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Publication numberUS20040116959 A1
Publication typeApplication
Application numberUS 10/638,846
Publication dateJun 17, 2004
Filing dateAug 11, 2003
Priority dateJun 18, 2001
Also published asUS6623506, US20020193826
Publication number10638846, 638846, US 2004/0116959 A1, US 2004/116959 A1, US 20040116959 A1, US 20040116959A1, US 2004116959 A1, US 2004116959A1, US-A1-20040116959, US-A1-2004116959, US2004/0116959A1, US2004/116959A1, US20040116959 A1, US20040116959A1, US2004116959 A1, US2004116959A1
InventorsJames McGuckin, Richard Briganti
Original AssigneeRex Medical
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Vein filter
US 20040116959 A1
Abstract
A vessel filter comprising a first filtering portion and a first anchoring portion with a transverse dimension of the filtering portion in an expanded configuration being less than a transverse dimension of the anchoring portion in an expanded configuration, and a second filtering portion and a second anchoring portion with a transverse dimension of the second filtering portion being less than a transverse dimension of the second anchoring portion. The first and second filtering portions are positioned closer to each other than the first and second anchoring portions, and the anchoring portions are formed on first and second opposite portions of the vessel filter. At least one anchoring member having a sharpened edge for engaging the vessel wall is positioned on the anchoring portions.
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Claims(31)
What is claimed is:
1. A vessel filter comprising a wire mounting section configured to engage a wall of a vessel, a wire filtering section configured to trap blood clots or other particles, and a tubular member positioned on the wire mounting section and having a first sharpened end for contacting the vessel wall to help retain the wire mounting section.
2. The vessel filter of claim 1, wherein the first sharpened end of the tubular member is formed by a beveled edge.
3. The vessel filter of claim 1, wherein the first sharpened end of the tubular member is formed by a ground edge.
4. The vessel filter of claim 3, wherein the tubular member has a second sharpened ground edge opposite the ground edge at the first end.
5. The vessel filter of claim 2, wherein the tubular member has a second sharpened bevelled edge opposite the bevelled edge of the first end.
6. The vessel filter of claim 1, wherein the wire mounting section and the filtering section are movable from a collapsed configuration for insertion into a vessel to an expanded configuration, the tubular member being substantially parallel to a longitudinal axis of the wire mounting section in the collapsed configuration.
7. In a vessel filter having a mounting section and a filtering section, the improvement comprising at least two elongated vessel engaging members mounted on the mounting section, each vessel engaging member having first and second opposed edges, the edges configured to engage different portions of the vessel wall.
8. The vessel filter of claim 7, wherein the elongated member is a plastic tube and the first and second edges are ground edges to form sharpened edges.
9. The vessel filter of claim 7, wherein the elongated member is a plastic tube and the first and second edges are beveled to form sharpened edges.
10. A vessel filter comprising a first wire mounting section having a plurality of wire loops and expandable to a first dimension, a second wire filtering section having a plurality of wire loops and expandable to a second dimension smaller than the first dimension, an intermediate wire section between the mounting and filtering sections, and a retaining sleeve having a lumen to receive a portion of the intermediate wire section.
11. The vessel filter of claim 10, wherein the first and second wire sections are composed of a single wire.
12. The vessel filter of claim 10, wherein the first wire section is composed of at least two discrete wires and the second wire section is composed of the at least two discrete wires, the retaining sleeve retaining the two wires.
13. The vessel filter of claim 10, further comprising a crimping sleeve on a distal portion of the first wire mounting section and a retaining sleeve on a proximal portion of the second wire filter section.
14. The vessel filter of claim 10, wherein the first and second wire sections are composed of first, second and third discrete wires, the retaining sleeve retaining the first, second and third wires.
15. A vessel filter comprising a proximal portion, a distal portion, a first wire extending from the proximal portion to the distal portion and forming a series of loops extending substantially in a first direction, a second wire extending from the proximal to the distal portion and forming a series of loops extending substantially in a second direction different than the first direction.
16. The vessel filter of claim 15, wherein the second direction is substantially opposite the first direction.
17. The vessel filter of claim 15, wherein the first and second series of loops are non-contiguous.
18. The vessel filter of claim 15, further comprising a third wire forming a series of loops extending in substantially a third direction, the third direction being different than the first and second directions.
19. The vessel filter of claim 18, wherein the series of loops of the first, second and third wires are about 120 degrees out of phase.
20. A surgical apparatus comprising a vessel filter movable from a collapsed configuration for delivery to a vessel and an expanded configuration for mounting the filter within the vessel the collapsed configuration having a first dimension and the expanded configuration having a second dimension larger than the first dimension, wherein the filter includes a plurality of wire sections and a sleeve containing the wire sections in adjacent relationship, wherein in the collapsed configuration the first dimension of the filter does not exceed an outer diameter of the sleeve, thereby providing a reduced configuration for placement inside a delivery sheath for insertion into the vessel.
21. The apparatus of claim 20, wherein the plurality of wire sections are formed as first and second separate wires.
22. The apparatus of claim 20, wherein the plurality of wire sections are formed as first, second, and third separate wires.
23. The apparatus of claim 20, further comprising a filter securing member engageable with the vessel wall, the securing member being oriented substantially parallel to the longitudinal axis of the filter in the collapsed configuration and having an outer diameter, wherein the sum of the outer diameter of the securing member and an outer diameter of one of the wire sections defines a third dimension, the third dimension defining the largest diameter of the filter in the collapsed configuration.
24. The apparatus of claim 20, further comprising a filter securing member engageable with the vessel wall, the securing member being oriented substantially parallel to the longitudinal axis of the filter in the collapsed configuration and having an outer diameter, wherein the sum of the outer diameter of the securing member and an outer diameter of one of the wire sections defines a third dimension, wherein the third dimension does not exceed the outer diameter of the sleeve.
25. The apparatus of claim 20, further comprising a filter securing member engageable with the vessel wall, the securing member being oriented substantially parallel to the longitudinal axis of the filter in the collapsed configuration and having an outer diameter, wherein a third dimension defined by an outer diameter of the securing member and the two of the wire sections adjacent the securing member defines the largest diameter of the filter in the collapsed configuration.
26. The apparatus of claim 20, further comprising a filter securing member engageable with the vessel wall, the securing member being oriented substantially parallel to the longitudinal axis of the filter in the collapsed configuration and having an outer diameter, wherein the outer diameter of the securing member and two of the wire sections adjacent the securing member defines a third dimension, wherein the third dimension does not exceed the outer diameter of the sleeve.
27. The apparatus of claim 20, wherein the plurality of wire sections are composed of shape memory material.
28. A vessel filter comprising:
a first, second and third wire sections each having a first diameter, an anchoring member extending from the first wire section and having a second outer diameter, and a sleeve retaining the first, second and third wire sections in adjacent relationship and having a third diameter, wherein a transverse dimension of the anchoring member and the firs and second wire sections is less than or equal to the outer diameter of the sleeve to maintain a reduced configuration for insertion into a vessel.
29. The vessel filter of claim 28, wherein the vessel filter is movable from a collapsed configuration for delivery to an expanded configuration for deployment in the vessel, and a dimension of the filter at one end in the expanded configuration is greater than a dimension of the filter at the other end in the expanded configuration.
30. A vessel filter comprising a first plurality of loops and a second plurality of loops, the first plurality of loops extending alternately in a first direction and a second direction with the center of the radii of each loop in substantial alignment along a first imaginary line substantially parallel to a longitudinal axis of the filter, and the second plurality of loops extending alternately in a first direction and in a second direction with the center of radii of each loop lying substantially along a second imaginary line substantially parallel to the longitudinal axis of the filter, wherein the first and second lines lie in substantially the same transverse plane.
31. The vessel filter of claim 30, wherein the plurality of loops are formed by first and second wires which do not intersect.
Description
BACKGROUND

