|Publication number||US20050240193 A1|
|Application number||US 10/893,155|
|Publication date||Oct 27, 2005|
|Filing date||Jul 16, 2004|
|Priority date||Sep 3, 2003|
|Also published as||CA2537048A1, CA2537048C, CN1845709A, CN1845709B, EP1663029A2, EP1663029A4, US6923813, US20050113838, WO2005023085A2, WO2005023085A3|
|Publication number||10893155, 893155, US 2005/0240193 A1, US 2005/240193 A1, US 20050240193 A1, US 20050240193A1, US 2005240193 A1, US 2005240193A1, US-A1-20050240193, US-A1-2005240193, US2005/0240193A1, US2005/240193A1, US20050240193 A1, US20050240193A1, US2005240193 A1, US2005240193A1|
|Inventors||Richard Layne, Bryce Way, Derek Rothwell, Alberto Cantu, Avram Edidin, Mark Reiley, Arie Scholten|
|Original Assignee||Kyphon Inc.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (99), Referenced by (41), Classifications (33), Legal Events (6)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This application claims the benefit of provisional U.S. Application Ser. No. 60/499,934, filed Sep. 3, 2003, and entitled “Mechanical Devices for Creating Voids in Interior Body Regions and Related Methods.”
This invention relates generally to tools for creating cavities or voids in interior body regions. In particular, the invention relates to creating voids in bone for diagnostic or therapeutic purposes.
A minimally invasive method of forming a cavity or void within one of the body's solid organs, for both diagnostic and treatment purposes, is becoming increasingly important as radiological and other types of scanning techniques improve a physician's ability to view inside the body without having to make an incision.
The most common solid organ currently making use of a minimally invasive technique to form a void is bone. Typically this is any pathological bone in the body with a fracture, osteoporosis, or a tumor. The most commonly used void-forming method for bones is the inflatable bone tamp, as described in U.S. Pat. Nos. 4,969,888 and 5,108,404. Void formation in this case is usually followed by filling with a filling substance like bone cement or a bone substitute.
Mechanical methods are also available for making voids inside solid organs. Those solid organs include the brain, the kidneys, the spleen, the liver and bone. In the brain, for example, an abscess could be easily debrided and irrigated with a minimally invasive mechanical void technique. A fractured spleen could be approached with a minimally invasive technique, to make a small void to fill with gelfoam or some other coagulant to stop hemorrhage. An osteoporotic, fractured vertebral body or bone tumor could be approached by a minimally invasive mechanical system in order to create a cavity or void and then refill with a bone substitute. A demand exists for systems or methods that are capable of forming voids in bone and other interior body regions in safe and efficacious ways.
The invention provides systems and methods for creating voids in interior body regions.
One aspect of the invention provides a cutting tip for cutting or scraping bone. In one embodiment, a curette-type instrument at the end of a shaft can be mechanically angled into different positions to scrape material to form a void. In another embodiment, a mechanical device at the end of a shaft resembles a T-type configuration and allows both translational and rotational cutting to form a void. In a third embodiment, the cutting tip includes a turned and tapered trunk. In a fourth embodiment, the cutting tip includes a conical trunk. In a fifth embodiment, a sharp, stout, metal spring is provided on the end of a shaft. In a sixth embodiment, the distal end of a shaft carries two more fingers to grab tissue for extraction. In a seventh embodiment, a hinged void-forming device is carried by a shaft and allows for formation of a void, which may be of a rectangular or any other pre-determined shape.
Another aspect of the invention provides an actuator mechanism for deploying a cutting tip. In one embodiment, rotational movement of a thumbwheel is converted to translational movement of a plunger rod. In an alternative embodiment, rotational movement of a control knob is converted to translational movement of a plunger rod through interaction of a series of gears.
