Search Images Maps Play YouTube News Gmail Drive More »
Sign in
Screen reader users: click this link for accessible mode. Accessible mode has the same essential features but works better with your reader.

Patents

  1. Advanced Patent Search
Publication numberUS20040204678 A1
Publication typeApplication
Application numberUS 10/839,874
Publication dateOct 14, 2004
Filing dateMay 6, 2004
Priority dateJan 27, 2000
Also published asDE60015805D1, DE60015805T2, EP1253958A1, EP1253958A4, EP1253958B1, EP1464353A1, US6997901, US20020193737, WO2001054758A1
Publication number10839874, 839874, US 2004/0204678 A1, US 2004/204678 A1, US 20040204678 A1, US 20040204678A1, US 2004204678 A1, US 2004204678A1, US-A1-20040204678, US-A1-2004204678, US2004/0204678A1, US2004/204678A1, US20040204678 A1, US20040204678A1, US2004204678 A1, US2004204678A1
InventorsFrank Popovsky
Original AssigneeAfra Design Pty. Limited.
Export CitationBiBTeX, EndNote, RefMan
External Links: USPTO, USPTO Assignment, Espacenet
Single-use syringe
US 20040204678 A1
Abstract
A single use syringe (10) includes a needle (18), barrel (16), plunger assembly (20) and shield (12). The barrel (16) bears a locking member (26) which encircles the front end of the barrel (16) and is carried forward by the barrel (16) to a position where it engages the shield (12) and is retained by the shield (12) such that the locking member (26) is separated from the barrel (16) as the barrel (16) is withdrawn rearwardly after use. The locking member (26) is resilient and, after it is removed from the barrel (16), assumes a configuration which prevents subsequent forward movement of the barrel (16) within the shield (12). The barrel includes a frangible seal (30) which is broken by rearward movement of needle mount (32). The shield (12) includes a shield extender (14) for controlling the depth of penetration of the needle. The syringe can also be used to inject medicament into a IV bag via a male port as shown in FIG. 7.
Images(5)
Previous page
Next page
Claims(5)
What is claimed is:
1. A single-use syringe, comprising:
a shield;
a barrel adapted to contain a medicament and mounted for axial reciprocation within the shield; and
a locking member initially mounted on the barrel, wherein the locking member engages the shield during expression of medicament from the barrel, and subsequent to said engagement is dismounted from the barrel, the dismounted locking member thereafter preventing reciprocation of the barrel within the shield.
2. A single-use syringe as claimed in claim 1, wherein the locking member initially encircles a forward end of the barrel, and is dismounted from the forward end of the barrel during rearward reciprocation of the barrel within the shield.
3. A single-use syringe as claimed in claim 1, wherein the shield includes a slot, and wherein the locking member engages, and is retained by, the slot.
4. A single-use syringe, comprising:
a shield;
a barrel adapted to contain medicament and mounted for axial reciprocation within the shield; and
a locking member initially mounted relative to the barrel for reciprocation therewith, wherein the locking member engages and is retained by the shield during expression of medicament from the barrel, and as a result of said engagement and retention the locking member is translated relative to the barrel during rearward reciprocation of the barrel within the shield, the locking member then preventing subsequent reciprocation of the barrel within the shield.
5. A single-use syringe comprising:
a shield with a forward end and a rearward end;
a barrel with a forward end and a rearward end, the barrel mounted for axial reciprocation within the shield between a rearward position and a forward position;
a needle mounted on the forward end of the barrel such that when the barrel is in the forward position the needle is exposed;
a locking member adapted to prevent exposure of the needle by forward reciprocation of the barrel when the locking member is dismounted from the barrel, the locking member being removably mounted to the forward end of the barrel and adapted to engage the forward end of the shield when the needle is exposed by forward reciprocation of the barrel, the engagement being sufficient to dismount the locking member from the forward end of the barrel during rearward reciprocation of the barrel, the locking member thereafter preventing further exposure of the needle by forward reciprocation of the barrel.
Description
RELATED APPLICATIONS

[0001] This application is a continuation of U.S. patent application Ser. No.: 10/206,868, filed Jul. 26, 2002, which is a continuation under 35 U.S.C. 1.111 (a) of International Application No. PCT/AU00/01027 filed Aug. 30, 2000 and published in English as WO 01/54758 A1 on Aug. 2, 2001, which claimed priority from Australian Applications PQ 5249 filed Jan. 27, 2000, and PQ 8484 filed Jul. 3, 2000, which applications and publication are incorporated herein by reference.