[0001] 1. Technical Field

[0002] This application relates to a vascular filter and more particularly to a vein filter for capturing blood clots within the vessel.

[0003] 2. Background of Related Art

[0004] Passage of blood clots to the lungs is known as pulmonary embolism. These clots typically originate in the veins of the lower limbs and can migrate through the vascular system to the lungs where they can obstruct blood flow and therefore interfere with oxygenation of the blood. Pulmonary embolisms can also cause shock and even death.

[0005] In some instances, blood thinning medication, e.g. anticoagulants such as Heparin, or sodium warfarin can be given to the patient. These medications, however, have limited use since they may not be able to be administered to patients after surgery or stroke or given to patients with high risk of internal bleeding. Also, this medication approach is not always effective in preventing recurring blood clots.

[0006] Therefore, surgical methods to reduce the likelihood of such pulmonary embolisms by actually blocking the blood clot from reaching the lungs have been developed. One surgical method of treatment involved major surgery where the size of the vessel lumen was restricted by placement of ligatures or clips around the vein, e.g. the inferior vena cava which transports blood from the lower portion of the body to the heart and lungs. This prevented passage of dangerously large blood clots through the vein to the lungs. However, this approach is an invasive surgical procedure, requiring an abdominal incision and general anesthesia and frequently causing vessel thrombosis and lower extremity swelling. Also, there is a lengthy patient recovery time and additional hospital and surgeon expenses associated with this major surgery. In fact, oftentimes, the patients requiring the surgery are unhealthy and the major surgery and general anesthesia poses a risk in and of itself.

[0007] To avoid such invasive surgery, less invasive surgical techniques have been developed. These involve the placement of a mechanical barrier in the inferior vena cava. These barriers are in the form of filters and are typically inserted through either the femoral vein in the patient's leg or the right jugular vein in the patient's neck or arm under local anesthesia. The filters are then advanced intravascularly to the inferior vena cava where they are expanded to block migration of the blood clots from the lower portion of the body to the heart and lungs.

[0008] These prior filters take various forms. One type of filter is composed of coiled wires such as disclosed in U.S. Pat. Nos. 5,893,869 and 6,059,825. Another type of filter consists of legs with free ends having anchors for embedding in the vessel wall to hold the filter. These filters are disclosed, for example, in U.S. Pat. Nos. 4,688,553, 4,781,173, 4,832,055, and 5,059,205, 5,984,947 and 6,007,558.

[0009] Several factors have to be considered in designing vein filters. One factor is that the filter needs to be securely anchored to the internal vessel wall, while avoiding traumatic engagement and damage to the wall as well as damage to the neighboring abdominal aorta. Another factor is that the filter must be collapsible to a sufficiently small size to be easily maneuvered and atraumatically advanced intravascularly to the inferior vena cava or other target vessel. Thirdly, the filter should direct the blood clots to the center of the vessel to improve dissolution of the clot within the vessel by the blood flow.

[0010] It would be advantageous to provide a vein filter that satisfies the foregoing parameters. Namely, such vein filter would advantageously have sufficient anchoring force to retain the filter within the vessel while providing atraumatic contact with the vessel wall, would have a minimized insertion (collapsed) profile to facilitate delivery through the vascular system to the surgical site, and would enable migration of the captured blood clots to the center of the vessel. Moreover, it would also be advantageous to provide a filter that could simplify insertion through the femoral or the right jugular vein into the inferior vena cava.

SUMMARY

[0011] The present invention overcomes the disadvantages and deficiencies of the prior art by providing a vessel filter comprising a wire mounting section configured to engage a wall of a vessel, a wire filtering section configured to trap blood clots or other particles, and a tubular member positioned on the wire mounting section and having a first sharpened end for contacting the vessel wall to help retain the wire mounting section. The sharpened end can be formed by a beveled edge or by a ground edge, and two opposing sharpened ends can be provided to engage different portions of the vessel wall.

[0012] The wire mounting section and the filtering section are movable from a collapsed configuration for insertion into a vessel to an expanded configuration.

[0013] The present invention also provides a vessel filter comprising a first wire mounting section having a plurality of wire loops and expandable to a first dimension, a second wire filtering section having a plurality of wire loops and expandable to a second dimension smaller than the first dimension, an intermediate wire section between the mounting and filter sections, and a retaining sleeve having a lumen to receive a portion of the intermediate wire section. The first and second wire sections can be composed of a single wire or alternatively the first wire section can be composed of at least two discrete wires, and the second wire section can be composed of at least two discrete wires such that the retaining sleeve retains the wires. A retaining sleeve can also be provided on a distal portion of the first section and on a proximal portion of the second section.

