US20030178174A1 - Thermal pouch interface - Google Patents
Thermal pouch interface Download PDFInfo
- Publication number
- US20030178174A1 US20030178174A1 US10/104,730 US10473002A US2003178174A1 US 20030178174 A1 US20030178174 A1 US 20030178174A1 US 10473002 A US10473002 A US 10473002A US 2003178174 A1 US2003178174 A1 US 2003178174A1
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- US
- United States
- Prior art keywords
- thermal pouch
- recited
- thermal
- pouch
- thermally conductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000002844 melting Methods 0.000 claims abstract description 42
- 230000008018 melting Effects 0.000 claims abstract description 42
- 239000004020 conductor Substances 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 33
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 14
- 229910000679 solder Inorganic materials 0.000 claims abstract description 12
- 239000004033 plastic Substances 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 20
- 210000002268 wool Anatomy 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000004519 grease Substances 0.000 claims description 6
- 239000012782 phase change material Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 4
- 229910052753 mercury Inorganic materials 0.000 claims description 4
- 229920002799 BoPET Polymers 0.000 claims description 3
- 239000005041 Mylar™ Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims 3
- 238000010438 heat treatment Methods 0.000 claims 1
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 239000000155 melt Substances 0.000 abstract description 2
- 238000010276 construction Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002470 thermal conductor Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F23/00—Features relating to the use of intermediate heat-exchange materials, e.g. selection of compositions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/42—Fillings or auxiliary members in containers or encapsulations selected or arranged to facilitate heating or cooling
- H01L23/433—Auxiliary members in containers characterised by their shape, e.g. pistons
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/301—Electrical effects
- H01L2924/3011—Impedance
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0058—Laminating printed circuit boards onto other substrates, e.g. metallic substrates
Definitions
- the present invention relates generally to the field of heat transfer and more specifically to the field of heat transfer between irregularly shaped objects.
- Modem electronics have benefited from the ability to fabricate devices on a smaller and smaller scale. As the ability to shrink devices has improved, so has their performance. Unfortunately, this improvement in performance is accompanied by an increase in power as well as power density in devices. In order to maintain the reliability of these devices, the industry must find new methods to remove this heat efficiently.
- heat sinking means that one attaches a cooling device to a heat-generating component and thereby removes the heat to some cooling medium, such as air or water.
- some cooling medium such as air or water.
- thermal interface is characterized by a thermal contact impedance.
- Thermal contact impedance is a function of contact pressure and the absence or presence of material filling small gaps or surface variations in the interface.
- the heat-sinking problem is particularly difficult in devices such as multi-chip modules (“MCMs”) where multiple components need to have topside cooling into a single cold plate or heat sink.
- MCMs multi-chip modules
- the various components within the multi-chip module may not be of equal thickness, creating a non-coplanar surface that often must be contacted to a single planar surface of the cold plate or heat sink.
- Engineers have developed a variety of approaches to solving the non-coplanar surface problem, such as, gap fillers comprising thick thermal pads capable of absorbing 10 to 20 mils of stack up differences.
- the thickness and composition of these thermal pads often results in a relatively high thermal resistance making them suitable only for low power devices.
- thermal grease or phase change materials such as paraffin
- phase change materials such as paraffin
- a sealed pouch constructed of thermally conductive flexible material containing a low melting point, thermally conductive material is placed between two components that require thermal continuity. This assembly is then loaded in compression and heated to the melting point of the low melting point, thermally conductive material, which then melts within the sealed pouch, and conforms to the shape of the two components.
- the sealed pouch also may contain a springy material made of a metal, or a solder compatible plastic or organic to help maintain shape of the pouch in some applications.
- FIG. 1 is a cross-section of the interface between two surfaces.
- FIG. 2 is a graph of temperature versus position through an interface between two thermal conductors.
- FIG. 3A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention during construction.
- FIG. 3B is a cross-section of the example embodiment of a thermal pouch interface from FIG. 3A after construction.