Another aspect of the invention provides a tool for creating voids in interior body regions. The tool comprises a shaft, a tip for contacting bone, and a hinge member coupling the tip to the shaft. The tip becomes uncoupled if the torque applied exceeds a maximum hinge torque. The shaft includes a region of weakness proximal to the tip along which the shaft will break if the torque applied exceeds a maximum shaft torque. The maximum hinge torque is greater than the maximum shaft torque.
According to another aspect of the invention, a tool for creating voids in interior body regions comprises a shaft assembly including a lumen, a tip for contacting bone coupled to the shaft, and a rod slidable within the lumen. The rod is tethered to the tip.
According to another aspect of the invention, a tool for creating voids in interior body regions comprises a shaft including a lumen, and a tip for contacting bone coupled to the shaft by a coupling element. The tip is additionally tethered to the shaft such that the tip remains tethered to the shaft if the coupling element becomes inoperable.
According to another aspect of the invention, a tool for creating voids in interior body regions comprises a cannula and a shaft. The shaft has a handle and is sized and configured for passage through the cannula. A projection extends radially from the shaft to restrict forward advancement of the shaft within the cannula.
Another aspect of the invention provides methods of creating a void in bone. The methods provide one or more mechanical cutting tools that may be used in combination with one or more expandable void-creating structures to form a void of a desired size and configuration.
FIGS. 41A-D illustrate a method of creating and filling a void in bone in which a first mechanical cutting tool is used to create a void in bone and a second mechanical cutting tool is used to expand and/or further define the void.
FIGS. 42A-E illustrate an alternative method of creating and filling a void in bone in which a first mechanical cutting tool is used to create a void in bone and a second mechanical cutting tool and then an expandable body are used to expand and/or further define the void.
FIGS. 43A-D illustrate an alternative method of creating and filling a void in bone in which a first expandable body is used to create a void in bone and a second expandable body is used to expand and/or further define the void.
FIGS. 44A-E illustrate an alternative method of creating and filling a void in bone in which a first expandable body is used to create a void in bone and a second expandable body and then a mechanical cutting tool are used to expand and/or further define the void.
FIGS. 45A-E illustrate an alternative method of creating and filling a void in bone in which a first expandable body is used to create a void in bone and a mechanical cutting tool and then a second expandable body are used to expand and/or further define the void.
FIGS. 46A-E illustrate an alternative method of creating and filling a void in bone in which an expandable body is used to create a void in bone and a first mechanical cutting tool and then a second mechanical cutting tool are used to expand and/or further define the void.
FIGS. 47A-E illustrate an alternative method of creating and filling a void in bone in which a first cutting tool is used to create a void in bone and an expandable body and then a second mechanical cutting tool are used to expand and/or further define the void.
FIGS. 48A-E illustrate an alternative method of creating and filling a void in bone in which a mechanical cutting tool is used to create a void in bone and a first expandable body and then a second expandable body are used to expand and/or further define the void.
Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention that may be embodied in other specific structure. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
The systems and methods embodying the is invention can be adapted for use virtually in any interior body region, where the formation of a cavity or void within tissue is required for a therapeutic or diagnostic purpose. The preferred embodiments show the invention in association with systems and methods used to treat bones. This is because the systems and methods which embody the invention are well suited for use in this environment. It should be appreciated that the systems and methods which embody features of the invention can be used in other interior body regions, as well.
Various embodiments of cutting tips are described below in detail. In each case their sizes and shapes could be produced to fit the ideal void to be formed, whether it is a void in a tibia or a vertebral body. In addition, these mechanical tools could be made of any bio-compatible metal (for example, but not limited to stainless steel, titanium, titanium alloys, tantalum, aluminum, aluminum alloys, or other metals) that has adequate shear and tensile strength to perform their void-forming function. Plastic polymers having suitable biomechanical properties may also be used for these tools. Alternatively, the tool may be plated or coated with a biocompatible material.