[0014] In another aspect of the present invention, a vessel filter is provided comprising a first wire extending from the proximal portion to the distal portion and forming a series of loops extending substantially in a first direction, and a second wire extending from the proximal to the distal portion and forming a series of loops extending substantially in a second direction different than the first direction. The second direction is preferably substantially opposite the first direction. In an alternate embodiment, the filter further comprises a third wire forming a series of loops extending in substantially a third direction, the third direction being different than the first and second directions. In this embodiment, the series of loops of the first, second and third wires are preferably about 120 degrees out of phase.

[0015] The present invention also provides a surgical apparatus comprising a vessel filter movable from a collapsed configuration for delivery to a vessel and an expanded configuration for mounting the filter within the vessel. The collapsed configuration has a first dimension and the expanded configuration has a second dimension larger than the first dimension. The filter includes a plurality of wire sections and a sleeve containing the wire sections in adjacent relationship, wherein in the collapsed configuration the first dimension of the filter does not exceed an outer diameter of the sleeve, thereby providing a reduced configuration for packing inside a delivery sheath for insertion into the vessel.

[0016] In one embodiment, the plurality of wire sections are formed of a single wire, in another embodiment the wire sections are formed as first and second separate wires and in another alternate embodiment the plurality of wire sections are formed as first, second, and third separate wires. The plurality of wire sections are preferably composed of shape memory material.

[0017] A filter retaining member engageable with the vessel wall can be provided which is oriented substantially parallel to the longitudinal axis of the filter in the collapsed configuration, wherein the sum of the outer diameter of the retaining member and an outer diameter of one of the wires defines a third dimension which is the largest diameter of the filter in the collapsed configuration. Preferably, the third dimension does not exceed the outer diameter of the sleeve.

[0018] In another aspect of the present invention, a vessel filter is provided comprising a first plurality of loops and a second plurality of loops. The first plurality of loops extend alternately in a first direction and a second direction with the center of the radii of each loop in substantial alignment along a first imaginary line substantially parallel to a longitudinal axis of the filter. The second plurality of loops extend alternately in a first direction and in a second direction with the center of radii of each loop lying substantially along a second imaginary line substantially parallel to the longitudinal axis of the filter, wherein the first and second lines lie in substantially the same transverse plane.

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Preferred embodiment(s) of the present disclosure are described herein with reference to the drawings wherein:

[0020]FIG. 1 is a perspective view of a first embodiment of the vein filter of the present invention shown in the expanded configuration;

[0021]FIG. 2 is a side view of the vein filter of FIG. 1;

[0022]FIG. 3 is a top view of the vein filter of FIG. 1;

[0023]FIG. 4 is a front view of the vein filter of FIG. 1;

[0024]FIG. 5A is a perspective view of the vein filter of FIG. 1 in the collapsed configuration for delivery through a catheter or sheath into the vessel;

[0025]FIG. 5B is an enlarged view of a portion of the filter in the collapsed configuration of FIG. 5A showing the intermediate and proximal crimping sleeves;

[0026]FIG. 5C is an enlarged side view of the portion of the filter shown in FIG. 5B;

[0027]FIG. 6A is a transverse cross-sectional view of the vein filter of FIG. 1 in the collapsed configuration of FIG. 5 showing an anchor member and adjacent wire within the delivery sheath;

[0028]FIG. 6B is a transverse cross-sectional view of the vein filter of FIG. 1 in the collapsed configuration of FIG. 5, showing a crimping sleeve encircling two wires within the delivery sheath;

[0029]FIG. 7 is perspective view of a second embodiment of the vein filter of the present invention formed of a single wire and shown in the expanded configuration;

[0030]FIG. 8 is a perspective view of a third embodiment of the vein filter of the present invention formed of a single wire with a central (intermediate) crimping sleeve, and shown in the expanded configuration;

[0031]FIG. 9 is a perspective view of another alternate embodiment of the vein filter of the present invention having two filtering portions and two anchoring portions shown in the expanded configuration;

[0032]FIG. 10A is side view of the vein filter of FIG. 9 in the expanded configuration;

[0033]FIG. 10B is a side view similar to FIG. 10A except at a slightly different angle;

[0034]FIG. 10C is a view similar to FIG. 10A except showing an alternate embodiment of the filter of the present invention in the expanded configuration having multiple anchoring members on each of the wires;

[0035]FIG. 11 is a front view of the vein filter of FIG. 9 in the expanded configuration;

[0036]FIG. 12A is a perspective view of the vein filter of FIG. 9 in the collapsed configuration for delivery through a catheter or sheath into the vessel;

[0037]FIG. 12B is an enlarged side view of the distal and middle portions of the vein filter of FIG. 9 in the collapsed configuration of FIG. 12A;

[0038]FIG. 12C is an enlarged perspective view of a portion of the vein filter of FIG. 12A showing the axial displacement of the anchoring members;

[0039]FIG. 12D is a view similar to FIG. 12A except showing the alternate embodiment of the vein filter of FIG. 10C having a series of anchoring members on each of the wires at the proximal and distal portions;

[0040]FIG. 12E is a side view of the middle and distal portions of the filter of FIG. 12D;

[0041]FIG. 13A is a transverse cross-sectional view of the vein filter of FIG. 9 in the collapsed configuration of FIG. 12 showing the crimping sleeve encircling three wires within the delivery sheath;

[0042]FIG. 13B is a transverse cross-sectional view of the vein filter of FIG. 9 in the collapsed configuration of FIG. 12 showing an anchor member and adjacent wires within the delivery sheath;

[0043] FIGS. 14-17 illustrate the steps of insertion of the vein filter of FIG. 9 within the inferior vena cava of a patient in accordance with a first method, wherein:

[0044]FIG. 14 illustrates insertion of the delivery catheter through the femoral vein;

[0045]FIG. 15 illustrates the delivery sheath being advanced to the inferior vena cava just below (upstream) the juncture of the renal arteries;

[0046]FIG. 16 illustrates the delivery sheath being withdrawn to enable one of the anchoring portions and one of the filtering portions to move to the expanded configuration; and

[0047]FIG. 17 illustrates the delivery sheath fully withdrawn to expose the other filtering portion and the other anchoring portion filter to enable movement to the expanded configuration;

[0048]FIG. 18 is an enlarged view of the expanded filter of FIG. 17 showing a blood clot captured in the filter;

[0049]FIG. 19 is an enlarged view of one embodiment of the anchoring tube of the present invention having ground edges engaging the vessel wall;

