|Publication number||US20100051089 A1|
|Application number||US 12/336,480|
|Publication date||Mar 4, 2010|
|Filing date||Dec 16, 2008|
|Priority date||Sep 2, 2008|
|Also published as||CN102132086A, EP2334982A2, WO2010027944A2, WO2010027944A3|
|Publication number||12336480, 336480, US 2010/0051089 A1, US 2010/051089 A1, US 20100051089 A1, US 20100051089A1, US 2010051089 A1, US 2010051089A1, US-A1-20100051089, US-A1-2010051089, US2010/0051089A1, US2010/051089A1, US20100051089 A1, US20100051089A1, US2010051089 A1, US2010051089A1|
|Inventors||Kasra Khazeni, Manish Kothari, Gang Xu, Ion Bita, K. S. Narayanan|
|Original Assignee||Qualcomm Mems Technologies, Inc.|
|Export Citation||BiBTeX, EndNote, RefMan|
|Patent Citations (1), Referenced by (5), Classifications (7), Legal Events (2)|
|External Links: USPTO, USPTO Assignment, Espacenet|
This application claims the priority benefit under 35 U.S.C. §119(e) of U.S. Provisional Patent Application No. 61/093,678, filed Sep. 2, 2008.
1. Field of the Invention
This invention relates generally to light collection devices. More particularly, this invention relates to light collection utilizing prismatic structures to guide light to, for example, a photovoltaic cell. This invention also relates to methods of use and fabrication of these devices.
2. Description of Related Technology
Microelectromechanical systems (MEMS) include micro mechanical elements, actuators, and electronics. Micromechanical elements may be created using deposition, etching, and/or other micromachining processes that etch away parts of substrates and/or deposited material layers or that add layers to form electrical and electromechanical devices. One type of MEMS device is called an interferometric modulator. As used herein, the term interferometric modulator or interferometric light modulator refers to a device that selectively absorbs and/or reflects light using the principles of optical interference. In certain embodiments, an interferometric modulator may comprise a pair of conductive plates, one or both of which may be transparent and/or reflective in whole or part and capable of relative motion upon application of an appropriate electrical signal. In a particular embodiment, one plate may comprise a stationary layer deposited on a substrate and the other plate may comprise a metallic membrane separated from the stationary layer by an air gap. As described herein in more detail, the position of one plate in relation to another can change the optical interference of light incident on the interferometric modulator. Such devices have a wide range of applications, and it would be beneficial in the art to utilize and/or modify the characteristics of these types of devices so that their features can be exploited in improving existing products and creating new products that have not yet been developed.
In some embodiments, a light collection apparatus is provided. The apparatus comprises a photovoltaic cell and a light turning body formed of a light propagating material supporting propagation of light through a length of the light turning body. The light turning body comprises a first major surface, a second major surface opposite the first major surface, and a first plurality of spaced-apart slits disposed in the light turning body. Each slit of the first plurality of slits is formed by an undercut in one of the first or the second major surfaces. Each slit of the first plurality of slits is also configured to redirect light incident on the first major surface towards the photovoltaic cell.
In some other embodiments, a light collection apparatus is provided. The apparatus comprises a first means for directing light incident on a major surface of the light collection apparatus to propagate through a light turning body; and a second means for receiving the light and converting the light into electrical energy.
In yet other embodiments, a method for collecting light is provided. The method comprises redirecting light impinging on facets of a plurality of slits formed by undercuts in a surface of a light turning body. The light is redirected to propagate through the light turning body to a light receiver.
In some other embodiments, a method for manufacturing a light collection device is provided. The method comprises providing a body of light propagating material that supports the propagation of light through a length of the body. A plurality of spaced-apart undercuts are provided in the body. The body having the spaced-apart undercuts are attached to a photovoltaic cell. In some other embodiments, the light collection device fabricated by this method is provided.
The following detailed description is directed to certain specific embodiments. However, the teachings herein can be applied in a multitude of different ways. In this description, reference is made to the drawings wherein like or similar parts are designated with like numerals throughout. The embodiments may be implemented in any device that is configured to display an image, whether in motion (e.g., video) or stationary (e.g., still image), and whether textual or pictorial. More particularly, it is contemplated that the embodiments may be implemented in or associated with a variety of electronic devices such as, but not limited to, mobile telephones, wireless devices, personal data assistants (PDAs), hand-held or portable computers, GPS receivers/navigators, cameras, MP3 players, camcorders, game consoles, wrist watches, clocks, calculators, television monitors, flat panel displays, computer monitors, auto displays (e.g., odometer display, etc.), cockpit controls and/or displays, display of camera views (e.g., display of a rear view camera in a vehicle), electronic photographs, electronic billboards or signs, projectors, architectural structures, packaging, and aesthetic structures (e.g., display of images on a piece of jewelry). MEMS devices of similar structure to those described herein can also be used in non-display applications such as in electronic switching devices.
