US20080096733A1

US20080096733A1 - Liquid-fillable heavy training bag

Info

Publication number: US20080096733A1
Application number: US11/874,005
Authority: US
Inventors: Joseph Epstein
Original assignee: Everlast Worldwide Inc
Current assignee: Everlast Worldwide Inc
Priority date: 2006-10-17
Filing date: 2007-10-17
Publication date: 2008-04-24
Also published as: WO2008049012A2; WO2008049012A3

Abstract

A liquid-fillable heavy training bag includes a cylindrical flexible outer shell having top and bottom walls to form a generally closed cylindrical inner surface. Suitable support is provided for suspending the cylindrical outer shell from an upper support member, such as a ceiling. A generally cylindrical liquid-impermeable flexible liner is provided within the outer shell for receiving and containing a liquid medium such as water. The liner is configured and dimensioned to generally conform to the shape of the inner surface of the outer shell when the liner is fully expanded, such as when filled with water. An intermediate layer is provided made of compressible material and arranged between and contacting the outer shell and the liner when the liner is filled with liquid. The intermediate layer forms a cushion for absorbing external impacts to the outer shell and absorbs and attenuates shock waves imparted to the liquid medium within the liner to protect the liner and better simulate the feel of a conventional, non-liquid filled heavy bag.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention
The invention generally relates to heavy training bags and, more specifically, to a liquid-fillable heavy training bag.
2. Description of the Prior Art
Heavy training bags, sometimes referred to as simply heavy bags or training bags, have been used for many years. These types of bags, also commonly called punching bags, are generally sturdy bags designed to be repeatedly punched or kicked for use for exercise or physical training. Such heavy training bags are typically used to improve one or more of the following: physical strength, cardiac fitness, punching techniques or martial arts skills.
While some punching bags may be designed to look at least abstractly realistic as an opponent and assume the human or partial human form, such bags are typically in the form of an elongate cylindrical outer shell and suspended from a chain or other attachment means to secure the heavy bag in a vertical or upright position suspended from an upper support. Such bags can be, for example, 32″-45″ long, approximately 14″ wide and typically weigh 70-100 pounds. Many of these bags are stuffed with a specially blended filler material to absorb punches or kicks without excessive lateral movements as it is intended that these bags provide resilient shock absorbency to somewhat stimulate the shock absorbing properties of an opponent. Depending on the intended feel of the bag, the outer cover may be stuffed with different filler materials. In some cases, dual bag shock absorption systems are provided by including a foam layer or lining in addition to the filler material.
A disadvantage of conventional heavy or training bags is that they are heavy when filled with filler material and are bulky. Most such bags are in their fully expanded conditions, that they assume during use, so that a purchaser can simply remove the bag from the box or other packaging, hang up the bag and start using it. However, while this is convenient for the end user, these bags are heavy and expensive to ship, display, store by retailers and all of these issues increase the cost of the item. One approach that has been proposed to eliminate at least some of these problems is to provide a heavy or training bag that is initially in a collapsed form that can be expanded by the ultimate purchaser or user prior to use. One common design is to provide a bag that has all of the common dimensions of conventional bags but has an inside liner or bladder that can be filled with water or other fluid. The water or liquid is sufficiently heavy so that when the bag is filled up it has the weight and shock absorbent properties that simulate those of conventional fiber-filled bags. These bags have the advantage that they can be shipped and stored in a collapsed form and can also be emptied of the water or fluid when the bag is not to be used for an extended period of time to facilitate storage of the bag. While many liquid filled bags have been proposed, many suffer a number of disadvantages. One disadvantage is that the punches or kicks applied to the bag provide substantial shock waves within the water or liquid and these, especially over time, can have the effect of weakening and ultimately breaking the liner or bladder. This is especially true when the liner or bladder is held in place within a confined space and there is no real area for expansion as a result of punching or kicking actions on the bag. The water or liquid, in such cases, will tend to be displaced in the path of least resistance. This, frequently, is the position in which a closure is provided through which water or liquid can be introduced. If such closure is damaged the bag becomes essentially useless because punches or kicks to the bag will simply cause the water or liquid to be expelled through the damaged closure. Therefore, while water or liquid filled bags have solved some problems they have raised others.