- FIG. 4 is a cross-section of an example embodiment of a thermal pouch interface according to the present invention prior to use between two components.
- FIG. 5 is a cross-section of the example embodiment of a thermal pouch interface from FIG. 4 during use between two components.
- FIG. 6A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a single spring.
- FIG. 6B is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a plurality of springs.
- FIG. 7 is a flow chart of an example method for the construction of a thermal pouch according to the present invention.
- FIG. 1 is a cross-section of the interface between two surfaces.
- a first object 100 having a first surface 102 is brought into contact with a second object 104 having a second surface 106 .
- Neither surface is perfectly flat resulting in an imperfect mating of the two surfaces. This imperfect interface contributes to a thermal contact resistance at the interface between the two objects.
- FIG. 2 is a graph of temperature versus position through an interface between two thermal conductors.
- a graph of temperature versus position is shown below a cross-sectional view of the two objects including the thermal interface 210 between them.
- a first object 200 is joined with a second object 202 producing a thermal interface 210 at the point where the objects join. As shown in FIG. 1, this interface between the two objects is not a perfect joint and contributes to a thermal contact resistance at the thermal interface 210 .
- thermal energy as heat 204 enters the first object 200 passes through it to the second object 202 , before exiting the second object as heat 206 , the thermal energy must pass through the thermal interface 210 between the two objects.
- the thermal energy enters the first object 200 at a position 208 and a temperature T 1 214 , and decreases to a temperature T 2 216 as it passes through the first object 200 .
- the thermal energy must overcome a thermal contact resistance and the temperature decreases to a temperature T 3 218 as it enters the second object 202 .
- the temperature decreases to a temperature T 4 220 as it passes through the second object 202 where it is radiated as heat 206 at a position 212 .
- FIG. 3A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention during construction.
- a top sheet 300 and a bottom sheet 302 of a flexible, thermally conductive material are constructed to enclose a quantity of low melting point, thermally conductive material 306 , such as low melting point solder or liquid metal.
- the low melting point, thermally conductive material 306 will be in liquid form as the thermal pouch is compressed. Therefore, the melting point of the low melting point, thermally conductive material 306 must be lower than the melting point of the materials used in the devices that are to be thermally joined by the thermal pouch.
- top sheet and bottom sheet may be used to create the top sheet and bottom sheet within the scope of the present invention.
- Some example materials include, copper, aluminum, and mylar.
- Those skilled in the art will also recognize that there are many different methods of creating a top sheet and a bottom sheet from flexible, thermally conductive material within the scope of the present invention. Some example methods include, creating two separate sheets of material, folding a single sheet of material to form a top sheet and a bottom sheet and sealing three edges, or forming a cylinder of the material to create a top sheet and a bottom sheet.
- Other embodiments of the present invention may use a thermally conductive liquid, such as mercury, as the low melting point, thermally conductive material 306 .
- a springy material 304 may be included in the construction if needed to help maintain contact pressure between the thermal pouch and the two components it will be sandwiched between.
- the springy material 304 may comprise a metal or solder compatible plastic or organic that has sufficient springy properties to resist deformation to some extent.
- the low melting point, thermally conductive material 306 once melted, will fill the interstices within the springy material 304 but not penetrate the individual wires or fibers of the springy material 304 .
- Other embodiments of the present invention may use one or more springs as the springy material 304 as shown in FIGS. 6A and 6B.
- Still other embodiments may use metal wool as the springy material 304 .
- Steel wool and copper wool are two examples of metal wool.
- Other embodiments of the present invention may not require any springy material 304 and be constructed containing only a low melting point, thermally conductive material 306 .
- FIG. 3B is a cross-section of the example embodiment of a thermal pouch interface from FIG. 3A after construction.
- a thermal pouch filled with a low melting point, thermally conductive material 306 , and optionally a quantity of springy material 304 is created.