[0050]FIG. 20 is an enlarged view of an alternate embodiment of an anchoring tube of the present invention having beveled edges engaging the vessel wall;

[0051] FIGS. 21-23 illustrate insertion of the vein filter of FIG. 9 within the inferior vena cava in accordance with a second method, wherein:

[0052]FIG. 21 illustrates insertion of the delivery catheter through the right jugular vein;

[0053]FIG. 22 illustrates the delivery sheath being advanced downwardly past the juncture of the renal arteries to the inferior vena cava; and

[0054]FIG. 23 illustrates the delivery sheath being withdrawn to enable one of the anchoring portions and filtering portions to move to the expanded configuration; and

[0055]FIG. 24 illustrates insertion of the vein filter of FIG. 9 into the superior vena cava in accordance with a third method of the present invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0056] Turning now to the drawings, wherein like reference numerals identify similar or like components throughout the several views, several embodiments of vein filters of the present invention are described for placement within the inferior vena cava to capture blood clots or other particles which could otherwise pass to the lungs. These filters are movable from a low profile collapsed configuration to facilitate insertion through the delivery sheath to an expanded position to enable the anchoring members to atraumatically contact the vessel walls to secure (mount) the filter within the inferior vena cava. The wire(s) which form the vein filters of the present invention are looped to form an anchoring portion and a narrowed filtering portion, as will be described in detail below.

[0057] With reference first to the embodiment of FIGS. 1-6, and turning initially to FIG. 1, this first embodiment of the vein filter of the present invention is designated generally by reference numeral 10. Vein filter 10 is formed by a pair of wires, designated by reference numerals 12 and 14. Wires 12 and 14 are preferably circular in cross-section having a diameter preferably ranging from about 0.011 inches to about 0.020 inches, and preferably about 0.012 inches. The wires 12 and 14 are held together, side by side, at their distal ends by a distal crimping sleeve 20 and held together, side by side, at their proximal ends by a proximal crimping sleeve 22. To provide additional support and overall rigidity to the filter 10, a central or intermediate crimping sleeve 24 is provided at an intermediate portion of wires 12 and 14 to retain middle portions of the wire together in a side-by-side relationship.

[0058] Although preferably held side by side by crimping sleeves, the wires can also be held by other means such as being welded or glued.

[0059] As can be appreciated from FIGS. 1-2, the wires 12 and 14 are wound in identical manners, except opposite to one another. That is, wire 12, starting from proximal crimping sleeve 224, weaves back and forth across an imaginary centerline “C” (or central longitudinal axis) to form a series of loops 12 b, 12 d, 12 g, 12 i and 12 k, on one side of the centerline. Bends or curves 12 a, 12 c, 12 e, 12 f, 12 h, 12 j and 12 l are on the other side of the centerline and form transitions for formation of the loops in wire 12. Each of the bends 12 a, 12 c, 12 e, 12 f, 12 h, 12 j and 12 l faces in the downward direction enabling each of the loops 12 b, 12 d, 12 g, 12 i and 12 k to open in an upward direction as oriented in FIGS. 1 and 2.

[0060] Wire 14 also weaves back and forth across the centerline forming loops 14 b, 14 d, 14 g, 14 i and 14 k on one side of the centerline and curves and bends 14 a, 14 c, 14 e, 14 f, 14 h, 14 j and 14 l on the other side of the centerline to from transitions for the loops. Each of the bends 14 a, 14 c, 14 e, 14 f, 14 h, 14 j and 14 l faces in the upward direction and each of the loops 14 b, 14 d, 14 g, 14 i and 14 k opens in the downward direction as oriented in FIGS. 1 and 2. Thus, viewed another way, wire 12 forms upwardly directed loops (as viewed in the orientation of FIGS. 1 and 2) and wire 14 forms downwardly directed loops with the wire loops and bends 12 a-12 l approximately 180 degrees out of phase with the corresponding wire loops and bends 14 a-14 l.

[0061] A central portion 12 m, 14 m of wires 12 and 14, respectively, forms partial loops and extends substantially linearly through the central crimping sleeve 24 where they are contiguous and aligned side by side. The wires 12 and 14 are preferably also contiguous as they extend linearly through the proximal, and distal crimping sleeves 22, 20, respectively. Partial loops 12 n and 14 n are formed in wires 12 and 14 before extending through distal crimping sleeve 20 and partial loops 12 p, 14 p extend from proximal crimping sleeve 22. In the other regions, the wires preferably do not touch as the loops are spaced apart and the loops of wire 12 do not cross over the loops of wire 14.

[0062] The center of the radii of the loops on one side as viewed in FIG. 1, i.e. loops 14 i, 12 g, 14 d, and 12 b, are preferably substantially aligned such that an imaginary line drawn through such centers would be substantially parallel to the longitudinal axis of the filter 10. The center of the radii of the loops 14 k, 12 i, 12 d and 14 b on the other side of the filter 10 are also preferably substantially aligned such that an imaginary line drawn through such centers would be substantially parallel to the longitudinal axis of the filter 10. The two imaginary lines lie in substantially the same transverse plane.

[0063] The wires 12, 14 of filter 10 form an anchoring or mounting portion 30 and a filtering portion 28. The anchoring portion 30 is formed at a proximal portion to engage the vessel wall for securement of the filter 10. The filtering portion 28 is formed at a distal portion and has a diameter loss than the diameter D1 (FIG. 3) of the anchoring portion 30. The diameter of the filtering portion is sufficiently small to capture blood clots and prevent its passage through the filter 10.

[0064] It should be appreciated that the terms proximal and distal are utilized for convenience for orientation purposes, since if the filter 10 is inserted into the inferior vena cava through the internal jugular vein instead of the femoral vein, the portion closer to the user, e.g. the “proximal portion”, will instead be the filtering portion 28.

[0065] In the illustrated embodiment, the anchoring portion 30, which includes the region between the intermediate and proximal crimping sleeves 24, 22, is substantially uniform in diameter (D1) or height. The filter portion 20, which includes the region between the intermediate sleeve 24 and the distal crimping sleeve 20, progressively decreases in diameter towards the distal sleeve 20 from diameter D2 to diameter D3. Consequently diameter D2 of filter portion 32 is greater than diameter D3 of filter portion 20. This decrease in diameter helps to cause migration of the blood clots towards the center of the filter 10 to facilitate dissolution by the blood flow. Thus, the region between the drawn diameters D2 and D3 functions as the filtering portion. As noted below, it should be appreciated that the anchoring and filtering regions are not rigidly defined and the diameters D2 and D3 and the portions 30 and 28 are identified for convenience.