I. Mechanical Cutting Tool
The shaft 12 carries a void-forming structure 20 at its distal end 16. In the illustrated embodiment, the structure 20 takes the form of a multi-faceted cutting tip 20. The cutting tip 20 may be adapted for use in various body regions, e.g., to create a void in bone. The cutting tip 20 may also serve to remove hard or soft tumors from tissue. As used in this specification, a cutting tip is a surface adapted to mechanically form a void in bone through contact with the bone, e.g., by cutting, shearing, scooping, shaving, sciving, dissecting, or scoring of the bone.
The cutting tip 20 is hingedly coupled to distal end 16 of the shaft 12. The cutting tip 20 is desirably adapted to extend radially from the shaft 12 and radially from the pre-formed access path to a diameter that is greater than a diameter of the access path. The cutting tip 20 can be made of any suitable biocompatible material, e.g., stainless steel, cobalt chromium, titanium and alloys or mixtures thereof. The shaft 12 and cutting tip 20 can alternatively be made of different materials (e.g. alloys of stainless steel with different strengths: 303 stainless steel, 304 stainless steel, 17-4 stainless steel, 17-7 stainless steel) and welded or otherwise bonded together. As will be described in detail later, an actuator, e.g., wheel 22 (see also, e.g.,
In the closed position (represented by solid lines in
Desirably, the actuating mechanism provides positive, controlled movement in both directions (i.e., from the open, deployed position to the closed, non-deployed position and from the closed, non-deployed position to the open, deployed position) during all degrees of actuation. That is, the secured pivot position and angle A are maintained regardless of the rotational orientation of the shaft 12. The actuator mechanism provides positive cutting action as the tip is actuated in either direction to provide bi-directional cutting. Actuation may be repeated so as to provide continuous cutting. The speed of actuation may be varied to vary the speed of cutting. The cutting tip 20 also permits translational (i.e., longitudinal) movement along the axis S of the shaft 12 in a push-pull or sawing motion with the tip in the deployed position. The physician creates a desired void by repeated actuation, translational movement, or by performing a series of combined actuation and translational movements.
In use, the cutting tip 20 is placed in the closed position extending from the distal end 16 of the shaft 12, i.e., at a 0° angle A relative to axis S. The tool 10 may be introduced into a targeted treatment site through an open procedure. Desirably, the tool 10 is introduced in a closed and minimally invasive procedure in which a percutaneous cannula 23 is advanced into a desired treatment region, e.g., a vertebral body 37. The shaft 12 is then passed through the cannula 23 and the cutting tip 20 is extended beyond the distal end of the cannula 23. Alternatively, the cannula 23 may be removed after introduction of the tool 10. Fluoroscopy or other visualization techniques may be employed to aid in introducing the cannula 23 and tool into the targeted treatment area. The cutting tip 12 is then pivoted to a desired position, i.e., preferably any position between 0-150°, and most preferably about 90°. Also, conceivably the tip 20 could deploy in either direction without stopping in the non-deployed condition. Actuation may be repeated and the shaft 12 advanced in fore and aft directions by pushing and pulling in a sawing-like motion to thereby create a void.
If rotational cutting is desired, turning of shaft 12 is required to reposition the tip 20 to continue cutting. In this case, the cutting tip 20 is returned to the closed position and the shaft 12 turned or rotated to a new position. The cutting tip 20 is again pivoted to a desired angle A (open position) and the shaft 12 again advanced in fore and aft directions using a push-pull motion. It is apparent that the shaft 12 may be repositioned any number of times to produce a void of a desired configuration.
With reference now to
Desirably, the reduced distal tip diameter of the cannula 23 will allow the tip of the tool 10 to be inserted into the targeted bone, with a corresponding reduction in the size of the access path created in the bone. The smaller diameter section 27 of the cannula 23 will pass through the cortical wall into the bone, while the larger diameter section 25 can abut against the outside of the bone (sealing the opening, if desired), and will desirably stretch, but not tear, softer tissues.