- the final thermal pouch will be completely filled with the low melting point, thermally conductive material 306 and springy material 304 with all air (or other gases) expelled from the pouch during construction. This eliminates any air pockets within the thermal pouch that may cause a reduction in thermal conductivity of the thermal pouch.
- thermal pouch will be flexible enough to conform to non-planar surfaces of the devices it is used to thermally join.
- Other embodiments of the present invention may include a coating 308 such as thermal grease, phase change material, or solder on the outer surfaces of the thermal pouch to fill in the very small irregularities in the interface between the thermal pouch and any components it contacts. Note that some embodiments of the present invention may use a different coating 308 on the top surface of the thermal pouch, than the coating 308 on the bottom surface of the thermal pouch. Also, some embodiments of the present invention may use a coating 308 on only one surface of the thermal pouch, or not use any coating 308 at all.
- FIG. 4 is a cross-section of an example embodiment of a thermal pouch interface according to the present invention prior to use between two components.
- a completed thermal pouch is placed between a top component 400 and a bottom component 402 having non-coplanar surfaces.
- the thermal pouch comprises a top sheet 300 , a bottom sheet 302 , a quantity of low melting point, thermally conductive material 306 and a quantity of springy material 304 , as shown in FIGS. 3A and 3B.
- the bottom component 402 may be a multi-chip module and the top component 400 may be a heat sink.
- One embodiment of the present invention may use a single thermal pouch interface between the multi-chip module and the heat sink, while another embodiment may use a plurality of small thermal pouch interfaces between the individual components on the multi-chip module and the heat sink.
- FIG. 5 is a cross-section of the example embodiment of a thermal pouch interface from FIG. 4 during use between two components.
- the temperature of the thermal pouch is raised above the melting point of the low melting point, thermally conductive material 306 , yet below the melting point of materials within the two components 400 and 402 .
- the two components 400 and 402 from FIG. 4 are now moved to their final positions, compressing the thermal pouch between them. Since the low melting point, thermally conductive material 306 is in a liquid state during this compression of the thermal pouch, the pouch flexes to conform to any non-planarity in the surfaces of the two components 400 and 402 .
- the thermal pouch comprises a top sheet 300 , a bottom sheet 302 , a quantity of low melting point, thermally conductive material 306 and a quantity of springy material 304 , as shown in FIGS. 3A and 3B. Note that the thermal pouch has deformed to match the non-coplanar shapes of the two components 400 and 402 creating a low thermal resistance thermal contact between the two components 400 and 402 .
- FIG. 6A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a single spring.
- FIG. 6A shows an example embodiment of the present invention similar to that of FIG. 3B where the springy material 304 comprises a single spring 600 .
- FIG. 6B is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a plurality of springs.
- FIG. 6B shows an example embodiment of the present invention similar to that of FIG. 3B where the springy material 304 comprises a plurality of springs 602 .
- FIG. 7 is a flow chart of an example method for the construction of a thermal pouch according to the present invention.
- a top sheet 300 of a thermal pouch is created.
- a bottom sheet 302 of a thermal pouch is created.
- a quantity of springy material 304 is placed between the top sheet 300 and the bottom sheet 302 .
- a quantity of low melting point, thermally conductive material is placed surrounding the springy material 304 .
- the top sheet 300 and bottom sheet 302 are affixed to each other forming a thermal pouch.
- one or more surfaces of the thermal pouch are coated with thermal grease, phase change material, or solder 308 .
Abstract
Description
- The present invention relates generally to the field of heat transfer and more specifically to the field of heat transfer between irregularly shaped objects.
- Modem electronics have benefited from the ability to fabricate devices on a smaller and smaller scale. As the ability to shrink devices has improved, so has their performance. Unfortunately, this improvement in performance is accompanied by an increase in power as well as power density in devices. In order to maintain the reliability of these devices, the industry must find new methods to remove this heat efficiently.