FIELD OF INVENTION

[0002] The present invention relates to single-use syringes.

BACKGROUND OF THE INVENTION

[0003] In recent times there has been a proliferation of single-use syringe designs which incorporate shields that can be moved to a forward position to shield the needle after use. In most instances, the shield is locked in the forward position after use to prevent multiple uses of the syringe and/or to prevent inadvertent needle-stick injury.

[0004] Examples of syringe designs incorporating shields can be found in U.S. Pat. No. 5,584,818 to Morrison, U.S. Pat. No. 5,492,536 to Mascia, U.S. Pat. No. 5,527,294 to Weatherford, U.S. Pat. No. 5,591,138 to Vaillancourt, U.S. Pat. No. 6,099,504 to Gross, U.S. Pat. No. 4,820,275 to Haber, U.S. Pat. No. 5,269,761 to Stehrenberger, U.S. Pat. No. 5,562,626 to Sanpietro, U.S. Pat. No. 4,863,434 to Bayless, U.S. Pat. No. 4,985,021 to Straw, U.S. Pat. No. 5,057,079 to Tiemann, U.S. Pat. No. 5,057,086 to Dillard, U.S. Pat. No. 5,092,851 to Ragner, U.S. Pat. No. 5,201,720 to Borgia, U.S. Pat. No. 5,215,534 to De Harde, U.S. Pat. No. 5,215,535 to Gettig, U.S. Pat. No. 5,222,945 to Basnight, U.S. Pat. No. 5,290,256 to Weatherford, U.S. Pat. No. 5,312,372 to De Harde, and U.S. Pat. No. 5,360,408 to Vaillancourt.

[0005] Most of these shielded-syringe designs are provided to the user with the shield in the retracted position and thus some triggering or manual manipulation of the shield is required to release the shield to the forward position after use. In many designs, the movement of the shield to the forward position after use is assisted by a spring.

[0006] Only a few of these known designs are provided to the user with the shield initially in the forward position. In these cases, it is necessary for the user to manipulate some form of release mechanism to enable the shield to be moved to the rearward position to expose the needle for use, and after use it is again necessary to manipulate some form of release mechanism to release the shield to the forward position. Again, many of these designs incorporate a spring which biases the shield to the forward position.

SUMMARY OF INVENTION

[0007] According to one aspect the invention resides in a single-use syringe which is provided to the user with the shield in a forward position, yet requires no manual manipulation of release mechanisms or the like to release the shield to the rearward position for use, nor further manual manipulation to release and lock the shield in the forward position after use.

[0008] The above ergonomic advantages are achieved by a single-use syringe as defined in the attached claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The invention will now be described with reference to an example for illustrative purposes and wherein:—

[0010] FIGS. 1 to 6 are a series of sequential longitudinal sectioned views of a single-use syringe demonstrating operation of the single-use syringe; and

[0011]FIG. 7 shows the single-use syringe engaging the male port of an IV fluid bag.

DETAILED DESCRIPTION

[0012] Referring firstly to FIG. 1, there is illustrated a pre-filled single-use syringe 10 including a shield 12 having a shield extender 14, a barrel 16 mounted for reciprocation within the shield 12 and having a needle 18 at its forward end, and a plunger assembly 20 mounted for reciprocation within the barrel 16.

[0013] The shield 12 is generally cylindrical in shape and includes a generally cylindrical shield extender 14 at its forward end. The shield extender 14 can be selectively extended to control the depth of penetration of the needle during use as will be described in more detail later. Conventional finger receiving portions 22 are defined towards the rear end of the shield 12, the finger receiving portions 22 adapted to receive a user's fingers in the conventional manner during use. The forward end of the shield includes a circular slot 24 which engages a retains a locking member 26 during use as will be described later. The rearward end of the shield includes a rear collar flange 28 which limits the barrel's 16 rearward travel within the shield 12.

[0014] The barrel 16 is pre-filled with medicament and is sealed at its rearward end by the plunger assembly 20 and at the forward end by a frangible seal 30 which can be broken by the needle mount 32 prior to use as will be discussed later. The needle 18 extends forwardly from the needle mount 32 which is itself located immediately forward of the frangible seal 30. The barrel 16 bears a generally cylindrical bifurcated locking member 26 about its forward end which is adapted to engage and be retained by the circular slot 24 in the shield 12 as will be described in greater detail later.

