US 20060200096 A1
A check valve for use in a Y-site in an infusion system comprises a fixation portion configured to retain the check valve in a common lumen of the Y-site, and a flap member extending axially from the fixation portion. The flap member has an outer surface, at least a portion of which is configured to engage an internal wall of the common lumen overlying an inlet from a main lumen. In one embodiment, the flap member comprises a pocket surrounding the hole and any burr extending from the wall adjacent the hole. In some embodiments, the flap member is resiliently biased towards a sealed position, and can flex to allow fluid flow from the main lumen to the common lumen.
1. A Y-site connector comprising:
a common lumen and a secondary lumen, the lumens extending along a main axis of the connector;
a main lumen intersecting the common lumen or the secondary lumen; and
a check valve comprising:
a fixation portion engaging at least a portion of an internal wall of the secondary or common lumens of the Y-site connector;
a flap member extending axially from the fixation portion along a portion of the internal wall of the common lumen and overlying a hole joining the main lumen to the common lumen,
wherein the flap is resiliently biased toward a sealing position to minimize or prevent fluid flow in a direction from the common lumen to the main lumen.
This application is a continuation of U.S. patent application Ser. No. 11/048,399 filed Feb. 1, 2005, which is incorporated herein by reference.
Intravenous delivery of fluids has become an important aspect of modern medicine. Infusion systems are used to deliver hydrating and nourishing fluids, antibiotics, anesthetics, and other medications to patients. Infusion systems typically include a bag of fluid joined to a fluid line which is connected to an IV needle or catheter inserted into a patient's blood vein, thereby allowing the fluid to be dripped from the bag and into the patient.
In many infusion systems, Y-sites are placed in the fluid line, between the fluid bag and the needle or catheter, to provide a second path through which other fluids or drugs can be injected into the infusion system. Standard Y-sites are so named because a fork is created between a main lumen having an input port for introducing infusion liquid and a secondary lumen with an injection port for injecting medication therethrough. The main lumen typically is configured to handle a constant or near-constant flow, and the secondary lumen is configured to handle an intermittent or periodic flow. The common lumen and the secondary lumen are typically coaxial, and thus the boundary between the common and secondary lumens is the region of confluence between the fluids flowing through the main and secondary lumens. An outlet in the Y-site is located at a distal end of the common lumen.
In some cases, the distally directed fluid flow in the common lumen is slower than a periodic burst of fluid introduced into the secondary lumen. This may create fluid pressure in the region where all three lumens are joined that is greater than the fluid pressure in the main lumen upstream of this juncture, causing a volume of fluid (e.g. medication) that has been injected through the secondary lumen to flow upwardly through the main lumen towards (and possibly into) an IV bag or another medical implement. This retrograde flow can dilute and delay delivery of the full dose of medication to the patient. While all of the medication may eventually reach the patient, it may not do so as quickly as might be desired.
Therefore, it is desirable to provide a Y-site with a check-valve to prevent fluid from flowing from the secondary or common lumens into the main lumen of the Y-site, thereby insuring that fluids injected through the secondary lumen will be delivered to the patient as soon as possible.
Several embodiments of the present invention provide a check valve that reliably minimizes or prevents undesired backflow to a main lumen of a Y-site. In one embodiment, an infusion system comprises a combination of a check valve and a Y-site with a main lumen, a secondary lumen, and a common lumen. The check valve comprises a fixation portion engaging an internal wall of the secondary lumen. A flap member extends from the fixation portion along a portion of the internal wall. The flap member overlies a hole joining the lumens. The flap is resiliently biased toward a sealing position to cover the hole and prevent fluid flow in a direction from the common or secondary lumens into the main lumen, but is flexible to deflect and allow forward fluid flow from the main lumen into the common lumen. In some embodiments, the flap further comprises a pocket configured to surround the hole and any burr or flash that may be adjacent to the hole on the interior wall of the housing. In one such embodiment, a pocket is defined by a flange surrounding the flap member and sealing against the walls of the common and/or secondary lumens while holding a portion of the flap member away from the burr.
In another embodiment, a check valve comprises a fixation portion having a first end and a second end. The fixation portion has an outer dimension sized to retain the check valve in a lumen of a medical connector. A flap member extends axially from the second end of the fixation portion and has an attachment end joining the flap member to the fixation portion and a free end opposite the attachment end. The flap member can also comprise a curved outer surface, and a portion of the flap member is configured to engage an internal wall of a lumen of a medical connector. In one preferred embodiment, the check valve is configured to function within a medical connector with a circular inner lumen. In some embodiments, the flap member comprises a pocket surrounding the hole. In other embodiments, the pocket is defined by a flange extending outwards and surrounding the flap member.