- By definition, heat sinking means that one attaches a cooling device to a heat-generating component and thereby removes the heat to some cooling medium, such as air or water. Unfortunately, one of the major problems in joining two devices to transfer heat is that a thermal interface is created at the junction. This thermal interface is characterized by a thermal contact impedance. Thermal contact impedance is a function of contact pressure and the absence or presence of material filling small gaps or surface variations in the interface.
- The heat-sinking problem is particularly difficult in devices such as multi-chip modules (“MCMs”) where multiple components need to have topside cooling into a single cold plate or heat sink. The various components within the multi-chip module may not be of equal thickness, creating a non-coplanar surface that often must be contacted to a single planar surface of the cold plate or heat sink. Engineers have developed a variety of approaches to solving the non-coplanar surface problem, such as, gap fillers comprising thick thermal pads capable of absorbing 10 to 20 mils of stack up differences. However, the thickness and composition of these thermal pads often results in a relatively high thermal resistance making them suitable only for low power devices. Others have used pistons with springs attached to them attached to a plurality of small cold plates or heat sinks to account for the irregularity of the stack up. However, this can become an expensive solution to the problem. Still others have used an array of small cold plates connected together by flexible tubing allowing some flexibility between the plates to account for the variations in height of the components. However, once again, this solution may become too expensive for many products.
- Other solutions include the use of thermal grease or phase change materials, such as paraffin, to fill in small gaps, such as the microscopic roughness between two surfaces. However, thermal grease and phase change materials are unable to fill larger gaps such as those present in multi-chip modules.
- A sealed pouch constructed of thermally conductive flexible material containing a low melting point, thermally conductive material is placed between two components that require thermal continuity. This assembly is then loaded in compression and heated to the melting point of the low melting point, thermally conductive material, which then melts within the sealed pouch, and conforms to the shape of the two components. The sealed pouch also may contain a springy material made of a metal, or a solder compatible plastic or organic to help maintain shape of the pouch in some applications.
- Other aspects and advantages of the present invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
- FIG. 1 is a cross-section of the interface between two surfaces.
- FIG. 2 is a graph of temperature versus position through an interface between two thermal conductors.
- FIG. 3A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention during construction.
- FIG. 3B is a cross-section of the example embodiment of a thermal pouch interface from FIG. 3A after construction.
- FIG. 4 is a cross-section of an example embodiment of a thermal pouch interface according to the present invention prior to use between two components.
- FIG. 5 is a cross-section of the example embodiment of a thermal pouch interface from FIG. 4 during use between two components.
- FIG. 6A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a single spring.
- FIG. 6B is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a plurality of springs.
- FIG. 7 is a flow chart of an example method for the construction of a thermal pouch according to the present invention.
- FIG. 1 is a cross-section of the interface between two surfaces. In this greatly magnified view of the interface between two surfaces, a
first object 100 having afirst surface 102 is brought into contact with asecond object 104 having asecond surface 106. Neither surface is perfectly flat resulting in an imperfect mating of the two surfaces. This imperfect interface contributes to a thermal contact resistance at the interface between the two objects. - FIG. 2 is a graph of temperature versus position through an interface between two thermal conductors. In this view of two thermally conductive objects joined together, a graph of temperature versus position is shown below a cross-sectional view of the two objects including the