SUMMARY OF THE INVENTION

Accordingly, it is an object of the invention to provide a heavy training bag that does not have the disadvantages of prior art of known heavy training bags.
It is another object of the invention to provide a heavy training bag which is simple in construction and economical to manufacture.
It is still another object of the invention to provide heavy training bag of the type on the discussion that can be shipped and stored in a fully collapsed state and expanded to a suitable form once filled with water or another fluid.
It is yet another object of the invention to provide a heavy training bag as in the previous objects that protects the internal liner filled with water or fluid to accommodate the shocks transmitted through the water or fluid without damaging the liner over extended use.
It is a further object of the invention to provide a heavy training bag as in the previous objects that provides the look and feel of a conventional heavy training bag.
It is still a further object of the present invention to provide a heavy training bag as in the last object that can be shipped disassembled but can be conveniently and quickly assembled by an end user.
It is yet a further object of the invention to provide a heavy training bag of the type under discussion that significantly reduces the cost of manufacturing conventional heavy training bags without compromising their characteristics or properties to the end user.

BRIEF DESCRIPTION OF THE DRAWINGS

Various further objects, features and advantages of present invention will be more fully appreciated and the invention will be better understood in light of the accompanying figures, in which:
FIG. 1 is a perspective view of a heavy training bag in accordance with the present invention, shown suspended from a support surface and ready for use.
FIG. 2 is a cross-sectional view of the heavy training bag shown in FIG. 1 taken along a longitudinal section line 2-2.
FIG. 3 is a cross-sectional view of the bag shown in FIG. 2, taken along a transverse section along line 3-3.
FIG. 4 is a elevational view of a section of the interior surface of the heavy training bag, as viewed along the region 4-4 in FIG. 3.
FIG. 5 is a perspective view of a section of the heavy training bag shown in FIG. 4.