[0066] Preferably, the diameter D1 of the anchoring portion 30 ranges from about 18 mm to about 30 mm. The diameter D2 of the filtering portion 28 preferably ranges from about 17 mm to about 29 mm; and the smaller diameter D3 of the filtering portion 28 preferably decreases to as small as about 0.5 mm at the distal sleeve 20. Other dimensions are contemplated.

[0067] It should be understood that the anchoring portion 30 defined herein defines a region of the filter which is utilized to retain (mount) the filter 10 inside the vessel and the filtering portion 28 defines the region which captures particles such as blood clots. Consequently the region of the anchoring portion can alternatively terminate more distally of the intermediate crimping sleeve 24 or terminate more proximally of the crimping sleeve 24. Similarly, a region of the filtering portion, i.e. the progressive decrease in diameter, can alternatively begin proximally of the intermediate crimping sleeve 22 or begin further distally than as illustrated in FIGS. 1 and 2. These alternatives are viable so long as a sufficient region is provided for anchoring the filter and a sufficient narrowed filtering region is provided to capture blood clots or other particles. Thus, it should be appreciated that the anchoring and filtering portions 30, 28 need not be defined by the regions separated by intermediate crimping sleeve 24.

[0068] The anchoring portion 30 of the filter 10 includes at least one vessel wall retention or securement (anchoring) member, designated by reference numeral 40. The retention member 40 is preferably in the form of a stainless steel tube and has a lumen 42 to receive respective wires 12 and 14. The anchoring tube 40 (or 50) is preferably attached to the wire 12 or 14 by crimping or welding. The anchoring tube 40 has opposed beveled edges 44, 46 which frictionally engage portions of the vessel wall in the manner described below. Alternatively, the anchor member can be in the form of a cylindrically shaped tube 50 (see FIG. 5) with the edges 52 sharpened, e.g. by grinding, to engage the vessel. This is also described in more detail below. Surface 45 abuts the vessel wall to provide a large area of contact (see e.g. FIGS. 19 and 20).

[0069] In the preferred embodiment, one tube 40 (or 50) is positioned on wire 12, at the largest diameter region of the anchoring portion 30, tangent with loop 12 d; and another tube 40 (or 50) is positioned on wire 14, also at the largest diameter region of the anchoring portion 30, tangent with loop 14 d. Thus, the anchoring members 40 (or 50) are approximately 180 degrees apart. In this manner, when the filter 10 moves to its expanded configuration, the anchoring tubes will engage opposing sides of the vessel wall as described below. Although two anchoring members are shown, additional anchoring members can be provided. This is described below in conjunction with FIGS. 12D and 12E, it being understood that the train of staggered anchoring members could be provided in this embodiment of the filter as well.

[0070] The collapsed configuration of the filter 10 for delivery inside the vessel will now be described with reference to FIGS. 5A-5C and 6A-6B. Note that although the collapsed configuration is illustrated with cylindrical tubes 50, it is understood that anchoring tubes 40 would be positioned in a similar manner.

[0071] When collapsed, the first and second wires 12, 14 are in a straightened configuration substantially parallel with one another and substantially aligned with their respective longitudinal axis. The cylindrical anchoring members 50 are axially displaced to conserve space within the delivery catheter. Consequently, as shown in the transverse sections of FIGS. 6A and 6B, the largest cross sectional area occupied by the filter 10 is defined by the outer diameter D4 of one of the wires (e.g. wire 14) plus the outer diameter D5 of the anchoring tube 50. Since the other anchoring tube(s) are staggered, i.e. axially displaced, in the collapsed configuration, the overall collapsed diameter is minimized which would not be the case if the anchoring tubes 50 were axially aligned in the collapsed configuration since the diameter would be then be defined by the sum of the diameters D5 of adjacent anchoring tubes. (2×D5). This axial displacement of the anchoring tube thereby enables the size (diameter) of the delivery sheath 210 to be minimized. A slight gap, not shown, could be provided between the outer wall of the anchoring tube 50 and delivery sheath 210 to provide clearance to facilitate exit from the sheath 210.

[0072]FIG. 6B shows the diameter of the two wires within the crimping sleeve 22, with the total cross sectional region occupied by the collapsed filter defined by the outer diameter D6 of the sleeve 22. A slight gap between the outer diameter of the crimping sleeve 22 and delivery sheath 210 is designated by reference letter “g”.

[0073] Stated another way, the inner diameter of the crimping sleeve is equal to the sum of the outer diameters of the wires 12, 14, with the thickness “t” of the sleeve defined by the distance between the inner wall and outer wall and being sufficient to rigidly retain the wires. For this given diameter, the anchoring tube is preferably maintained equal to or less than the numerical difference between the outer diameter of the sleeve and the outer diameter of the wire. This keeps the overall cross-sectional region (or height) of the filter in the collapsed position at a minimum as other portions of the filter 10 in the collapsed position will not exceed the outer diameter of the crimping sleeve.

[0074] As noted above, the outer diameter D4 of the wires 12 and 14 is preferably about 0.012 inches. The inner diameter D6 of each crimping sleeve preferably ranges from about 0.022 inches to about 0.040 inches, and preferably is about 0.024 inches. That is, the inner diameter of the crimping sleeve is preferably twice the diameter of the wire. The outer diameter of each crimping sleeve preferably ranges from about 0.050 inches (18 gauge) to about 0.065 inches (16 gauge), and is preferably about 0.058 inches (17 gauge). The outer diameter D5 of the anchoring tube preferably ranges from about 0.030 inches to about 0.054 inches, and is preferably about 0.046 inches. With these dimensions, a 6 French delivery sheath 27 (2 mm in outer diameter) to deliver the filter 10 can be utilized.