thermal interface 210 between them. Afirst object 200 is joined with asecond object 202 producing athermal interface 210 at the point where the objects join. As shown in FIG. 1, this interface between the two objects is not a perfect joint and contributes to a thermal contact resistance at thethermal interface 210. When thermal energy asheat 204 enters thefirst object 200, passes through it to thesecond object 202, before exiting the second object asheat 206, the thermal energy must pass through thethermal interface 210 between the two objects. The thermal energy enters thefirst object 200 at aposition 208 and a temperature T1 214, and decreases to a temperature T2 216 as it passes through thefirst object 200. At thethermal interface 210 between the two objects the thermal energy must overcome a thermal contact resistance and the temperature decreases to a temperature T3 218 as it enters thesecond object 202. The temperature decreases to atemperature T4 220 as it passes through thesecond object 202 where it is radiated asheat 206 at aposition 212. - FIG. 3A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention during construction. A
top sheet 300 and abottom sheet 302 of a flexible, thermally conductive material are constructed to enclose a quantity of low melting point, thermallyconductive material 306, such as low melting point solder or liquid metal. As discussed in more detail below, the low melting point, thermallyconductive material 306 will be in liquid form as the thermal pouch is compressed. Therefore, the melting point of the low melting point, thermallyconductive material 306 must be lower than the melting point of the materials used in the devices that are to be thermally joined by the thermal pouch. Those skilled in the art will recognize that many different flexible, thermally conductive materials may be used to create the top sheet and bottom sheet within the scope of the present invention. Some example materials include, copper, aluminum, and mylar. Those skilled in the art will also recognize that there are many different methods of creating a top sheet and a bottom sheet from flexible, thermally conductive material within the scope of the present invention. Some example methods include, creating two separate sheets of material, folding a single sheet of material to form a top sheet and a bottom sheet and sealing three edges, or forming a cylinder of the material to create a top sheet and a bottom sheet. Other embodiments of the present invention may use a thermally conductive liquid, such as mercury, as the low melting point, thermallyconductive material 306. While mercury is toxic, if kept sealed within a thermal pouch, it may pose little risk. Optionally, aspringy material 304 may be included in the construction if needed to help maintain contact pressure between the thermal pouch and the two components it will be sandwiched between. Thespringy material 304 may comprise a metal or solder compatible plastic or organic that has sufficient springy properties to resist deformation to some extent. In a preferred embodiment of the present invention, the low melting point, thermallyconductive material 306, once melted, will fill the interstices within thespringy material 304 but not penetrate the individual wires or fibers of thespringy material 304. Other embodiments of the present invention may use one or more springs as thespringy material 304 as shown in FIGS. 6A and 6B. Still other embodiments may use metal wool as thespringy material 304. Steel wool and copper wool are two examples of metal wool. Other embodiments of the present invention may not require anyspringy material 304 and be constructed containing only a low melting point, thermallyconductive material 306. - FIG. 3B is a cross-section of the example embodiment of a thermal pouch interface from FIG. 3A after construction. After the
top sheet 300 andbottom sheet 302 have been sealed together, a thermal pouch filled with a low melting point, thermallyconductive material 306, and optionally a quantity ofspringy material 304 is created. In a preferred embodiment of the present invention, the final thermal pouch will be completely filled with the low melting point, thermallyconductive material 306 andspringy material 304 with all air (or other gases) expelled from the pouch during construction. This eliminates any air pockets within the thermal pouch that may cause a reduction in thermal conductivity of the thermal pouch. Thus, once the thermal pouch is sealed, and the temperature raised above the melting point of the low melting point, thermallyconductive material 306, the thermal pouch will be flexible enough to conform to non-planar surfaces of the devices it is used to thermally join. Other embodiments of the present