[0015] The plunger assembly 20 is conventional in construction and includes a piston 34 at its forward end which sealingly engages the internal bore of the barrel 16.

[0016] The plunger assembly 20 also defines a conventional thumb engaging portion 36 at its rearward end.

[0017] Referring firstly to FIG. 1 there is illustrated a pre-filled single-use syringe in the form in which it would be supplied to a user. Normally, the pre-filled single-use syringe 10 would be individually packaged and supplied in a sterile plastic package which is not illustrated. Both the packaging and syringe itself would identify the medicament and volume of medicament present in the barrel of the syringe.

[0018] As mentioned above, the medicament is sealed within the barrel 16 by the piston 34 of the plunger assembly 20 at the rearward end of the barrel 16 and by a frangible seal 30 at the forward end of the barrel 16.

[0019] The first step in the use of the syringe is the breaking of the frangible seal 30 and this is best understood with comparative reference to FIGS. 1 and 2.

[0020] Shield extender 14 is mounted via a coarse screw thread on the forward end of shield 12 such that rotation of shield extender 14 relative to shield 12 causes the shield extender to reciprocate in the forward or aft direction relative to shield 12.

[0021] As can be seen with reference to FIG. 1, the syringe is provided with the shield extender 14 in a slightly forward position, i.e. the shield extender 14 extends slightly forward beyond the forward-most extent of the shield 12.

[0022] A cap 38 is provided, and the cap 38 has an outer skirt which is frictionally seated on the shield extender 14 as shown. The shield extender 14 also has a small outwardly extending shoulder which is engaged by the outer skirt and prevents rearward movement of the cap 38 relative to the shield extender 14. The cap 38 also encloses the needle 18 with a rearwardly extending inner skirt which seats on the tapered forward end of the needle mount 32 as shown.

[0023] With reference now to FIG. 2, the cap 38 and shield extender 14 have been rotated relative to shield 12 such that the shield extender 14 and cap have moved in unison rearwardly relative to shield 12 until the rear end of the shield extender 14 has abutted a small outwardly extending shoulder formed on the shield 12 which prevents further rearward movement of the shield extender 14 relative to the shield 12. Simultaneously, the needle mount 12 has been driven rearwardly by the inner skirt of the cap 38 such the frangible seal 30 has been broken and the needle 18 is thus now in fluid communication with the interior of the barrel 16. The frangible seal 30 is designed to have a portion of its circumference form a “live” or integral hinge about which the remainder of the frangible seal 30 pivots. A frangible seal and live hinge per se is known from PCT/AU99/00422.

[0024] It will be noted that the needle mount 32 is non-conventional in construction in that it is cylindrical and fully contained within the seal-containing bore of the spigot-shaped nose of the barrel 16. In contrast, conventional needle mounts include a rearwardly projecting skirt which surrounds the exterior of the spigot-shaped nose of the barrel 16. It is for this reason that the syringe disclosed in PCT/AU99/00422 utilised a cylindrical tube 21 intermediate the conventional needle mount 7 and frangible seal 9 for the purpose of breaking the frangible seal 9.

[0025] With reference to FIG. 3, cap 38 has been removed and the needle is now ready for use with the needle being shielded, but in fluid communication with the interior of the barrel 16 which accommodates the medicament.

[0026] Referring to FIG. 3A, the shield extender 14 has been rotated in the reverse direction relative to the shield 12 such that the shield extender 14 has moved forwardly relative to shield 12 from its fully retracted position and it now extends forwardly beyond the forward-most extent of shield 12. Selective rotation of shield extender 14 relative to shield 12 allows the user to control the depth of penetration of the needle 18 during use. The further the shield extender 14 is extended beyond the shield 12, the shallower the penetration of the needle 18 in the patient.

[0027] With reference now to FIG. 4, the user has begun squeezing together thumb receiving portion 36 of the plunger assembly 20 and finger-receiving portions 22 of the shield 12 in the conventional manner thereby compressing compression spring 40 which is provided between a small outwardly extending shoulder formed on the rear end of barrel 16 and a small inwardly directed shoulder formed midway along the length of shield 12.

[0028] As shown in FIG. 4, the plunger assembly 20 has not yet moved forwardly relative to barrel 16 to express medicament from the needle 18. Rather, plunger assembly 20 and barrel 16 have moved forwardly in unison within shield 12 and shield extender 14. Plunger assembly 20 and barrel 16 will continue to move forward in unison until the forward end of barrel 16 engages the forward end of shield 12 whereat the compression spring 40 reaches its maximum compression.