In a preferred embodiment, the smaller diameter portion 27 is desirably sized such that, when the larger diameter portion 25 abuts the cortical bone 33 of the pedicle 35, the distal end of the smaller diameter portion 27 extends through the pedicle 35 and emerges into the vertebral body 37 and enters into cancellous bone 39. In this embodiment, the tool 10 could be sized such that, when fully inserted into the cannula 23, the distal cutting tip 20 would be prevented from contacting and/or breaching the anterior cortical wall 41 of the vertebral body 37 or targeted bone.
Other low profile bone access tools are described in U.S. patent application Ser. No. 09/952,014, filed Sep. 11, 2001, entitled “Systems and Methods for Accessing and Treating Diseased or Fractured Bone Employing a Guide Wire,” which is herein incorporated by reference.
B. T-Tip Embodiment
In many cases, it is desirable to cut in both a rotational as well as in a translational direction. In such cases, it is preferable that the rotational cutting motion reflects an ergonomic and natural motion for the physician.
A collar 130 divides the pivot region 124 and a trunk region 132 and provides additional strength and support to the cutting tip 120. The maximum width (W) of the trunk 132 is parallel to the axis S of the shaft 112 when the tip 120 is deployed at 90° (illustrated in phantom in
The trunk 132 carries a cutting disc 134 providing a dual rounded cutting surface extending on either side of the trunk 132, providing a 360° cutting surface. In a preferred embodiment, the diameter of disc 134 is approximately the same as the diameter of the shaft 112 so as to minimize stress on the tip 120 during cutting and to provide ease of passage through a cannula.
The tip includes a flat or straight cutting surface 136 along the tip of the disc 134 that provides greater ease in cutting bone on the pullback motion. When pushing, the shaft 112 provides the strength and force for cutting.
The disc 134 and trunk 132 together provide a large surface contact area that enables the tip 120 to take an aggressive bite into bone and gouge bone material in large chunks.
The disc configuration allows rotational cutting in both clockwise and counterclockwise directions. With reference to
The disc configuration also allows translational cutting in a push-pull or sawing motion as represented by arrows in
Desirably, as seen in
The stop 102 is positioned on the shaft 112 such that there is sufficient room to accommodate the physician's fingers wrapped around and under the handle 18. The stop 102 thus provides clearance between the physician's fingers and the percutaneous access cannula 104, preventing pinching or catching of the physician's fingers. The stop 102 stops insertion of the shaft 112 to leave a comfortable working distance for the physician's hand when rotating the shaft 112 (i.e., a sweeping cutting motion) or when using a push-pull cutting motion or a combination of both cutting motions. In a representative embodiment, the stop 102 is positioned approximately 1.75 inches (about 4.5 cm.) from the base of the handle 18. By restricting or preventing further advancement of the shaft 112, the stop 112 prevents advancement of the shaft 112 (and void-forming structure 20) within the vertebral body. This prevents the possibility of puncturing or breaching the anterior cortical wall of the vertebra 142 (see also
Desirably, a marker band 101 is positioned distal of the stop 102. As seen in
In a representative embodiment, the marker band 101 is located approximately 3 cm. distal of the stop 102. In this embodiment, when the shaft 112 is fully inserted into the cannula 104 (i.e., resting against the stop 102), the tip 120 extends approximately 3.5 cm. from the distal end 103 of the cannula 104 when the cutting tip 120 is in the non-deployed position (i.e., aligned with the axis S of the shaft 112), and approximately 3 cm. from the distal end 103 of the cannula 104 when the tip 120 is in the deployed position (e.g., at 90°).
In a preferred embodiment, a groove 105 is positioned proximal the stop 102. As best seen in
It is contemplated that the region of weakness can also be formed by any of a variety of other suitable means that provide that the shaft 112 will sever or break prior to the tip 120 becoming uncoupled from the shaft 112 (i.e., that provide that the maximum hinge torque is greater than the maximum shaft torque). For example, as shown in
With reference to
In use, the tool 100 is introduced into a targeted treatment site. Desirably, the tool 100 is introduced in a closed and minimally invasive procedure in which a percutaneous cannula 104 is advanced into a desired treatment region, e.g., a vertebral body. Introduction of the tool may be assisted by conventional visualization techniques, as previously described. The shaft 112 is then passed through the cannula 104 and the cutting tip 120 is extended beyond the distal end of the cannula 104. The cutting tip 112 is then pivoted to the desired position, i.e., any position between 0-90°.