A method of using a Y-site and check valve comprises preventing reverse flow directed from a common lumen to a main lumen of a medical Y-connector. The method comprises inserting a check valve having a fixation section and a resilient flap into a common or secondary lumen of a medical Y-site. The method further comprises securing the fixation section in the common and/or secondary lumens of the Y-site in a position that places the flap over an opening at the confluence of the main, secondary and common lumens.
Having thus summarized the general nature of the invention, certain preferred embodiments and alternatives thereof will be described in detail with reference to the figures that follow, of which:
With reference to the attached figures, various embodiments of a Y-site check valve will now be described.
The illustrated needle-less connector is but one example of a connector that can be used to facilitate the attachment of the Y-site to another medical implement. Many other types of connectors, valves, and/or injection sites can be used, including connectors without an extended, tapered inlet port 16, and connectors that produce positive-flow, such as those illustrated and described in U.S. Pat. Nos. 6,245,048, 6,428,520, and 6,695,817, incorporated herein by reference for all that they disclose. In all of the embodiments described and illustrated herein, the connector at the proximal end can be formed as a unitary structure with the Y-site, or it can be formed separately and later attached to the Y-site by removable or non-removable means such as screw threads, snap rings, adhesives, or solvents. The Y-site can also be used without a connector in some applications.
The flap member 24 is sized and configured to resist being pushed into the main lumen 14 by back pressure in the common 12 or secondary 15 lumens. As used herein, the term “back pressure” refers to a fluid pressure in the common 12 or secondary 15 lumens that exceeds a fluid pressure in the main lumen 14. The check valve is preferably configured to resist back pressures at least as large as those expected in normal use, e.g., typically only a few inches of water. In some embodiments, a check valve can be configured to resist a back pressure of at least about 5 PSI (about 138.5″ of H2O). In other embodiments, a valve can be constructed to resist a back pressure as high as 35 PSI (i.e., a fluid pressure in the common 12 or secondary 15 lumens of about 35 PSI higher than a fluid pressure in the main lumen 14), or more.
The fixation section 22 can be secured within the common 12 or secondary 15 lumens of the Y-site 10 in any suitable manner. For example, in one embodiment, the fixation section 22 is press-fit into the common lumen 12 and is held in place simply by friction. In this embodiment, the fixation section can be provided with an outer diameter Do of between about 0.100″ and about 0.140″. Another preferred range is between about 0.110″ and about 0.130″, and in one preferred embodiment the outer diameter Do is about 0.120″. The outer diameter Do is generally sized to correspond with an inner diameter of a lumen into which the fixation section 22 is intended to be fixed.
A fluorosilicone oil or other medically acceptable lubricant can be used to facilitate insertion of the check valve 20 into the common 12 or secondary 15 lumens of the Y-site. In alternative embodiments, the fixation section 22 can be glued, molded, welded or otherwise secured to the inner wall 34 (or other portion) of the Y-site common lumen 12.
The back-flow resistance function performed by the check valve 20 in the illustrated embodiments may be accomplished by a wide variety of other fluid-flow resistance structures such as gates, baffles, tortuous fluid pathways, expandable slits, and/or cuspid-type valves. The general positioning of the check valve 20, including the fixation section 22, can vary depending upon the chosen dimensions of the fixations section 22 and flap member 24 for a particular application, so long as the flap member 24 is configured to provide resistance to retrograde fluid flow into the hole 36. In some embodiments, the flap member 24 does not entirely seal of the hole 36, but merely provides sufficient resistance to diminish such flow.
The lumen 30 of the fixation section 22 can be substantially circular in cross-section (see, e.g.,
In the illustrated embodiment, the flap member 24 is resiliently biased towards the position shown in
The value of this threshold pressure can be selectively determined by varying design parameters of the check valve 20 and/or the Y-site 10. For example, a material or shape of the flap member 24 can be adjusted so as to increase or decrease the resilience, and thereby increase or decrease the closing force of the flap member 24 and the threshold pressure needed to open the valve in the forward flow direction. Additionally, in certain embodiments, the surfaces of the flap member 24 that are in contact with the surface of the common lumen inner wall 34 will tend to temporarily stick due to frictional, electrostatic or other forces, thereby causing a larger contact area to correlate with an increased threshold pressure differential needed to open the check valve. Thus, the threshold pressure differential can also be adjusted by increasing or decreasing a contact area between the flap member 24 and the common lumen inner wall 34. In some embodiments, it is desirable for the threshold pressure to be so small as to be substantially negligible. For example, the threshold pressure can be between about zero and about 9 inches of water (i.e., about 0.3 PSI). In other embodiments, the threshold pressure can be between about 4 and about 7 inches of water (i.e., about 0.14 PSI to about 0.25 PSI). In one preferred embodiment, the threshold pressure is no greater than about 6 inches of water (about 0.22 PSI).