invention may include acoating 308 such as thermal grease, phase change material, or solder on the outer surfaces of the thermal pouch to fill in the very small irregularities in the interface between the thermal pouch and any components it contacts. Note that some embodiments of the present invention may use adifferent coating 308 on the top surface of the thermal pouch, than thecoating 308 on the bottom surface of the thermal pouch. Also, some embodiments of the present invention may use acoating 308 on only one surface of the thermal pouch, or not use anycoating 308 at all. - FIG. 4 is a cross-section of an example embodiment of a thermal pouch interface according to the present invention prior to use between two components. A completed thermal pouch is placed between a
top component 400 and abottom component 402 having non-coplanar surfaces. The thermal pouch comprises atop sheet 300, abottom sheet 302, a quantity of low melting point, thermallyconductive material 306 and a quantity ofspringy material 304, as shown in FIGS. 3A and 3B. In an example use of the present invention, thebottom component 402 may be a multi-chip module and thetop component 400 may be a heat sink. One embodiment of the present invention may use a single thermal pouch interface between the multi-chip module and the heat sink, while another embodiment may use a plurality of small thermal pouch interfaces between the individual components on the multi-chip module and the heat sink. - FIG. 5 is a cross-section of the example embodiment of a thermal pouch interface from FIG. 4 during use between two components. The temperature of the thermal pouch is raised above the melting point of the low melting point, thermally
conductive material 306, yet below the melting point of materials within the twocomponents components conductive material 306 is in a liquid state during this compression of the thermal pouch, the pouch flexes to conform to any non-planarity in the surfaces of the twocomponents top sheet 300, abottom sheet 302, a quantity of low melting point, thermallyconductive material 306 and a quantity ofspringy material 304, as shown in FIGS. 3A and 3B. Note that the thermal pouch has deformed to match the non-coplanar shapes of the twocomponents components - FIG. 6A is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a single spring. FIG. 6A shows an example embodiment of the present invention similar to that of FIG. 3B where the
springy material 304 comprises asingle spring 600. - FIG. 6B is a cross-section of an example embodiment of a thermal pouch interface according to the present invention including a plurality of springs. FIG. 6B shows an example embodiment of the present invention similar to that of FIG. 3B where the
springy material 304 comprises a plurality ofsprings 602. - FIG. 7 is a flow chart of an example method for the construction of a thermal pouch according to the present invention. In a step700 a
top sheet 300 of a thermal pouch is created. In a step 702 abottom sheet 302 of a thermal pouch is created. In an optional step 704 a quantity ofspringy material 304 is placed between thetop sheet 300 and thebottom sheet 302. In a step 706 a quantity of low melting point, thermally conductive material is placed surrounding thespringy material 304. In astep 708 thetop sheet 300 andbottom sheet 302 are affixed to each other forming a thermal pouch. In anoptional step 710 one or more surfaces of the thermal pouch are coated with thermal grease, phase change material, orsolder 308. - The foregoing description of the present invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and other modifications and variations may be possible in light of the above teachings. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application to thereby enable others skilled in the art to best utilize the invention in various embodiments and various modifications as are suited to the particular use contemplated. It is intended that the appended claims be construed to include other alternative embodiments of the invention except insofar as limited by the prior art.
Claims (35)
Priority Applications (2)
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US10/104,730 US20030178174A1 (en) | 2002-03-21 | 2002-03-21 | Thermal pouch interface |
US10/831,059 US7096926B2 (en) | 2002-03-21 | 2004-04-22 | Thermal pouch interface |
Applications Claiming Priority (1)
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US10/104,730 US20030178174A1 (en) | 2002-03-21 | 2002-03-21 | Thermal pouch interface |
Related Child Applications (1)