The physician manipulates the cutting tip 120 by sweeping the shaft 112 along the full range of motion of the cam surface and cam follower. The stop 102 serves to limit translational movement of the shaft 112 along the cannula 104 and the lug or tine 108 limits rotational movement of the shaft 112 within the cannula 104 to create a void of a pre-determined size and shape. Because the void created is of a consistent and pre-determined size and shape, visualization is not required during cutting and void formation. The need for fluoroscopy or other visualization techniques is thereby reduced, limiting the patient's exposure to radiation or dyes. Upon completion of the procedure, the cutting tip 112 is returned to the non-deployed position and the cannula 104 and tool 100 are withdrawn.
C. Turned and Tapered Trunk Embodiment
This arrangement minimizes the combined surface area of the disc 234 and trunk 232 in contact with the bone during scraping and cutting and thus minimizes transmission of significant force and stress to the hinge mechanism.
The disc 234 has a convex front surface 248 providing a dome-shape. Preferably, the disc 234 has a diameter that is approximately the same as the diameter of the shaft 212, minimizing stress on the tip 220 during cutting and providing ease of passage of the tip 220 through a cannula. The domed configuration facilitates cutting and scraping of bone by producing leverage on the bone that allows the tip 220 to roll out of the bone easily. The domed configuration allows the tip to easily release from bone and to disengage from the bone for easy withdrawal.
The disc 234 provides a 360° cutting surface and permits both translational and rotational movement of the cutting disc 234 when deployed at the desired angle A, as previously described.
D. Conical Trunk Configuration
The trunk 332 also carries a dome-shaped disc 334 allowing both translational and rotational cutting, similar to the embodiment of
The combined cutting surface of the disc 334 and trunk 332 is minimized and is designed to reduce the force and stress on the hinged mechanism by minimizing the contact area in the bone in all directions. The same profile (symmetrical cross-section of the conical trunk 332) is presented to the bone regardless of whether pushing or pulling (translational) force, turning (rotational) force, or a combination of both forces is applied.
II. Actuator Mechanism
A. Thumbwheel Embodiment
The actuator mechanism provides a thumbwheel 150, an insert or cap 152, flange 154, plunger rod 156, and rotational stop 158. The thumbwheel 150, cap 152, flange 154, plunger rod 156, and stop 158 may be made of any suitable metal. The thumbwheel is seated in a free-floating manner in a slot 160 within handle 18. In a preferred embodiment, the handle 18 is made of a strong and durable polymer plastic.
The thumbwheel 150 extends, at least in part, from the handle 18 for manipulation by the thumb or index finger of the user, as seen in
The plunger rod 156 is sized and configured to be seated within the shaft 112 and to extend beyond the shaft 112 and thumbwheel 150 through bores in the cap 152 and thumbwheel 150. In the illustrated embodiment, the thumbwheel 150 and shaft 112 are positioned offset on the handle 18 for placement of the shaft 112 between the index and middle finger, as seen in
While the illustrated embodiment shows the tip 120 coupled to the shaft 112 and additionally tethered to the shaft 112 by a rod 156, it is contemplated that the tip 120 may be additionally tethered to the shaft 112 by any of a variety of ways to provide that the tip 120 remains tethered to the shaft 112 if the coupling element (e.g., pin 126) becomes inoperable. For example, in an alternative embodiment, the tip 120 is additionally tethered to shaft 112 by a cable or pulley (not shown).
The flange 154 is seated in a slot 170 within the handle 18 and is coupled to the shaft 112, e.g., by welding or by interference or compression fit. Desirably, the flange 154 includes an offset bore such that there is only one way in which it may be seated with slot 170. The flange 154 engages the shaft 112 within the handle 18 and is sized and configured to essentially prevent rotational movement of the shaft 112.