DESCRIPTION OF PREFERRED EMBODIMENT

Referring now specifically to the figures, in which identical or similar parts are designated by the same reference numerals throughout, and first referring to FIG. 1, a liquid-fillable heavy training bag in accordance with the present invention is generally designated by the reference numeral 10.
As with conventional or heavy training bags, the bag 10 includes an outer tubular shell or cover 12 which has a bottom wall at a lower end 12 a and a top wall at an upper end 12 b. The outer tubular cover 12 is a generally cylindrical flexible outer shell that may be made from any one of a number of materials typically used for conventional bags. This includes canvas, vinyl, leather or any other strong flexible sheet material that can withstand repeated punches or kicks to the outer surface of the bag. The bag 10 may be made in virtually any size commonly used for conventional bags. The cover defines a generally closed cylindrical inner surface 12 c.
Although the outer tubular cover or shell is shown as a right circular cylinder giving circular upper and lower walls, it is possible to provide the cover or shell 12 with different configurations, including square, triangular, etc. cross-sections.
As with conventional heavy or training bags, a number of support straps 14, typically 3 or 4, are secured to the upper end 12 b by means of any attachment means, such as stitching 16 although other devices may be used to attach the straps such as rivets or other fasteners. Also, as with conventional heavy bags, the support straps 14 may be formed as strips folder over to create an outer portion 14 a and an inner portion 14 b, both portions of which are secured to the outer tubular cover 12 such as by stitching. This creates a through opening 18 in each of the support straps 14 for accommodating a portion of a loop, link or ring 20. While a triangular link is shown in FIG. 1, it will be evident that any shaped link may be used and such links are preferably made from a rod the ends of which are welded to each other to form a closed link, ring or loop to prevent the link from opening after repeated stresses applied during use of the bag.
In use, a ring 22 is secured to a support surface 24 in any conventional manner and chains 26 extending between each of the links 20 and ring 22 support the bag 10. The bag is balanced when the support straps 14 are substantially uniformly spaced about the bag as shown. Any suitable means for securing the chains 26 to a support surface may be used. The links of the chains 26 are also preferably welded so that they don't open as a result of significant stresses applied when the bag is punched or kicked.
At the upper end 12 b of the bag a rim 28 is shown which is a curved or circular border or edge that extends about the periphery of the bag to create a recess 30 within which a top cover, wall or flap 32 is arranged that can be selectively and partially attached to the rim 28 or opened to provide access to the interior of the bag by means of a zipper 34.
Referring also to FIG. 2, a bottom wall 36 is provided that may be made of the same material as the outer tubular cover 12 and may be secured to the latter by any conventional means, such as stitching 38. As will be appreciated, the bottom wall 36 is, therefore, permanently attached to the outer tubular cover 12, while the top cover or flap 32 is selectively attached to the outer tubular cover and may close the upper end in the region of the recess 30 to block access to the interior of the bag or to open the upper end 12 b to provide such access.
Inserted into the outer tubular cover 12 is a lower foam disc 40 which has a diameter substantially corresponding to the internal diameter of the outer tubular cover 12. In assembling the bag, the lower foam disc 40 is initially inserted to the position shown in FIG. 2. Subsequently, an outer foam layer 42 is inserted that can either be a closed annular layer or may be a rectangular sheet that is folded upon itself to bring the opposing edges into abutment against each other when the outer layer 42 is inserted within the outer tubular cover 12.
In the presently preferred embodiment, secured to the inner surface of the outer foam layer 42 is an inner foam layers formed of alternating inner foam layers 44 and vertical hollow tubes 46. While not essential, the inner foam layers 44 and vertical hollow tubes 46 are preferably secured to the interior surface of the outer foam layer 42 by means of any suitable bonding agent 47, such as adhesive, mechanical bonding or the like to facilitate assembly. By attaching the inner foam layers 44 and vertical hollow tubes 46 in an alternating fashion and in a uniform manner about the outer foam layer 42, as shown in FIG. 3, the user need not handle a large number of inner foam layers and vertical hollow tubes 42, 44 respectively and try to manipulate those and secure them in place as shown while assembling the unit. Because the outer foam layer 42 as well as the inner foam layers 44 and vertical hollow tubes 46 are all made of a compressible foam material these layers and tubes can be significantly compressed for purposes of shipment and storage.
The specific dimensions of the layers 44 and tubes 46 are not critical but the outer diameters of the tubes 46 should be approximately equal to the radial thickness of layers 44 are in the range of 3-5 times the diameters of the tubes 46.
Once the inner foam layers 44 and vertical hollow tubes 46 are in place, as shown in FIG. 2, resting on the lower foam disc 40 as shown, a liner or bladder 48 is inserted through the upper end 12 b with the top cover or flap 32 un-zippered and opened. The diameter of the liner 48, in its expanded position, substantially corresponds to the inner diameter of the inner foam layers 44 and vertical hollow tubes 46 so that once the liner is filled with water it abuts against and presses on the inner layers and tubes 44, 46, respectively, to urge the outer foam layer 42 and outer tubular cover 12 radially outwardly to maintain the bag 10 in its desired overall configuration or shape shown on FIG. 1. The outer layers 42 and the foam discs 40, 56 together form an outer layer of an intermediate layer of compressible material, while the inner foam layers 44 and tubes 46 form an inner layer of compressible material of the intermediate layer.
The liner or bladder 48 includes a bottom wall 48 a, a top wall 48 b and a cylindrical side wall 48 c. At the top wall 48 b the liner is preferably provided with a downwardly extending lip or flange 48 d as shown. In order to provide additional support and compensate for the relatively heavy weight of the liner, once filled with water or other liquid, and to prevent sagging or downward bulging of the bottom wall 36, there is preferably provided an additional support member or disc 50 which may also be a foam layer whose diameter essentially corresponds to the diameter of the radial dimensions of the liner 48 when filled with fluid or other liquid 52.
The top wall 48 b of the liner is provided with suitable closure 54 that is shown to include a male member 54 b in the form of externally threaded neck, secured to a suitable attachment extension 54 b which can be sealed to the lip or flange 48 d by any suitable means such as adhesive, bonding or any other type of attachment which renders the joint resistant to escape of water or other fluid within the liner. A female member 54 c in the form of an internally threaded cap may be used to close and seal the liner after water or fluid 52 has been added and the liner expanded as shown in FIG. 2.
Once the liner has been filled with water or fluid 52, an upper foam disc 56 is preferably placed between the top wall 48 b and the top cover or flap 32 to render the bag firm and to protect the user from any sharp objects all about the entire peripheral surface of the bag.
Referring to FIG. 4, an important feature of the invention is the provision of inner foam layers 44 which are distributed between the outer foam layer 42 and the liner 48. In the presently preferred embodiment, the inner foam layers 44 include a series of vertically spaced expanded sections 58 each of which includes a raised portion 58 a and recessed portion 58 b to give the expanded sections 58 the appearance of a “dog bone”. The expanded sections 58 are vertically spaced from each other and connected by means of constricted sections 60 that link the expanded sections together and are simply in the forms of thin ribs. Clearances or gaps 62 are preferably provided between the expanded sections 58 and in the vertical hollow tubes 46 to facilitate assembly. However, it will be appreciated that using a construction of the type described provides a plurality of vertically spaced cavities 64 along the entire vertical height and interior surface of the liner or bladder 48. The specific shapes or configurations of the expanded and constricted sections, 58, 60 is not critical for purposes of the present invention, as long as a plurality of cavities, of any suitable shapes, are provided essentially surrounding the entire side wall 48 c of the liner 48. In this manner, when the bag 10 is punched or kicked and the bag is significantly deformed at the place of impact, the water or other liquid 52 within the bag can cause portions of the liner or bladder 48 to deflect into the cavities 64 to compensate for any deformations of the bladder and displacement of the water within it. By allowing the bladder or liner 48 to at least partially expand into a plurality of cavities there is a reduced risk for rupturing the bladder or liner 48 or damaging the closure over an extended period of time. The advantages of the inner foam layers 44, when used in conjunction with hollow tubes or other resilient longitudinally disposed members is that the liner is maintained in its desired shape while providing continued support with the added flexibility of allowing limited expansion of the liner as noted.
Although the present invention has been described in some detail by way of illustration and example for purposes of clarity and understanding, it will, of course, be understood that various changes and modifications may be made in the form, details, and arrangements of the parts without departing from the scope of the invention.