Some embodiments disclosed herein include a light collection device having a light guide with undercuts in the body of the light guide. The undercuts form prismatic features that turn or redirect light propagating through the light guide body. For example, the walls of the undercuts form facets that reflect light in a desired direction. In some embodiments, light incident on a major surface of the light guide is redirected by the undercuts to propagate within the light guide body, thereby capturing the light. The captured light can propagate through the light guide body and ultimately impinge on a photovoltaic cell.
For example, in some arrangements, light from a light source can be injected into the light guide body, propagate through the body and contact the facets of the undercuts. The facets redirect the light so that it continues to propagate within the light guide body. The direction of propagation can be selected so that the light ultimately travels out of the light guide body, e.g, to impinge on a photovoltaic cell.
In some embodiments, the light guide body forms part of an illumination device for illuminating a display device. The illumination device includes a light source and the light guide body turns light from the light source towards a display formed of, e.g., interferometric modulators. In these embodiments, the light guide body is used to turn light for both illumination of the display and light collection, e.g., for supplying light to a photovoltaic cell.
One interferometric modulator display embodiment comprising an interferometric MEMS display element is illustrated in
The depicted portion of the pixel array in
The optical stacks 16 a and 16 b (collectively referred to as optical stack 16), as referenced herein, typically comprise several fused layers, which can include an electrode layer, such as indium tin oxide (ITO), a partially reflective layer, such as chromium, and a transparent dielectric. The optical stack 16 is thus electrically conductive, partially transparent and partially reflective, and may be fabricated, for example, by depositing one or more of the above layers onto a transparent substrate 20. The partially reflective layer can be formed from a variety of materials that are partially reflective such as various metals, semiconductors, and dielectrics. The partially reflective layer can be formed of one or more layers of materials, and each of the layers can be formed of a single material or a combination of materials.
In some embodiments, the layers of the optical stack 16 are patterned into parallel strips, and may form row electrodes in a display device as described further below. The movable reflective layers 14 a, 14 b may be formed as a series of parallel strips of a deposited metal layer or layers (orthogonal to the row electrodes of 16 a, 16 b) to form columns deposited on top of posts 18 and an intervening sacrificial material deposited between the posts 18. When the sacrificial material is etched away, the movable reflective layers 14 a, 14 b are separated from the optical stacks 16 a, 16 b by a defined gap 19. A highly conductive and reflective material such as aluminum may be used for the reflective layers 14, and these strips may form column electrodes in a display device. Note that
With no applied voltage, the gap 19 remains between the movable reflective layer 14 a and optical stack 16 a, with the movable reflective layer 14 a in a mechanically relaxed state, as illustrated by the pixel 12 a in
In one embodiment, the processor 21 is also configured to communicate with an array driver 22. In one embodiment, the array driver 22 includes a row driver circuit 24 and a column driver circuit 26 that provide signals to a display array or panel 30. The cross section of the array illustrated in
As described further below, in typical applications, a frame of an image may be created by sending a set of data signals (each having a certain voltage level) across the set of column electrodes in accordance with the desired set of actuated pixels in the first row. A row pulse is then applied to a first row electrode, actuating the pixels corresponding to the set of data signals. The set of data signals is then changed to correspond to the desired set of actuated pixels in a second row. A pulse is then applied to the second row electrode, actuating the appropriate pixels in the second row in accordance with the data signals. The first row of pixels are unaffected by the second row pulse, and remain in the state they were set to during the first row pulse. This may be repeated for the entire series of rows in a sequential fashion to produce the frame. Generally, the frames are refreshed and/or updated with new image data by continually repeating this process at some desired number of frames per second. A wide variety of protocols for driving row and column electrodes of pixel arrays to produce image frames may be used.
The display device 40 includes a housing 41, a display 30, an antenna 43, a speaker 45, an input device 48, and a microphone 46. The housing 41 is generally formed from any of a variety of manufacturing processes, including injection molding, and vacuum forming. In addition, the housing 41 may be made from any of a variety of materials, including but not limited to plastic, metal, glass, rubber, and ceramic, or a combination thereof. In one embodiment the housing 41 includes removable portions (not shown) that may be interchanged with other removable portions of different color, or containing different logos, pictures, or symbols.