In the illustrated embodiment, the rod 156 has a rectangular end 172 sized and configured to pass through a complementary rectangular opening 174 in the stop 158. The stop 158 engages the rod 156 to prevent rotation of the rod 156 during actuation. The stop 158 is mounted to the plunger rod 156 and seated exterior to and against slot 160. The arrangement of the metal stop 158 against the plastic slot 160 creates additional frictional forces to provide additional strength and reinforcement and serves to limit the amount of torque delivered to the plunger rod 156.
Rotation of the thumbwheel 150 in a first direction advances the plunger rod 156 in a first direction along the shaft 112 to decrease tension on wire 166 and actuate deployment of the cutting tip 120. Rotation of the thumbwheel 150 in the opposite direction advances the plunger rod in the opposite direction within the shaft 112 and increases tension on wire 166 to actuate movement of the cutting tip 120 from the deployed to the non-deployed position. This arrangement converts the rotational movement of the thumbwheel 150 into the translational movement of the plunger rod 156.
In an alternative embodiment, shown in
B. Gear Embodiment
A central gear 178 is similar in configuration and function to the thumbwheel 150 shown in
Control knobs 180A and 180B are provided at each end of the handle 18 for actuation by the user's thumb. Alternatively, the control knobs 180A and 180B may be driven by a motor. Each control knob 180A and 180B defines a gear that actuates a corresponding intermediate gear 182A or 182B positioned between the control knob 180A or 180B and the central gear 178. Rotation of the control knob 180A or 180B actuates the corresponding intermediate gear 182A or 182B and the central gear 178. Rotational movement of the control knob 180 is thereby converted into translational movement of the plunger rod 156, similar to the previous embodiment.
The symmetric design is designed for easy use by either the right or left hand. Further, the symmetric design allows easy rotation of the handle 18.
In use, the shaft 112 is advanced through a cannula 104. The cutting tip 120 is extended beyond the distal end of the cannula 104. A control knob 180A or 180B is rotated to deploy the cutting tip 130 to the desired angle. The physician then creates a desired void by performing a series of translational and rotational movements of the shaft 112. The physician then returns the cutting tip 120 to the non-deployed position.
If desired, the handle 18 can then be rotated 180°. The opposing control knob 180A or 180B is then manipulated to again deploy the cutting tip 120 to a desired angle and another series of translational and rotational movements may be performed.
Once the desired void is created, the physician returns the tip 120 to the non-deployed position. The tool 100 is withdrawn from the patient. The physician then completes the procedure by filling the void with a bone cement or bone substitute, removing the cannula 104, and closing the incision.
The rate and/or force of cutting may be controlled by altering the transmission ratio. The force may be varied by varying the screw thread pitch or the transmission gear ratio. The rate of motion (i.e., speed of actuation) may be varied by manually or mechanically varying the speed of actuation.
III. Alternative Embodiments of Mechanical Void Creators
A. Shape Memory Alloys
A malleable rod 701 formed of a shape memory alloy, e.g., Nitinol, is provided. It is contemplated that the rod 701 may be of a variety of different diameters, tip configurations, and actuation angles. The rod 701 has a malleable or straightened state (
In another embodiment, the rod 701 is formed from a shape memory alloy with an activation temperature that is equal to room temperature, i.e., the rod 701 is fully austenitic at room temperature. Therefore, the rod 701 is fully articulated to its predetermined shape at room temperature. The rod 701 is chilled to a martensitic condition (malleable state) prior to insertion into bone, allowing for easy insertion. The rod 701 articulates to the predetermined, desired position upon returning to room temperature. This ensures that the proximal end of the cutting tip 720 attains full activation without depending on heat transfer from the distal end of the rod 701 (which is in contact with the patient) or any outside means (e.g., heat, voltage, etc.). A lumen 703 is provided in the rod 701 to facilitate the introduction of a cooling media (S), e.g., chilled saline, to deactivate the material and allow for easy withdrawal. In another alternative embodiment, the alloy is super-elastic and the cannula 104 confines the pre-bent or formed cutting tip 720 until the activation mechanism deploys the cutting tip 720 to extend beyond the cannula 104 (see
In another alternative embodiment, the rod 701 may be used to straighten the cannula 104 which is formed of a shape memory alloy. In this embodiment, the cutting tip 720 is disposed on the shape memory cannula 104 (not shown). The cannula 104 is educated to have a curved tip and the rod 701 is moveably disposed within the cannula 104 to straighten the cannula 104 by fully engaging the rod 701 within the cannula 104 (i.e. by pushing the rod 701) and to allow the cannula 104 and cutting tip 720 to curve or articulate by pulling back on the rod 701. Desirably, the rod 701 is made of a rigid material, such as stainless steel.