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US10/831,059 Division US7096926B2 (en) | 2002-03-21 | 2004-04-22 | Thermal pouch interface |
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US20030178174A1 true US20030178174A1 (en) | 2003-09-25 |
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US10/104,730 Abandoned US20030178174A1 (en) | 2002-03-21 | 2002-03-21 | Thermal pouch interface |
US10/831,059 Expired - Lifetime US7096926B2 (en) | 2002-03-21 | 2004-04-22 | Thermal pouch interface |
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US10/831,059 Expired - Lifetime US7096926B2 (en) | 2002-03-21 | 2004-04-22 | Thermal pouch interface |
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US20080225484A1 (en) * | 2007-03-16 | 2008-09-18 | International Business Machines Corporation | Thermal pillow |
WO2013122734A1 (en) * | 2012-02-15 | 2013-08-22 | General Electric Company | Flexible metallic heat connector |
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JP4439441B2 (en) * | 2005-07-01 | 2010-03-24 | 富士通株式会社 | Heat exchanger |
US8176972B2 (en) * | 2006-08-31 | 2012-05-15 | International Business Machines Corporation | Compliant vapor chamber chip packaging |
EP2232968A1 (en) * | 2007-12-19 | 2010-09-29 | Clustered Systems Company | A cooling system for contact cooled electronic modules |
US8257417B2 (en) * | 2008-05-12 | 2012-09-04 | Embrace | System and method to regulate temperature |
CN102112840A (en) * | 2008-08-04 | 2011-06-29 | 集群系统公司 | Contact cooled electronic enclosure |
TW201241603A (en) * | 2011-04-08 | 2012-10-16 | Asustek Comp Inc | Motherboard |
US20130153187A1 (en) * | 2011-12-14 | 2013-06-20 | International Business Machines Corporation | Dual Heat Sinks For Distributing A Thermal Load |
WO2014144072A2 (en) | 2013-03-15 | 2014-09-18 | Warmilu, Llc | Phase change heat packs |
US10980151B2 (en) * | 2018-07-31 | 2021-04-13 | Hewlett Packard Enterprise Development Lp | Flexible heat transfer mechanism configurations |
US10806054B1 (en) * | 2019-08-06 | 2020-10-13 | Honeywell International Inc. | Flexible elastic thermal bridge for electronic subassemblies with variable gaps between components and enclosures |
US20220236019A1 (en) * | 2021-01-22 | 2022-07-28 | DTEN, Inc. | Flexible thermal connection structure |
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DE2515753A1 (en) * | 1975-04-10 | 1976-10-14 | Siemens Ag | WARM PIPE |
DE2658720C3 (en) * | 1976-12-24 | 1982-01-28 | Deutsche Forschungs- und Versuchsanstalt für Luft- und Raumfahrt e.V., 5300 Bonn | Latent heat storage for holding a heat-storing medium |
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US4601331A (en) * | 1985-08-23 | 1986-07-22 | Varian Associates, Inc. | Multiple heat pipes for linear beam tubes having common coolant and vaporizing surface area enhancement |
US5245508A (en) * | 1990-08-21 | 1993-09-14 | International Business Machines Corporation | Close card cooling method |
IL100806A (en) | 1991-02-01 | 1997-02-18 | Commw Scient Ind Res Org | Heat transfer device |
US5205348A (en) * | 1991-05-31 | 1993-04-27 | Minnesota Mining And Manufacturing Company | Semi-rigid heat transfer devices |
US5603376A (en) * | 1994-08-31 | 1997-02-18 | Fujitsu Network Communications, Inc. | Heat exchanger for electronics cabinet |
US5642776A (en) * | 1996-02-27 | 1997-07-01 | Thermacore, Inc. | Electrically insulated envelope heat pipe |
-
2002
- 2002-03-21 US US10/104,730 patent/US20030178174A1/en not_active Abandoned
-
2004
- 2004-04-22 US US10/831,059 patent/US7096926B2/en not_active Expired - Lifetime
Cited By (8)
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US20070262976A1 (en) * | 2004-10-14 | 2007-11-15 | Eiji Matsuda | Level Shifter Circuit, Driving Circuit, and Display Device |
US20080225484A1 (en) * | 2007-03-16 | 2008-09-18 | International Business Machines Corporation | Thermal pillow |
US7709951B2 (en) | 2007-03-16 | 2010-05-04 | International Business Machines Corporation | Thermal pillow |
WO2013122734A1 (en) * | 2012-02-15 | 2013-08-22 | General Electric Company | Flexible metallic heat connector |
US9658000B2 (en) | 2012-02-15 | 2017-05-23 | Abaco Systems, Inc. | Flexible metallic heat connector |
EP2924726A1 (en) * | 2014-03-26 | 2015-09-30 | General Electric Company | Thermal interface devices |
US20150282380A1 (en) * | 2014-03-26 | 2015-10-01 | General Electric Company | Thermal interface devices |
US9615486B2 (en) * | 2014-03-26 | 2017-04-04 | General Electric Company | Thermal interface devices |
Also Published As
Publication number | Publication date |
---|---|
US20040194915A1 (en) | 2004-10-07 |
US7096926B2 (en) | 2006-08-29 |
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