[0029] With reference now to FIG. 5, the barrel 16 has moved to the fully forward position relative to shield 12 such that the forward end of barrel 16 engages the forward end of shield 12 and the needle 18 is maximally exposed. Thereafter, any further squeezing together of the thumb receiving portion 36 and finger receiving portions 22 in the conventional manner causes the plunger assembly 20 to move forward relative to barrel 16 thereby expressing the medicament from the interior of the barrel 16.

[0030] With reference to FIG. 5, it should be noted that the forward end of locking member 26 (which has been carried forward on the forward end of barrel 16) has engaged the circular slot 24 defined in the forward end of shield 12. The locking member 26 is thereafter retained in this position by virtue of its engagement with the slot 24.

[0031] With reference to FIG. 6, the squeezing force applied by the user has been discontinued and the barrel 16 and plunger assembly 20 have moved rearwardly in unison under the influence of compression spring 20. It will be noted that locking member 26 is retained in the circular slot 24 defined in the forward end of shield 12. As barrel 16 moves rearwardly relative to shield 12, locking member 26 slides or is pulled off the forward end of barrel 16 until it is fully clear of barrel 16 as shown in FIG. 6. At this stage, the rear end of locking member 26, which is formed of a resilient plastics material having a memory, snaps inwardly to adopt a truncated and bifurcated cone-like shape as shown in FIG. 6. Of course, previously whilst the locking member 26 was encircling barrel 16, it adopted a bifurcated cylindrical shape. Thus, the resilient memory of the locking member 26 causes the locking member to change shape from a generally cylindrical shape to a generally truncated cone-like shape when it is “pulled” off the forward end of the barrel 16 via its engagement with slot 24.

[0032] Once the locking member 26 has adopted the truncated cone-like shape as shown in FIG. 6, subsequent forward movement of the barrel 16 relative to the shield 12 is prevented by virtue of physical interference with the locking member 26 and hence the locking member 26 prevents subsequent unshielding of the needle 18.

[0033] Referring to FIG. 7, the single-use syringe can also be conveniently used in a safe manner with intravenous polybags as shown. In this regard, the forward end of the shield 12 is sized so as to closely receive the male port of a polybag as shown. Typically, these male ports are sealed by a rubber plug as shown. The needle can penetrate through the rubber plug and the medicament can then be injected into the polybag for IV feed to the patient via an established catheter or the like. After injection of the medicament into the polybag, the needle is withdrawn and the rubber plug is sufficiently resilient to be reseal the male port of the poly bag.

[0034] The present invention provides a single-use syringe which is supplied to the user with the shield in the forward or shielding position, yet requires no non-conventional manipulation or activation of release mechanisms or the like to move the shield back to the needle-exposed position for use. Furthermore, no non-conventional manipulation of release mechanisms or the like is required to release the shield to the forward protective position after use. The user simply squeezes their thumb and fingers together in the conventional manner and this single, conventional action exposes the needle 18, activates the locking member 26 via its engagement with the slot 24, and expresses the medicament. Discontinuation of the squeezing force cause the shield to return to its forward or protective position under spring bias whereat it is locked to prevent subsequent use or inadvertent needle-stick injuries.

[0035] It will of course be realised that whilst the above has been given by way of an illustrative example of this invention, all such and other modifications and variations hereto, as would be apparent to persons skilled in the art, are deemed to fall within the broad scope and ambit of this invention as is herein set forth.