In another embodiment, the activation temperature of the alloy is set at a temperature higher than body temperature. In this embodiment, the rod 701 is malleable for insertion and withdrawal. The rod 701 achieves full activation to its predetermined shape only through the application of heat or voltage. This permits control of the change of the state of the rod 701 from malleable to the predetermined shape, or any percentage there between, using a potentiometer or other suitable device.
The rod 701 may be attached to a handle by a standard square drive or Hudson-style orthopedic fitting on the proximal end (not shown). A torque-regulating handle could be mated to the rod 701 to allow for torque-limiting rotational scraping.
In one embodiment, the rod 701 is fixedly attached or otherwise coupled to a handle 18 having an actuator mechanism. For example, in the illustrated embodiment, the rod 701 is coupled to a thumbscrew 152 and is driven by an actuator mechanism similar to the mechanism illustrated in
In a preferred embodiment, the handle 18 includes a luer fitting 705. The fitting 705 is sized and configured to mate with a complementary luer fitting 707 on a fluid introduction device, e.g., a syringe 709, to establish fluid communication between the lumen 703 and the fluid introduction device 709. Fluid, e.g., chilled or heated saline, may be introduced from the syringe 709 through the rod lumen 703 to control movement of the rod 701 between the malleable (deactivated) and activated states.
In an alternative embodiment, shown in
In an alternative embodiment, illustrated in
B. Alternative Mechanical Void Creators
The void-creating device 620 provides for adjusting the height of the device 620. A positioning rod 621 is coupled to the device 620 for expanding and contracting the device 620. The height may be adjusted by drawing in the rod 621 to increase the height H and pushing out on the rod to decrease the height H of the device 620. Calibrated markings (not shown) may be provided on the rod handle to indicate the dimension of the device 620 as the rod 621 is drawn back or advanced. The height H may also be chosen to suit the intended use and particular individual anatomy.
IV. Creation of Voids in Bone
Two or more different mechanical cutting tools of the type described may also be used in combination to form a cavity or void of a desired size and configuration in a targeted bone. In addition, one or more mechanical cutting tools may be used in combination with one or more expandable void-creating tools to form the desired void. Expandable structures for creating voids in bones are described in U.S. Pat. Nos. 4,969,888, 5,827,289, 5,972,015, 6,235,043, 6,248,110, and 6,607,544, all of which are herein incorporated by reference.
Fracture reduction and deformity correction is influenced by a variety of factors, including, but not limited to, acuteness of the fracture, bone quality (e.g. osteoporosis, bone cancers, steroid-induced osteoporosis), and healing. In some fractures, expansion of the expandable structure may be distorted by a region or regions of hard bone. This results in a high pressure within the expandable structure and low volume of expansion media within the expandable structure. The use of a mechanical cutting tool to selectively break up the region of hard bone will allow the expandable structure to achieve a more consistent and reliable fracture reduction. Mechanical cutting or scraping tools will break bone, but an expandable structure is required for the en-masse endplate reduction and deformity correction.
