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Publication numberUS1439954 A
Publication typeGrant
Publication dateDec 26, 1922
Filing dateJul 21, 1921
Priority dateJul 21, 1921
Publication numberUS 1439954 A, US 1439954A, US-A-1439954, US1439954 A, US1439954A
InventorsEmerson Joseph W
Original AssigneeEmerson Joseph W
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Gypsum wall board
US 1439954 A
Abstract  available in
Images(1)
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Claims  available in
Description  (OCR text may contain errors)

Dec. 26, 1922. 1,999,959.

J. W. EMERSON.

GYPSUM WALL BOARD.

r|LED1uLY2l.1921.

Fig' 4 bw/v W5/Mmm.

l Hoz mg Patente Dec. 26, 1922.

sTATi-:s

PATE

` GYPSUM WALL BoAaD.

Application filed July 21,

To all lwhom it may concern.:

K Be it known that I, JOSEPH W. EMERSON, a citizen of the United States, residing at Salida, county of Chaffee, and State of Colorado, have invented certain new and useful Improvements in Gypsum lV all Board; and I do` declare the following to'be a full, clear, andexact description of the invention, such as will enable others skilled in the art to which it appertains to make and use the same, reference being had to the accompanying drawings, and to the characters of ref" erence marked thereon, which form a part of this specification. l f

This invention relates' to an improvement in the design or construction of so-called gypsum wall board. Gypsum wall board as ordinarily made consists essentially of successive layers of cardboard and gypsum plaster, the cardboard being used chiefly as a reinforcing material to give strength to the plaster and for protection in handling.

One of the simplest and commonest forms of gypsum Wallboard consists merely of a layer of gypsum plaster coated on its face and back with cardboard. p

Y. All gypsum wallboards of which I am aware present surfaces of cardboard.` For this reason they are not waterproof and are ruined by Water, since the cardboard, if wet, expands, becomes weak and flabby and tends to detach itself from the gypsum base, and thus to destroy the reinforcing effect.

My invention obviates this difficulty by not using cardboard at the surface, but substituting therefor a meshed material, such as cotton gauze or perforated paper, which, be-

` ing applied While the plaster is in the plastic 40 state, permits a little gypsum to pass through the meshes or openings and thus virtually present a gypsum plaster surface, insteadof a cardboard surface. At the same time the reinforcing effect is at or near the surface where it is most needed and Where it will do the most good.

By this form of construction and with the use of a Waterproof gypsum product which has been subjected to the action of a stearic compound and to a causticcompound4 in the manner described and claimed in my copending application Serial Number 481,083 filed AJune 28, 1921, a waterproofV gypsum board may be made, suitable for exterior as well as interior use.

In order to more clearly describe my in- 192i. serial No. 486,349.

vention I shall refer tothe 'accompanying drawing in which Fig. l represents one form of my wall.

larged scale.

Fig. 3 shows a modified form of wall board with a part broken away to show the reinforcing material, and

Fig. 4 shows a section of Fig. larged scale.

lThe same reference characters represent the same parts throughout the different views.

My improved wall board comprises a body portion l of plaster, which may be a gypsum plaster, a Portland cement product or a magnesite cement product, or in short, any such material which exists in one stage of its formation in the plastic state.

In the process of manufacturing and While the material is lstill in the plastic state, I apply to both sides thereof a meshed material 2 such as cotton gauze, wire cloth, or as 3 on an eny,shown in Figs. 3 and 4, a perforated fabric 3 such as paper. Since the reinforcing material is applied while the materialis still plastic, a little of thel plaster will pass through the meshes or perforations and form a covering of plaster on the outside thereof,

thus producing a plaster surface, which, in case my water repellent gypsum product is used, will be waterproof.

In order to make the plaster slightly re silient and prevent its cracking when nails are driven through it, I mix with the plastic material a small amount of resilient material such cork, sawdust or the like, which is indicated by numeral 4 in the drawing.

The meshed or perforated reinforcing material should be used, not exactly 'at or on the surface but a triiie behind the surface and within the mass of plaster so that the actual surface shall be plaster while the reinforcing loo effect is virtually the same'as if the material 3. A plaster board having a reticulated re' infor-@ing material Within the same and near the surface thereof.

4. A plaster board comprising a Water re- 5 pellent plaster of Paris product having a.

reticulated reinforcing material embedded therein near the surface thereof.

5. plaster board comprising awater repellent plaster of Paris product having sawdust intermixed therewith and meshed reinforcing material embedded therein near the surface thereof.

l 4 JOSEPH 'W EMERSON.

Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US2745779 *Sep 18, 1953May 15, 1956Heinz MiddendorffMethod of making laminated panels and product thereof
US2888819 *Feb 1, 1956Jun 2, 1959Ruth B SittonSeptic tank and method of manufacture
US3192098 *Dec 8, 1958Jun 29, 1965Phillips James TRough-coat plaster panel
US3284980 *Jul 15, 1964Nov 15, 1966Dinkel Paul EHydraulic cement panel with low density core and fiber reinforced high density surface layers
US4203788 *Mar 16, 1978May 20, 1980Clear Theodore EMethods for manufacturing cementitious reinforced panels
US4281952 *Sep 26, 1979Aug 4, 1981Clear Theodore EMethods and apparatus for stacking cementitious reinforced panels
US4361995 *Feb 4, 1980Dec 7, 1982Isover Saint-GobainU-Shaped plasterboard
US4420295 *May 21, 1981Dec 13, 1983Clear Theodore EApparatus for manufacturing cementitious reinforced panels
US4619857 *Apr 20, 1984Oct 28, 1986Amrotex AgReinforced hydraulically set material
US4923664 *May 18, 1988May 8, 1990Fraunhofer Gesellschaft Zur Forderung Der Angewandten Forschung E.V.Process for manufacturing a building panel
US4955171 *Jul 10, 1989Sep 11, 1990Fraunhofer Gesellschaft Zur Forderund Der Angewandten Forschung E.V.Hydrated binder and porous particles capable of taking-up, stering and releasing water
US5500037 *Apr 13, 1994Mar 19, 1996Alhamad; Shaikh G. M. Y.Impact Absorber
US5563364 *Mar 31, 1995Oct 8, 1996Alhamad; Shaikh G. M. Y.Anti-explosion pads and their method of use
US5576511 *Jun 6, 1995Nov 19, 1996Alhamad; Shaikh G. M. Y.Anti-explosion pads with steel mesh, slitted metal foil and expanded metal net
US5638662 *Jun 6, 1995Jun 17, 1997Alhamad; Shaikh Ghaleb Mohammad YassinImpact absorber
US5644880 *Jun 7, 1995Jul 8, 1997Georgia-Pacific CorporationGypsum core faced with a fibrous mat
US5652066 *Jun 6, 1995Jul 29, 1997Alhamad; Shaikh Ghaeb Mohammad YassinLayer(s) of nested spheroids formed from expanded metal sheets made from magnesium foil
US5704179 *Jan 26, 1994Jan 6, 1998Georgia-Pacific CorporationFinishing and roof deck systems containing fibrous mat-faced gypsum boards
US5791109 *Nov 6, 1996Aug 11, 1998Georgia-Pacific CorporationGypsum board and finishing system containing same
US5871857 *Dec 26, 1990Feb 16, 1999Alhamad; Shaikh Ghaleb Mohammad YassinEmbedding a sheet of expanded metal net in a building board made from a water settable inorganic binder
US6054088 *Aug 25, 1997Apr 25, 2000Alhamad; Shaikh Ghaleb Mohammad YassinMethod of making a highly fire resistant construction board
US6187409Mar 30, 1998Feb 13, 2001National Gypsum CompanyCementitious panel with reinforced edges
US6475313 *Sep 20, 2000Nov 5, 2002United States Gypsum CompanyProcess for making gypsum board having improved through-penetration strength
US6488792Dec 18, 2000Dec 3, 2002National Gypsum PropertiesMethod and apparatus for manufacturing cementitious panel with reinforced longitudinal edge
US6682617 *Feb 21, 2002Jan 27, 2004Consolidated Minerals, Inc.Method for making wallboard or backerboard sheets including aerated concrete
US6800174 *Feb 21, 2002Oct 5, 2004Consolidated Minerals, Inc.System for making wallboard or backerboard sheets including aerated concrete
US6878321 *Nov 30, 2001Apr 12, 2005Bpb PlcMethod of manufacture of glass reinforced gypsum board and apparatus therefor
US7049251Jan 21, 2003May 23, 2006Saint-Gobain Technical Fabrics Canada LtdFacing material with controlled porosity for construction boards
US7300515Nov 16, 2005Nov 27, 2007Saint-Gobain Technical Fabrics Canada, LtdFacing material with controlled porosity for construction boards
US7300892Nov 16, 2005Nov 27, 2007Saint-Gobain Technical Fabrics Canada, Ltd.Facing material with controlled porosity for construction boards
US7338702 *Apr 27, 2004Mar 4, 2008Johns ManvilleNon-woven glass mat with dissolvable binder system for fiber-reinforced gypsum board
US7435369 *Oct 19, 2004Oct 14, 2008Bpb PlcMethod for targeted delivery of additives to varying layers in gypsum panels
US7811413Sep 25, 2008Oct 12, 2010Bpb LimitedApparatus for targeted delivery of additives to varying layers in gypsum panels
US7846278Oct 29, 2003Dec 7, 2010Saint-Gobain Technical Fabrics America, Inc.Methods of making smooth reinforced cementitious boards
USRE31921 *May 19, 1982Jun 25, 1985 Methods and apparatus for stacking cementitious reinforced panels
USRE32037 *May 19, 1982Nov 26, 1985 Reinforced mesh in slurry bath
USRE32038 *May 19, 1982Nov 26, 1985 Slurrying, lightweight cores
DE1017768B *Jul 20, 1955Oct 17, 1957Bayer AgLeichtstoff-, insbesondere Schaumstoff-Verbundkoerper mit Metalldeckschicht und Zwischenschicht
EP1475488A1 *Sep 12, 2003Nov 10, 2004TechFab, LLCFacing sheet of open mesh scrim and polymer film for cement boards
WO1999014449A1Sep 9, 1998Mar 25, 1999Unifix IncCementitious panel with reinforced edges
WO2002033191A1Oct 16, 2001Apr 25, 2002Nat Gypsum Properties LlcCementitious panel with basalt fiber reinforced major surface(s)
Classifications
U.S. Classification428/140, 52/600, 442/42, 442/24, 106/780
International ClassificationE04C2/04
Cooperative ClassificationE04C2/043
European ClassificationE04C2/04C