Patent Citations
Cited PatentFiling datePublication dateApplicantTitle
US4178930 *Oct 31, 1977Dec 18, 1979Fisher Frank R JrCombined cap and needle structure
US4517978 *Jan 13, 1983May 21, 1985Levin Paul DBlood sampling instrument
US4820275 *Dec 21, 1987Apr 11, 1989Habley Medical Technology CorporationRetractable needle syringe with integral spring
US4863434 *Jun 9, 1988Sep 5, 1989Bayless William BAutomatic needle sheath for disposable syringe
US4894055 *Dec 28, 1988Jan 16, 1990Sudnak Paul JNeedle guard assembly for use with hypodermic syringes and the like
US4966592 *May 5, 1989Oct 30, 1990Burns Cameron AProtective sleeve for hypodermic needle
US4985021 *Jan 31, 1989Jan 15, 1991Jeff StrawSafety enclosure system for medical devices
US5057079 *Apr 3, 1990Oct 15, 1991Roland TiemannSheathing device for after use protection from a syringe needle
US5057086 *Jul 30, 1990Oct 15, 1991Dillard Iii John A BSafety syringe
US5092851 *Jan 4, 1991Mar 3, 1992Ragner & Staab AssociatesSafety needle with spring-loaded shield
US5201720 *Apr 21, 1992Apr 13, 1993Joseph BorgiaSyringe holding and ejecting assembly
US5215534 *Dec 2, 1991Jun 1, 1993Lawrence De HardeSafety syringe system
US5215535 *May 20, 1992Jun 1, 1993Gettig Technologies IncorporatedNeedle protector apparatus
US5222945 *Oct 13, 1992Jun 29, 1993Basnight Robert WHypodermic syringe with protective shield
US5259841 *Feb 24, 1992Nov 9, 1993Gemini Trade Overseas Ltd.Safety syringe
US5269761 *Aug 17, 1992Dec 14, 1993Mark StehrenbergerSafety hypodermic needle guard
US5273541 *Aug 3, 1992Dec 28, 1993Robert MalenchekSafety syringe
US5290256 *May 18, 1993Mar 1, 1994Safety LstShielded syringe
US5312372 *May 13, 1993May 17, 1994Deharde Lawrence GSafety syringe system
US5342309 *Mar 5, 1993Aug 30, 1994Becton, Dickinson And CompanySyringe having safety shield
US5360408 *Nov 16, 1992Nov 1, 1994Vaillancourt Vincent LShielded hypodermic needle assembly and a shield assembly for a hypodermic needle
US5368577 *May 24, 1993Nov 29, 1994Biocon International CorporationNeedle stick prevention device
US5425721 *Sep 19, 1994Jun 20, 1995Malenchek; RobertNeedle protective device
US5437639 *Sep 19, 1994Aug 1, 1995Malenchek; RobertNeedle protective sheath device
US5478314 *Dec 27, 1994Dec 26, 1995Malenchek; RobertNon-reusable syringe
US5492536 *Jan 21, 1992Feb 20, 1996Mascia; Michael F.Safely disposable syringe
US5527284 *May 18, 1994Jun 18, 1996Randall E. OhnemusSingle use syringes
US5562624 *May 11, 1994Oct 8, 1996Righi; NardinoNon-reusable safety syringe
US5562626 *Sep 11, 1995Oct 8, 1996Sanpietro; Joseph A.Safety syringe
US5584818 *Sep 25, 1995Dec 17, 1996Morrison; DavidSafety hypodermic needle and shielding cap assembly
US5591138 *Aug 10, 1995Jan 7, 1997Vaillancourt; Vincent L.Protected needle assembly
US5681291 *Oct 18, 1993Oct 28, 1997Tebro S.A.Disposable auto-injector for prefilled syringes
US5944700 *Sep 26, 1997Aug 31, 1999Becton, Dickinson And CompanyAdjustable injection length pen needle
US5980494 *Dec 22, 1997Nov 9, 1999Robert MalenchekSafety syringe
US6099503 *Oct 14, 1996Aug 8, 2000TebroReloadable auto-injector
US6099504 *Oct 21, 1998Aug 8, 2000Elan Corporation, PlcPre-filled injection delivery device
US6206853 *Jun 9, 1998Mar 27, 2001Jean-Pierre BonnetSelf-retracting syringe needle
US6419658 *Jan 18, 1999Jul 16, 2002Sergio RestelliDisposable safety syringe
US6527742 *Nov 14, 2001Mar 4, 2003Robert C. MalenchekSafety syringe
Referenced by
Citing PatentFiling datePublication dateApplicantTitle
US6997901Jul 26, 2002Feb 14, 2006Biomd LimitedSingle-use syringe
Classifications
U.S. Classification604/110
International ClassificationA61M5/158, A61M5/31, A61M39/04, A61M5/32, A61M5/28, A61M5/46
Cooperative ClassificationY10S128/919, A61M5/326, A61M5/46, A61M2039/042, A61M5/3202, A61M2005/3267, A61M2005/3104, A61M5/3204, A61M2005/3247, A61M5/288
European ClassificationA61M5/46, A61M5/32C2H2F
Legal Events
DateCodeEventDescription
Mar 23, 2005ASAssignment
Owner name: BIOMD LIMITED, AUSTRALIA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:AFRA DESIGN PTY. LIMITED;REEL/FRAME:015954/0299
Effective date: 20040624