Oxidationsstabilität der mit ihnen additivierten Öle. Dies ist
insbesondere bei Ölen, die größere Anteile von Ölen aus Crackprozessen enthalten,
von Vorteil.
Des weiteren zeigen sie eine den Einzelkomponenten überlegene Verbesserung der
Lubricity von Mitteldestillaten. Damit kann die für die Einstellung der Spezifikation
erforderliche Dosierrate abgesenkt werden.The oily liquids according to the invention can be stored at elevated temperature for a long time without aging effects, without there being any signs of aging such as resinification and the formation of insoluble structures or deposits in storage containers and / or engine parts. They also improve the oxidation stability of the oils they contain. This is particularly advantageous for oils that contain large amounts of oils from cracking processes.
Furthermore, they show an improvement in the lubricity of middle distillates that is superior to the individual components. The dosing rate required for setting the specification can thus be reduced.
Ein weiterer Vorteil der erfindungsgemäßen öligen Flüssigkeiten ist ihre gegenüber den gemäß dem Stand der Technik als Lubricity-Additive eingesetzten Fettsäureestern abgesenkte Kristallisationstemperatur. So können sie auch bei niedrigen Temperaturen von beispielsweise 0°C bis -20°C und teilweise auch niedriger problemlos eingesetzt werden.Another advantage of the oily liquids according to the invention is their advantage those used according to the prior art as lubricity additives Fatty acid esters reduced crystallization temperature. So you can also at low temperatures of, for example, 0 ° C to -20 ° C and sometimes also lower can be used easily.
Die erfindungsgemäßen öligen Flüssigkeiten sind als Additive für die Verwendung in Mitteldestillaten besonders gut geeignet. Als Mitteldestillate bezeichnet man insbesondere solche Mineralöle, die durch Destillation von Rohöl gewonnen werden und im Bereich von 120 bis 450°C sieden, beispielsweise Kerosin, Jet-Fuel, Diesel und Heizöl. Die Öle können auch Alkohole wie Methanol und/oder Ethanol enthalten oder aus diesen bestehen. Vorzugsweise werden die erfindungsgemäßen Additive in solchen Mitteldestillaten verwendet, die weniger als 350 ppm Schwefel, insbesondere weniger als 200 ppm Schwefel und in speziellen Fällen weniger als 50 ppm bzw. weniger als 10 ppm Schwefel enthalten. Es handelt sich dabei im allgemeinen um solche Mitteldestillate, die einer hydrierenden Raffination unterworfen wurden, und die daher nur geringe Anteile an polyaromatischen und polaren Verbindungen enthalten, die ihnen eine natürliche Schmierwirkung verleihen. Die erfindungsgemäßen Additive werden weiterhin vorzugsweise in solchen Mitteldestillaten verwendet, die 95 %-Destillationspunkte unter 370°C, insbesondere 350°C und in Spezialfällen unter 330°C aufweisen. Des gleichen sind die erfindungsgemäßen Additive für die Verwendung in synthetischen Kraftstoffen mit ebenfalls geringer Schmierfähigkeit, wie sie z. B. im Fischer-Tropsch-Prozeß hergestellt werden können, geeignet. Die in ihrer Schmierfähigkeit verbesserten Öle besitzen einen im HFRR-Test gemessenen Wear Scar Diameter von bevorzugt weniger als 460 µm, speziell weniger als 450 µm. Die erfindungsgemäßen öligen Flüssigkeiten können auch als Komponenten in Schmierölen eingesetzt werden.The oily liquids according to the invention are additives for use in Middle distillates are particularly suitable. Middle distillates are called especially those mineral oils that are obtained by distilling crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and heating oil. The oils can also contain alcohols such as methanol and / or ethanol or consist of these. The additives according to the invention are preferred used in middle distillates containing less than 350 ppm sulfur, in particular less than 200 ppm sulfur and in special cases less than 50 ppm or less than 10 ppm sulfur. It is in the general to those middle distillates that are hydrogenated refining were subjected, and therefore only small proportions of polyaromatic and contain polar compounds that give them a natural lubricating effect to lend. The additives of the invention are also preferably in such middle distillates used, the 95% distillation points below 370 ° C, in particular 350 ° C and in special cases below 330 ° C. Are the same the additives according to the invention for use in synthetic fuels with also low lubricity, as z. B. in the Fischer-Tropsch process can be produced, suitable. The oils with improved lubricity have a wear scar diameter of preferred measured in the HFRR test less than 460 µm, especially less than 450 µm. The oily according to the invention Liquids can also be used as components in lubricating oils.
Die öligen Flüssigkeiten können allein oder auch zusammen mit anderen Additiven verwendet werden, z.B. mit Stockpunkterniedrigern, Korrosionsinhibitoren, Antioxidantien, Schlamminhibitoren, Dehazern, Leitfähigkeitsverbesserern, Lubricity-Additiven, und Zusätzen zur Erniedrigung des Cloud-Points. Des weiteren werden sie erfolgreich zusammen mit Additivpaketen eingesetzt, die u.a. bekannte aschefreie Dispergieradditive, Detergenzien, Entschäumer, Antioxidantien, Dehazer, Demulgatoren und Korrosionsinhibitoren enthalten.The oily liquids can be used alone or together with other additives be used, e.g. with pour point depressants, corrosion inhibitors, Antioxidants, sludge inhibitors, dehazers, conductivity improvers, lubricity additives, and additives to lower the cloud point. Be further successfully used together with additive packages that include known ashless dispersion additives, detergents, defoamers, antioxidants, dehazers, Demulsifiers and corrosion inhibitors included.