Claims

1. Liquid-fillable heavy training bag comprising a generally cylindrical flexible outer shell having top and bottom walls to form a generally closed cylindrical inner surface; support means for suspending said cylindrical outer shell from an upper support member; a generally cylindrical liquid-impermeable flexible liner for receiving and containing a liquid medium, said liner being configured and dimensioned to generally conform to the shape of said inner surface of said outer shell when said liner is fully expanded; and an intermediate layer of compressible material provided between and contacting said outer shell and said liner when said liner is filled with liquid said intermediate layer forming a cushion for absorbing external impacts to said outer shell and absorbing, and attenuating shock waves imparted to a liquid medium within said liner to protect said liner and better simulate the feel of a conventional, non-liquid filled heavy bag.

2. A training bag as defined in claim 1, wherein said liner is provided with a liquid inlet generally facing said top wall of said outer shell and closure means for selectively opening said inlet for introducing or removing liquid into or out of said liner, said top wall of said outer shell being at least partially removably connected to provide access to said closure means.

3. A training bag as defined in claim 1, wherein said intermediate layer includes a lateral annular shell conforming to said outer shell and spaced generally flat members conforming to the shapes of and proximate to said top and bottom walls, whereby said intermediate layer substantially surrounds and encloses said flexible liner.

4. A training bag as defined in claim 1, wherein said flexible outer shell is configured as a right circular cylinder.

5. A training bag as defined in claim 1, further comprising additional support means provided between the portion of said liner facing said bottom wall and the portion of said intermediate layer contacting said bottom wall to fortify and strengthen the lower end of the bag to sustain a liquid-filled liner and reduce bulging deformation of the heavy bag at the lower end thereof.

6. A training bag as defined in claim 2, wherein said inlet is movable between an upwardly extended position for filling or depleting liquid from said liner and a downwardly retracted position within a recess within said liner, to provide an upper substantially flat surface that can smoothly abut against that portion of said intermediate layer disposed between said flat surface of said liner and said top wall.

7. A training bag as defined in claim 1, wherein said intermediate layer comprises a lateral annular side wall comprising a first outer layer and a second inner layer.

8. A training bag as defined in claim 7, wherein said outer and inner layers are joined to each other.

9. A training bag as defined in claim 8, wherein said outer and inner layers are bonded to each other.

10. A training bag as defined in claim 7, wherein said outer layer is made of a foam material.

11. A training bag as defined in claim 7, wherein said inner layer is made of a foam material.

12. A training bag as defined in claim 7, wherein said outer layer is formed as a continuous annular member.

13. A training bag as defined in claim 7, wherein said inner layer is formed by generally elongate members spaced from each other and extending in directions generally parallel to a vertical axis of said outer shell when suspended by said support means.

14. A training bag as defined in claim 13, wherein said elongate members are generally uniformly spaced from each other.

15. A training bag as defined in claim 13, wherein two differently configured elongate members alternate along said outer shell.

16. A training bag as defined in claim 15, wherein one of said two members are in the form of vertical tubes.

17. A training bag as defined in claim 15, wherein one of said two members are in the form of dog-bone shaped elements vertically spaced from one another along said vertical axis.

18. A training bag as defined in claim 15, wherein one configuration comprises an elongate vertical tube and the other configuration comprising a plurality of a dog-bone shaped elements vertically spaced from each other along said vertical axis.

19. A training bag as defined in claim 18, wherein the widths of said spaced elements are within the range of 3-5 times the diameters of said tubes.

20. A training bag as defined in claim 18, wherein the external diameters of said tubes are approximately equal to the radial thicknesses of said dog-bone shaped elements.