The flap member 24 can be integrally molded with the fixation section 22 in order to provide a unitary check valve. Alternatively, the flap member 24 and the fixation section can be fabricated separately and subsequently joined together by adhesives, welds, or other joining means. The check valve 20 can be molded, extruded, or cast from a variety of appropriate materials, such as silicone rubber, elastomeric polymers or other medically-acceptable materials. If extruded, the check valve can be cut or modified in some other way to create a flap member and a fixation section. The Y-site can also be made as a unitary structure with an appropriately configured check valve structure, potentially simplifying the manufacturing and assembly processes.
In one embodiment, the check valve 20, including the fixation section 22 and the flap member 24, is molded from a silicone rubber material. The check valve can be made from any suitable medically acceptable material. In some embodiments, the flap member 24 has a length L3 of between about 0.1″ and about 0.5″. In other embodiments, the flap member 24 has a length L3 of between about 0.2″ and about 0.4″, and in one particular embodiment, the flap member 24 has a length L3 of about 0.35″.
The resilience of the flap member 24 can be at least partially determined by the thickness of the flexing portions of the flap member 24. In some embodiments, the proximal section 52 of the flap member 24 has a thickness t1 of between about 0.010″ and about 0.040″, and in one preferred embodiment a thickness t1 about 0.017″. In some embodiments, the distal section 54 of the flap member 24 has a thickness t2 of between about 0.010″ and about 0.050″, and in one preferred embodiment the flap has a thickness t2 of about 0.037″. Of course, dimensions within and outside of these ranges can also be used as appropriate for any particular application.
In some embodiments, as illustrated for example in
Y-sites are typically injection molded from medical grade plastics. As an artifact of the manufacturing process, injection molding often leaves flash (not shown) in the form of raised burrs or other excess material. The flash is often parallel to the main lumen wall 28 and extends into the common 12 and/or secondary 15 lumens surrounding the hole 36. In some instances, the flash can interfere with the functioning of a check valve having a flap member as described above by potentially preventing the outer surface 46 of the flap member 24 from sealing against the inner wall 34 of the common lumen 12. One way to circumvent this is to remove the flash, such as by grinding, filing or some other post-production method. However, such processes can be labor intensive, inefficient and costly. Thus, a preferred alternative involves providing a flap member 24 of the check valve 20 configured to accommodate the flash and to function as described above despite the presence of flash on the common lumen wall surrounding the intersection hole 36.
In some embodiments, a pocket 70 is formed by a flange 72 surrounding a central portion of the outer surface 46 of the flap member 24. This pocket 70 is generally sized to enclose any flash extending into the common lumen of the Y-connector around the hole 36 so that the flange 72 can seal against the common lumen inner wall 34. The flange 72 also creates a small contact area between the flap member 24 and the inner wall 34 of the common lumen 12. As discussed above, such a reduction in sealing area can result in an advantageous reduction in threshold pressure needed for fluid to flow from the main lumen 14 into the common lumen 12.
In one embodiment, as shown in
In the embodiments illustrated in
In one embodiment, as illustrated in
In one embodiment, the low points 84 of the flange 72 are substantially continuous with the outer surface 32 of the fixation section 22. Alternatively, the valve 20 can comprise a discontinuity such as a ledge or a groove at or near the intersection of the flange 72 with the fixation section 22 in order to allow for variation in the seal between the valve 20 and the internal common lumen wall 34.
The pocket 70 can be formed in a flap member 24 by any suitable means. For example, in some embodiments such as those discussed above, a flange 72 can be molded as a unitary structure with the flap member 24 and/or the fixation section 22.
In one embodiment, a check valve according to some of the embodiments described above allows fluid to flow from the main lumen to the common lumen at a rate of about 330 cc/min at a pressure of 36 inches of water (about 1.3 PSI). In still further embodiments, rates within or outside of the ranges disclosed herein can also be achieved.
In alternative embodiments, illustrated for example in
The embodiment of
In some embodiments, as shown for example in
Although certain embodiments and examples have been described herein, it will be understood by those skilled in the art that many aspects of the methods and devices shown and described in the present disclosure may be differently combined and/or modified to form still further embodiments in view of the principles disclosed herein. For example, other flap member arrangements can also be provided, such as a slit or a port in a section of tubing. Also, as discussed above, the flap member and the fixation section can have any suitable cross-sectional shape as desired. Although the above check valve embodiments have been described in the context of a Y-site connector, they can also be used in other fluid conduits with intersecting fluid lumens.