[0075] To enable movement between an expanded and collapsed configuration, wires 12 and 14 are preferably made of shape memory metal material, such as Nitinol, a nickel titanium alloy. The memorized configuration of the filter 10 is shown in FIG. 1. To facilitate passage of the wires 12 and 14 through the lumen of the delivery sheath 210 and into the vessel, cold saline is injected into the delivery sheath 210 and around the wires 12 and 14 in their collapsed position within the delivery sheath 210. This shape memory material characteristically exhibits rigidity in the austenitic state and more flexibility in the martensitic state. The cold saline maintains the temperature dependent wires 12, 14 in a relatively softer condition as they are in the martensitic state within the sheath. This facilitates the exit of wires 12 and 14 from the sheath 210 as frictional contact between the wires 12, 14 and the inner surface of the sheath would otherwise occur if the wires were maintained in a rigid, i.e. austenitic, condition.

[0076] Once ejected from the delivery sheath 210, the wires are no longer cooled and are exposed to the warmer body temperature, which causes the wires to return their austenitic memorized configuration of FIG. 1.

[0077] The filter 10 can be inserted through the jugular vein in the neck of the patient or through the femoral vein in the leg of the patient. It can also be inserted through the superior vena cava. If inserted through the femoral, the filter would be positioned within sheath 21 so that the anchoring portion 30 is closer to the user and the filtering portion 28 is further from the user. If inserted through the jugular or superior vena cava, the filter would be positioned within sheath 21 so that the anchoring portion 30 is further from the user and the filtering portion 28 is closer to the user. Insertion of the filter will be better understood from the detailed description below of the filter insertion methods.

[0078]FIG. 8 illustrates an alternate embodiment of the filter of the present invention, designated generally by reference numeral 60. Filter 60 is similar to filter 10, except instead of being formed of two wires, filter 60 is formed of a single wire 61. Filter 60 is crimped at the proximal end by sleeve 72 and at a middle or intermediate portion by crimping sleeve 74. The distal end 66 of filter wire 60 loops around at loop 68, and is therefore not crimped with a sleeve as in the embodiment of FIG. 1. Filter 60 also preferably has anchoring tubes (not shown) on anchoring portion 62 similar to anchoring tubes 40 of FIG. 1 or tube 50 of FIG. 5 on loops 67 and 69. In all other respects, e.g. narrowed filtering portion 64, loops about 180 degrees out of phase, etc., filter 60 is identical to filter 10.

[0079]FIG. 7 illustrates another alternate embodiment of the filter of the present invention formed by a single wire. Wire 82 of filter 80 wraps in a similar fashion as wire 61 of filter 60. That is, wire 82 forms alternating loops, i.e. downwardly directed and upwardly directed, as oriented in FIG. 7, as it extends from a proximal end 85 in anchoring portion 86 to distal loop 87 at a filtering portion 88. Wire 82 then extends proximally from the distal loop 87 in an alternating loop pattern forming upwardly and downwardly directed loops. Filter 80 preferably includes a proximal crimping sleeve (removed to illustrate the wire) to retain the free ends 87, 89 of wire 82. Filter 80 also preferably includes an anchoring tube (not shown) on respective loops of the anchoring portion 86, similar to anchor 40 of FIG. 1 or anchor 50 of FIG. 5.

[0080] In the embodiments of FIGS. 7 and 8, the wire loops at the distal end and the wire ends are crimped, welded or secured by other means at the proximal end. It is also contemplated that alternatively the wire can loop at its proximal end and the two ends secured at the distal end.

[0081] An alternate embodiment of the filter of the present invention, having two anchoring portions and two filtering portions is illustrated in FIGS. 9-13 and designated generally by reference numeral 100. The filter 100, having two symmetric anchoring and filtering portions, can be inserted into the inferior vena cava in either direction, e.g. downwardly from the right jugular vein access or upwardly from the femoral vein access, without concern of its proximal/distal orientation.

[0082] With initial reference to FIGS. 9 and 10, filter 100 is formed by three wires 112, 114 and 116. The three wires 112, 114 and 116 form first and second anchoring portions 102, 104 and first and second filtering portions 106, 108. The first filtering and anchoring portions 102, 106 extend between proximal crimping sleeve 120 and intermediate (central) crimping sleeve 124; the second filtering portion 108 and anchoring portion 104 extend between intermediate crimping sleeve 124 and distal crimping sleeve 122. Anchoring portion 102 is substantially identical to anchoring portion 104, except it extends in the opposite direction. Similarly, the filtering portion 106 is substantially identical to filtering portion 108 except it also extends in the opposite direction. By providing two symmetrical portions, the filter can be placed inside a delivery catheter and inserted either through the jugular vein or the femoral vein using the same delivery catheter and in either proximal/distal orientation.

[0083] As mentioned above with respect to the first embodiment, although the wires are described as being held in side by side relationship by a crimping sleeve, alternatively the wires can be welded, glued, or held together by other means.

[0084] The provision of two anchoring portions 104, 102 on opposing ends helps to center the filter 100 within the vessel which in turn helps to maintain the captured blood clots in the center of the filter 100. If the blood clots are maintained in the center, they will more easily be dissolved or washed away by the blood flow.

[0085] The three wires 110, 112, 114 each form a series of loops which are about 120 degrees out of phase with the loops of the adjacent wires. More specifically, wire 110 forms three loops 110 a, 110 b, and 110 c between the proximal and intermediate crimping sleeves 120, 124 with loops 110 a and 110 c extending in a first direction and a loop 110 b extending in an opposite second direction. Wire 110 further forms two loops 110 d and 110 f, extending in the second direction and one loop 110 e extending in the first direction in the region between the intermediate crimping sleeve 124 and the distal crimping sleeve 122.

[0086] Wire 112 in the first anchoring/filtering portion defined between the proximal and intermediate crimping sleeves 120, 124 forms two loops 112 a, 112 c extending in a third direction and a third loop 112 b extending in a fourth direction opposite the third direction. In the second anchoring/filtering portion defined between the intermediate and distal crimping sleeves 124, 122, loops 112 d and 112 f of wire 112 extend in the fourth direction and loop 112 e extends in the third direction.

[0087] Wire 114 in the first anchoring/filtering portion defined between the proximal and intermediate crimping sleeves, forms two loops 114 a, 114 c extending in a fifth direction and a third loop 114 b extending in a sixth opposite direction. Loops 114 d and 114 f extend in the sixth direction and loop 114 e extends in the fifth direction. These loops 114 d, 114 e and 114 f are formed in the second anchoring/filtering portion between the distal and intermediate crimping sleeves 122, 120.