In use, an access path to bone is made using a conventional access cannula by techniques commonly known in the art. A first void creator, which may be a mechanical cutting tool or an expandable structure, is then introduced into a bone to create a void. The first void creator is then removed. A second void creator, which may be the same as or different from the first void creator, is then inserted into the bone to enlarge or further define the void to form a void of a desired size and configuration. The second void creator is then removed. If desired, a third void creator, which may be the same or different from the first and/or second void creators, may then be introduced to further enlarge and define the void and then removed. Desirably, a filling material, e.g., bone cement or bone substitute, is then injected or otherwise introduced into the void to fill the void.
In one embodiment, illustrated in
Alternatively, as shown in
In another embodiment, illustrated in
Alternatively, as shown in
A mechanical cutting tool 800 is then introduced (
If desired, a second expandable structure 900B, which may be of a different size and/or configuration from the first expandable structure 900A, is then introduced prior to filling the void 802 (
In an alternative method shown in
A first mechanical cutting tool 800A is then introduced (
If desired, a second mechanical cutting tool 800B, which may be of a different size and/or configuration from the first mechanical cutting tool 800A, is then introduced prior to filling the void 802 (
In an alternative method shown in
If desired, a second mechanical cutting tool 800B, which may be of a different size and/or configuration from the first mechanical cutting tool 800A, is then introduced prior to filling the void 802. The cutting tip 820B is manipulated in a series of longitudinal and/or rotational movements to enlarge and/or otherwise further define the void 802 created by the expandable structure 900A and first cutting tool 802A. The second cutting tool 802B is then removed. A filler material 804 may then be introduced into the void 802 to fill the void 802.
Alternatively, as seen in
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|International Classification||A61B17/56, A61B17/88, A61B17/00, A61B17/22, A61B, A61B17/32, A61B17/28, A61B17/16|
|Cooperative Classification||A61B2017/22034, A61B2017/2215, A61B2017/320028, A61B17/8805, A61B2017/00349, A61B2017/2927, A61B17/320016, A61B17/8855, A61B17/1617, A61B2017/2212, A61B17/221, A61B2017/00261, A61B2017/320044, A61B17/1671, A61B17/22031, A61B17/1604, A61B17/3207|
|European Classification||A61B17/88C2B, A61B17/16S4, A61B17/16C, A61B17/22E, A61B17/16D2B, A61B17/32E, A61B17/221|
|Dec 30, 2004||AS||Assignment|
Owner name: KYPHON INC., CALIFORNIA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LAYNE, RICHARD W.;WAY, BRYCE ANTON;ROTHWELL, DEREK S.;AND OTHERS;REEL/FRAME:016117/0844;SIGNING DATES FROM 20041206 TO 20041220
|Feb 5, 2007||AS||Assignment|
Owner name: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT,WAS
Free format text: SECURITY AGREEMENT;ASSIGNOR:KYPHON INC.;REEL/FRAME:018875/0574
Effective date: 20070118
|Mar 14, 2008||AS||Assignment|
Owner name: KYPHON, INC.,CALIFORNIA
Free format text: TERMINATION/RELEASE OF SECURITY INTEREST;ASSIGNOR:BANK OF AMERICA, N.A.;REEL/FRAME:020666/0869
Effective date: 20071101
|May 9, 2008||AS||Assignment|
Owner name: MEDTRONIC SPINE LLC,CALIFORNIA
Free format text: CHANGE OF NAME;ASSIGNOR:KYPHON INC;REEL/FRAME:020993/0042
Effective date: 20080118
|Jun 9, 2008||AS||Assignment|
Owner name: KYPHON SARL,SWITZERLAND
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MEDTRONIC SPINE LLC;REEL/FRAME:021070/0278
Effective date: 20080325
|Mar 26, 2015||AS||Assignment|
Owner name: ORTHOPHOENIX, LLC, TEXAS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:KYPHON SARL;REEL/FRAME:035307/0018
Effective date: 20130425