US 20090047096 A1
The present invention pertains to a screw with a first thread section comprised of a trailing and a leading thread segments respectively spiraled on a shank and a tip section. Distinctly, the leading thread segment defines a plane surface thereon to convergently engage with an adjacently thread peak on the trailing thread segment and further constructs a thread width greater than that of the trailing thread segment while aligning the two thread segments with a correspondent profile thread height. Such configuration of the plane surface accompanies its larger thread width to enlarge a drilling channel and accordingly renders an easy entry of the trailing thread segment into an object with less friction and higher screwing speed. Additionally, the debris is partially removed through the void between the enlarged channel and the trailing thread segment to avoid cracking the object, decrease drilling torque, and enhance the fastening capability.
1. A screw comprising:
a shank longitudinally extending from said head and providing with a tip section averted from said head and terminated at a gimlet tip; and
a set of first thread section spiraled around said shank; wherein said first thread section including a trailing thread segment helically disposed on said shank and a leading thread segment defined on said tip section; each thread of said trailing thread segment forming a thread peak thereon, and each thread of said leading thread segment constructing a plane surface thereon; said plane surface successively spiraled round said tip section and convergently terminated at said thread peak; a thread width of said leading thread segment being greater than a thread width of said trailing thread segment while aligning both said trailing and leading thread segments with respect to a rectilinear line by a correspondent profile thread height.
2. The screw as claimed in
3. The screw as claimed in
4. The screw as claimed in
5. The screw as claimed in
6. The screw as claimed in
7. The screw as claimed in
This application is a continuation-in-part of the U.S. patent application Ser. No. 11/585,153, filed on Oct. 24, 2006; the subject matter is incorporated herein by reference in its entirety.
1. Field of the Invention
The present invention relates to a screw, in particular to a screw with lower screwing torque and higher screwing speed.
2. Description of the Related Art
A conventional screw 1 disclosed in
A fastener device 2 of a prior art for engaging an initial threaded female member or workpiece, disclosed by H. F. Phipard, Jr. in U.S. Pat. No. 3,454,070, essentially includes a set of upper thread(s) 21 and a shank 22 tapered to a tip end at 23. The prior art further presents that distal threads 24 proximate to the tip 23 are clearly planar as shown in
Still further, when initially driving the screw fastener 2 into a pre-drilled hole of a workpiece 4, such plane surfaces 241 substantially substitute deflecting debris 5 of the workpiece aside for exerting themselves to chip those debris, so as to create an interior track inside the workpiece and predetermine the range of clearances. However, such debris would interfere with the advance of the screw 2 when it turns to immediately surround the shank 22, which may incur a larger drilling torque. In the subsequently gradual drilling toward the upper threads 21 along the track as arrowed, the debris 5 inevitably become jam or accumulated within the workpiece 4 since the configuration of the equal thread width (W1=W2) renders the upper threads 21 densely engage with the tracks and has rather no space formed therebetween to acceptably extrude redundant debris 5 out of the workpiece. Hence, Phipard's fastener potentially results of a progressive increment of the screwing resistance and drilling torque during the travel of the screw 2 through the workpiece and even causes the destruction of the workpiece 4. It still fails to overcome the deficiencies of the conventional screw 1.
Therefore, the object of the present invention is to provide a screw which facilitates to attain a lower drilling torque and a speedy screwing.
The screw in accordance with the present invention essentially comprises a head, a shank extending from the head, and a first thread section spirally disposed on the shank; wherein the shank forms a tip section and tapers off at a distal gimlet tip. The first thread section and the tip section respectively have a trailing thread segment and a leading thread segment helically disposed thereon; the trailing thread segment further forms a thread peak, and the leading thread segment specifically defines a plane surface thereon, thereby successively spiraling the plane surface from the tip section to convergently engage with the thread peak. Further, the leading thread segment has a greater thread width than that of the trailing thread segment while aligning them with a same level of thread height. Accordingly, the initially guidance of the plane surface and the different thread widths of the two thread segments cooperate to make the expansion of a screwing channel and permit the trailing thread segment to easily follow the channel and proceed chipping the debris with a less friction and a higher speed. It also beneficially renders a smooth move of the redundant cutting debris through a void between the enlarged channel and the trailing thread segment and receives the remaining debris filling within the void, so as to more decrease the screwing torque, to avoid the crack on the object, and to maintain a better effect at screwing.
The advantages of the present invention over the known prior arts will become more apparent to those of ordinary skilled in the art by reading the following descriptions with the relating drawings.
Before in greater detail, it should note that the like elements are denoted by similar reference numerals throughout the disclosure.
The screw 3 of the third preferred embodiment in
By such arrangement, the redundant debris can be more efficiently extruded from the object 4 through the void 6 between the channel and the trailing thread segment 331 and along the engagement of the two thread ends 335,345 of the two thread sections 33,34, thereby more achieving diminution of the screwing torque and a speedy screwing. Further, the remaining debris keeps filling the void 6 and distributively rests among the two thread sections 33,34 through the guidance of the convergent thread ends 335,345 when the counterclockwise second thread section 34 in turn squeeze the debris back within the object 4, so as to more enhance the fastening effect and avoid the loosening under the counteraction of the two reverse thread sections 33,34.
To sum up, the present invention takes advantages of a plane surface on the leading thread segment spirally converging toward the thread peak of the trailing thread segment and of different thread widths with respect to the same thread height between the two thread segments. By the plane surface possessed of a larger thread width, the leading thread segment initially enlarges the screwing channel and allows an easy entry of the trailing thread segment into the object and a preferable remove of redundant debris along a void between the channel and the trailing thread, hence to attain a lower drilling torque and speedy screwing and further to enhance the fastening firmness by filling the void with remaining debris. The present invention can also have the triangular shank and threads to more attain the diminution of friction resistance and enhance anti-rusting and isolating effects.
While we have shown and described the embodiment in accordance with the present invention, it should be clear to those skilled in the art that further embodiments may be made without departing from the scope of the present invention.