Die Vorteile der erfindungsgemäßen öligen Flüssigkeiten werden durch die nachfolgenden Beispiele näher erläutert.The advantages of the oily liquids according to the invention are due to the following examples explained in more detail.
Im folgenden werden die eingesetzten Bestandteile der öligen Flüssigkeiten charakterisiert.The following are the components used in the oily liquids characterized.
Jodzahlen werden nach Kaufmann bestimmt. Dazu wird die Probe mit einer
definierten Menge einer methanolischen Bromlösung versetzt, wobei sich eine dem
Gehalt an Doppelbindungen equivalente Menge Brom anlagert. Der Überschuss an
Brom wird mit Natriumthiosulfat zurücktitriert.
In einen 500 ml Erlenmeyerkolben werden 10 g des zu überprüfenden Fettsäuregemischs und die Tabelle 3 angegebene Menge Harz eingewogen. Der Kolben wird drei Tage bei einer Temperatur von 90°C im Trockenschrank gelagert, wobei täglich die über dem Additiv stehende Atmosphäre durch Überleiten eines Luftstroms ausgetauscht wird.10 g of the test sample are placed in a 500 ml Erlenmeyer flask Weighed fatty acid mixture and the amount of resin given in Table 3. The Flask is stored in a drying cabinet at a temperature of 90 ° C for three days, whereby the atmosphere above the additive is passed daily by passing a Airflow is exchanged.
Nach der Konditionierung lässt man die Mischung eine Stunde bei Raumtemperatur
abkühlen. Anschließend wird mit 500 ml Dieselkraftstoff (Testöl 1) versetzt und gut
durchmischt. Nach zwei Stunden Standzeit wird die Mischung visuell auf eventuelle
Ausscheidungen, Trübungen, unlösliche Anteile, u.s.w. beurteilt, die Hinweise auf
oxidative Veränderungen geben (visuelle Beurteilung). Sodann wird über ein
0,8 µm Filter bei einer Druckdifferenz von 800 mbar filtriert. Die Gesamtmenge muss
innerhalb von 2 Minuten filtrierbar sein, ansonsten wird das nach 2 Minuten filtrierte
Volumen notiert.
Die Schmierwirkung der Additive wurde mittels eines HFRR-Geräts der Firma PCS
Instruments an additivierten Ölen bei 60°C geprüft. Der High Frequency
Reciprocating Rig Test (HFRR) ist beschrieben in D. Wei, H. Spikes, Wear, Vol.
111, No. 2, p. 217, 1986. Die Ergebnisse sind als Reibungskoeffizient und Wear
Scar (WS 1.4) angegeben. Ein niedriger Wear Scar und ein niedriger
Reibungskoeffizient (Friction) zeigen eine gute Schmierwirkung. Wear Scar-Werte
von weniger als
460 µm werden als Indiz für eine ausreichende Schmierwirkung angesehen, wobei
in der Praxis jedoch Werte von weniger als 400 µm angestrebt werden. Die
Dosierraten in Tabelle 6 beziehen sich auf die Menge an dosiertem Wirkstoff.
460 µm is considered an indication of a sufficient lubricating effect, although in practice values of less than 400 µm are aimed for. The dosing rates in Table 6 relate to the amount of active ingredient dosed.
Claims (12)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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DE10230771 | 2002-07-09 | ||
DE10230771 | 2002-07-09 | ||
DE10252972 | 2002-11-14 | ||
DE10252972A DE10252972A1 (en) | 2002-11-14 | 2002-11-14 | Oily liquids useful as lubricity additives for fuel oils, e.g. diesel fuel, comprise fatty acid esters and an alkylphenol resin |
Publications (2)
Publication Number | Publication Date |
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EP1380633A1 true EP1380633A1 (en) | 2004-01-14 |
EP1380633B1 EP1380633B1 (en) | 2014-03-26 |
Family
ID=29737616
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EP03013092.6A Expired - Fee Related EP1380633B1 (en) | 2002-07-09 | 2003-06-11 | Use of oily liquids to improve the oxidation stability of fuel oils |
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US (2) | US20040006912A1 (en) |
EP (1) | EP1380633B1 (en) |
JP (1) | JP4754773B2 (en) |
CA (1) | CA2431748C (en) |
ES (1) | ES2464840T3 (en) |
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EP2036962A1 (en) * | 2007-09-14 | 2009-03-18 | Cognis Oleochemicals GmbH | Additives for water-based drilling fluids |
US8430936B2 (en) * | 2007-11-30 | 2013-04-30 | Baker Hughes Incorporated | Stabilization of fatty oils and esters with alkyl phenol amine aldehyde condensates |
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DE102005045134A1 (en) * | 2005-09-22 | 2007-04-05 | Clariant Produkte (Deutschland) Gmbh | Additives for improving the cold flowability and lubricity of fuel oils |
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Also Published As
Publication number | Publication date |
---|---|
CA2431748A1 (en) | 2004-01-09 |
US20080262252A1 (en) | 2008-10-23 |
ES2464840T3 (en) | 2014-06-04 |
JP4754773B2 (en) | 2011-08-24 |
CA2431748C (en) | 2010-11-09 |
JP2004043800A (en) | 2004-02-12 |
US20040006912A1 (en) | 2004-01-15 |
EP1380633B1 (en) | 2014-03-26 |
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