[0088] The corresponding loops of wires 110, 112, 114, e.g. loops 110 a, 112 a, 114 a; loops 110 b, 112 b, 114 b; etc., are preferably about 120° out of phase. It should be appreciated that arrangements other than 120 degree spacing are contemplated. Additionally, “opposite” directions of the loops is not limited to 180 degrees, but encompasses different directions.

[0089] An anchoring member 140 is positioned on each of the wires 110, 112, 114 in the first anchoring portion 102 and the second anchoring portion 104. More specifically, the anchoring members 140 are positioned on the region of the wires 110, 112 and 114 having the largest diameter (height) H or greatest distance from the longitudinal axis, namely on loops 110 a, 112 a, 114 a and loops 110 f, 112 f and 114 f as shown. The distances H are preferably substantially equal but alternatively can vary. Note the anchoring members are removed from FIGS. 9, 10B and 11 for clarity.

[0090] With reference to FIG. 10A, the anchoring (securement) member has a lumen 142 to receive the respective wire therethrough. The anchoring member 140 is preferably a cylindrical shaped metallic tube with opposed sharpened edges 144 formed by grinding the ends. It should be understood, that the anchoring tube 40 of FIG. 1 with sharpened bevelled edges could alternatively be utilized. The ground edges 144 are designed to frictionally engage the vessel wall in the manner described in more detail below to retain the filter 100 inside the vessel.

[0091] In the alternate embodiment of FIG. 10C, filter 100′ has a pair of anchoring members 140′ on each of the wires 110′, 112114′ in the first anchoring portion 102′ and in the second anchoring portion 104′. In all other respects, the filter 100′ is identical to filter 100 with corresponding parts labeled with a prime (′). It is also contemplated that additional anchoring members can be placed on the wires 110′, 112′ and 114′.

[0092] The diameter or height of the anchoring portions 102, 104 is greater than the diameter of the filtering portions 106, 108. That is, the diameter of the filter 100 increases from the intermediate region (or from intermediate crimping sleeve 124) towards the proximal end and towards the distal end, thereby forming two reduced diameter filter portions closer to the intermediate region of the filter 100. Viewed another way, two symmetrical portions are provided, each having a filtering portion decreasing in diameter toward the intermediate portion. Since the filtering portions progressively decrease towards the center, the captured blood clots will be directed toward the center of the filter 100 and the center of the blood vessel, thereby enabling it to be more easily dissolved or washed away by the blood flow.

[0093] Diameters E1 and E2 in FIG. 10B are taken in one transverse line of the anchoring portion. 102 and filtering portion, respectively, for an example of how these diameters change. It should be appreciated, that within each portion, the diameters could vary. In a preferred embodiment the diameter of the first and second anchoring portions 102, 104 ranges from about 18 mm to about 30 mm, and the diameter of the first and second filtering portions preferably progressively decreases to about 0.5 mm. Other dimensions are also contemplated.

[0094] The compactness of the filter 100 of the present invention can be appreciated by reference to FIGS. 12-13. In the collapsed configuration, the wires 110, 112, and 114 are substantially straight and substantially parallel, i.e. substantially aligned with a longitudinal axis. Adjacent anchoring tubes 140 are axially displaced to minimize the overall diameter of the filter 100. Consequently, the largest diameter of the filter 100 in the collapsed configuration for delivery will be defined by the outer diameter F1 of one of the crimping sleeves, e.g. crimping sleeve 124 of FIG. 12A. The transverse cross sectional view of FIG. 13B shows the dimensional relationship of the anchoring member 140 and wires, with each wire having, by way of example, a diameter of about 0.011 inches to about 0.020 inches, and preferably about 0.012 inches. The crimping sleeve, which circumscribes the three circular cross-sectional wires, is defined by a diameter factor of 2.155, meaning that the inner diameter of the sleeve can be as small as the 2.155 times the wire diameter. Therefore, if the wire diameter is about 0.012 inches, the inner diameter of the crimping sleeve can be about 0.0256 inches (2.155×0.012). If the wall thickness of the sleeve is about 0.010 inches, the outer diameter would be about 0.0456 inches. These dimensions are provided by way of example. The outer diameter of the anchoring tube is preferably selected so that in the collapsed configuration of the filter, the anchoring tube and adjacent wires do not occupy a transverse dimension exceeding the outer diameter of the crimping sleeve, such as shown in FIG. 13B, to maintain the low profile of the filter in the collapsed configuration. Conversely, if the diameter of the anchoring tube is the reference dimension, than the crimping sleeve outer diameter preferably does not exceed the diameter of the anchoring tube and the adjacent wires to maintain the low profile.

[0095]FIGS. 12D and 12E illustrate the collapsed configuration of filter 100′ of FIG. 10C with a pair of anchoring members 140′ on each of the three wires at the distal portion adjacent distal crimping sleeve 122′ and at the proximal portion adjacent proximal crimping sleeve 120′.

[0096] Like filter 10, filter 100 is preferably made of shape memory metal, e.g. Nitinol. Cold saline is injected into the delivery catheter and around the wires 110, 112, 114 in their collapsed position within the delivery catheter to facilitate passage of the wires through the lumen of the catheter and into the vessel. This shape memory material characteristically exhibits rigidity in the austenitic state and more flexibility in the martensitic state. The cold saline maintains the temperature dependent wires 110, 112 114 in a relatively softer condition as they are in the martensitic state within the catheter. This facilitates the exit of the wires from the catheter as frictional contact between the wires and the catheter inner surface would otherwise occur if the wires were maintained in a rigid, i.e. austenitic, condition. Once ejected, the filter 100 is warmed by body temperature, causing its transition to its austenitic memorized configuration of FIG. 10A.

[0097] Turning now to the methods of insertion of the filter 100, the filter 100 can be inserted through the femoral vein or the right jugular vein and into position in the inferior vena cava, just below the renal arteries. Since the filter 100 is symmetrical, e.g. two filtering portions, it can be loaded into the delivery sheath or catheter in either orientation and inserted in either direction into the vena cava.

[0098] One method of insertion of the filter 100 of the present invention is illustrated in FIGS. 14-18. A delivery catheter 200 having a hub 202 is inserted through a leg incision and into the femoral vein “f” of the patient. The delivery catheter 200 is advanced through the iliac arteries into the inferior vena cava just below (upstream) of the renal arteries. Note that the delivery catheter is introduced through an introducer sheath which is not shown for clarity. The introducer sheath is inserted over a guidewire (also not shown) and advanced to the target site. The guidewire is then removed and the delivery catheter is inserted through the lumen in the sheath to the target vessel.

[0099] Extending from hub 202 of delivery catheter 200 is tubing 204 and valve assembly 206 to enable saline to be injected into delivery catheter 200 to maintain the softened martensitic state of the vein filter within the catheter 200 so the vein filter is in the substantially straightened configuration as in FIG. 12. A one-way stopcock can be provided to control saline infusion. A metal retaining rod 205 is positioned within the delivery catheter 200 and inserted with the catheter 200.

[0100] Once the distal tip 207 of catheter 200 is advanced to the site, i.e. in the inferior vena cava below the renal arteries, the delivery catheter 200 is withdrawn proximally, with rod 205 held in a fixed position to ensure the filter 100 is not pulled back with the catheter 200. Withdrawal of the catheter 200 exposes one of the anchoring portions, e.g. second anchoring portion 104 and one of the filtering portions, e.g. second filtering portion 108, enabling return to the austenitic expanded configuration as the filter is warmed by body temperature (see FIG. 16). Further withdrawal of the delivery catheter 200, releases the other filtering and anchoring portions, e.g. first filter portion 102 and first anchoring portion 106, as shown in FIG. 17. In this position, anchoring tubes 140 engage the vessel wall to retain the filter 100 inside the vessel. The filtering portion 106 will catch blood clots or other small particles to prevent passage to the heart or lungs. FIG. 18 illustrates a blood clot “P” captured in the filtering portion 106 of the filter 100. Note that if the filter 100 was loaded in catheter 200 in the opposite direction, the filtering portion 104 would be upstream of filtering portion 102, when placed within the vessel, and the filtering portion 104 would function to capture blood clots.

[0101]FIGS. 19 and 20 illustrate the engagement of the anchoring tube with the vessel. In FIG. 19, the surface 145 of tube 140 presses inwardly into the vessel wall, creating an indented region so that ground edges 142 of anchoring tube 140 can press against opposing vessel wall portions “v1” and “v2”. This frictional contact retains the filter 100.

[0102] In the embodiment of FIG. 20, the engagement of the anchoring tube 40 of FIG. 1 is illustrated. Bevelled edges 44, 46 engage opposing sides “v1” and “v2” of the vessel, formed by the indentation as surface 45 presses against the vessel wall.

[0103] In the alternate embodiment of FIG. 25, a series of anchoring tubes 140 on the distal portion and proximal portion of each wire engage the vessel wall.

[0104] FIGS. 21-23 illustrate an alternate insertion method through the right internal jugular vein “j”. Delivery catheter 200 having a hub 202, a tube 204 and valve assembly 206 for injection of saline is inserted through the right jugular vein, and advanced past the heart and into the inferior vena cava just past the juncture of the renal arteries. The filter 100 is contained within the delivery catheter 200 in the collapsed configuration. The delivery catheter 200 is advanced adjacent the surgical site so that distal tip 20 extends past the juncture of the renal arteries as shown in FIG. 22. The delivery catheter 200 is then retracted, with rod 205 preventing proximal movement of the filter 100, exposing the second filtering portion and second anchoring portion 102 (FIG. 23), allowing it to expand from its straightened configuration to its austenitic expanded configuration as it is warmed by body temperature. Further withdrawal of the delivery catheter 200 in the direction of the arrow will release the first anchoring portion 104 and the first filtering portion 108, allowing expansion against the wall of the vessel, to the position of FIG. 18. Blood clots could then be captured in filtering portion 106.

[0105] As can be appreciated, the filter 100 can be inserted into the inferior vena cava in either orientation since once expanded, the upstream filtering portion will capture blood clots and the two anchoring portions will help retain the filter 100 anchored and centered in the vessel.

[0106]FIG. 24 illustrates another alternate method of insertion wherein the delivery catheter 200 is inserted directly into the superior vena cava “s” and advanced into the inferior vena cava in the same manner as described in FIGS. 22 and 23.

[0107] The other embodiments of the filters, i.e. filters 10, 60, and 80, can be inserted through the femoral vein, jugular vein, superior vena cava, etc. in a similar manner as described above for filter 100.

[0108] In the foregoing embodiments, preferably, the filter is released by withdrawal of the delivery catheter as described. However, alternatively, the filter can be released by pushing or advancing the filter from the delivery catheter. Additionally, release can be achieved by a combination of withdrawal of the catheter and advancement of the filter.

[0109] It should also be appreciated that the terms proximal and distal for filter 100 (and filter 100′) are utilized for convenience for orientation purposes, since the filter can be inserted in either direction.

[0110] While the above description contains many specifics, those specifics should not be construed as limitations on the scope of the disclosure, but merely as exemplifications of preferred embodiments thereof. For example the dimensions of the components have been provided by way of example and other dimensions are contemplated. Also, although filter embodiments utilizing one, two or three wires are described, additional wires can be utilized to form the filter or fewer than the two or three wires can be used to form the respective filter. Additionally, the filter can be inserted in other regions of the body besides the inferior vena cava. Those skilled in the art will envision many other possible variations that are within the scope and spirit of the disclosure as defined by the claims appended hereto.

Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US7794472 *Aug 11, 2004Sep 14, 2010Boston Scientific Scimed, Inc.Single wire intravascular filter
US7803171 *Jun 14, 2004Sep 28, 2010Uflacker Renan PRetrievable inferior vena cava filter
US8062328Sep 3, 2008Nov 22, 2011Merit Medical Systems, Inc.Percutaneous permanent retrievable vascular filter
US8579915 *Jan 17, 2012Nov 12, 2013Concentric Medical, Inc.Systems, methods and devices for removing obstructions from a blood vessel
US20120143231 *Jan 17, 2012Jun 7, 2012Ron FrenchSystems, methods and devices for removing obstructions from a blood vessel
Classifications
U.S. Classification606/200
International ClassificationA61F2/01
Cooperative ClassificationA61F2230/0006, A61F2230/008, A61F2230/0067, A61F2230/0078, A61F2230/0091, A61F2/01, A61B2017/2212, A61F2002/011, A61F2002/016
European ClassificationA61F2/01