The display 30 of exemplary display device 40 may be any of a variety of displays, including a bi-stable display, as described herein. In other embodiments, the display 30 includes a flat-panel display, such as plasma, EL, OLED, STN LCD, or TFT LCD as described above, or a non-flat-panel display, such as a CRT or other tube device. However, for purposes of describing the present embodiment, the display 30 includes an interferometric modulator display, as described herein.
The components of one embodiment of exemplary display device 40 are schematically illustrated in
The network interface 27 includes the antenna 43 and the transceiver 47 so that the exemplary display device 40 can communicate with one ore more devices over a network. In one embodiment the network interface 27 may also have some processing capabilities to relieve requirements of the processor 21. The antenna 43 is any antenna for transmitting and receiving signals. In one embodiment, the antenna transmits and receives RF signals according to the IEEE 802.11 standard, including IEEE 802.11(a), (b), or (g). In another embodiment, the antenna transmits and receives RF signals according to the BLUETOOTH standard. In the case of a cellular telephone, the antenna is designed to receive CDMA, GSM, AMPS, W-CDMA, or other known signals that are used to communicate within a wireless cell phone network. The transceiver 47 pre-processes the signals received from the antenna 43 so that they may be received by and further manipulated by the processor 21. The transceiver 47 also processes signals received from the processor 21 so that they may be transmitted from the exemplary display device 40 via the antenna 43.
In an alternative embodiment, the transceiver 47 can be replaced by a receiver. In yet another alternative embodiment, network interface 27 can be replaced by an image source, which can store or generate image data to be sent to the processor 21. For example, the image source can be a digital video disc (DVD) or a hard-disc drive that contains image data, or a software module that generates image data.
Processor 21 generally controls the overall operation of the exemplary display device 40. The processor 21 receives data, such as compressed image data from the network interface 27 or an image source, and processes the data into raw image data or into a format that is readily processed into raw image data. The processor 21 then sends the processed data to the driver controller 29 or to frame buffer 28 for storage. Raw data typically refers to the information that identifies the image characteristics at each location within an image. For example, such image characteristics can include color, saturation, and gray-scale level.
In one embodiment, the processor 21 includes a microcontroller, CPU, or logic unit to control operation of the exemplary display device 40. Conditioning hardware 52 generally includes amplifiers and filters for transmitting signals to the speaker 45, and for receiving signals from the microphone 46. Conditioning hardware 52 may be discrete components within the exemplary display device 40, or may be incorporated within the processor 21 or other components.
The driver controller 29 takes the raw image data generated by the processor 21 either directly from the processor 21 or from the frame buffer 28 and reformats the raw image data appropriately for high speed transmission to the array driver 22. Specifically, the driver controller 29 reformats the raw image data into a data flow having a raster-like format, such that it has a time order suitable for scanning across the display array 30. Then the driver controller 29 sends the formatted information to the array driver 22. Although a driver controller 29, such as a LCD controller, is often associated with the system processor 21 as a stand-alone Integrated Circuit (IC), such controllers may be implemented in many ways. They may be embedded in the processor 21 as hardware, embedded in the processor 21 as software, or fully integrated in hardware with the array driver 22.
Typically, the array driver 22 receives the formatted information from the driver controller 29 and reformats the video data into a parallel set of waveforms that are applied many times per second to the hundreds and sometimes thousands of leads coming from the display's x-y matrix of pixels.
In one embodiment, the driver controller 29, array driver 22, and display array 30 are appropriate for any of the types of displays described herein. For example, in one embodiment, driver controller 29 is a conventional display controller or a bi-stable display controller (e.g., an interferometric modulator controller). In another embodiment, array driver 22 is a conventional driver or a bi-stable display driver (e.g., an interferometric modulator display). In one embodiment, a driver controller 29 is integrated with the array driver 22. Such an embodiment is common in highly integrated systems such as cellular phones, watches, and other small area displays. In yet another embodiment, display array 30 is a typical display array or a bi-stable display array (e.g., a display including an array of interferometric modulators).
The input device 48 allows a user to control the operation of the exemplary display device 40. In one embodiment, input device 48 includes a keypad, such as a QWERTY keyboard or a telephone keypad, a button, a switch, a touch-sensitive screen, a pressure- or heat-sensitive membrane. In one embodiment, the microphone 46 is an input device for the exemplary display device 40. When the microphone 46 is used to input data to the device, voice commands may be provided by a user for controlling operations of the exemplary display device 40.
Power supply 50 can include a variety of energy storage devices as are well known in the art. For example, in one embodiment, power supply 50 is a rechargeable battery, such as a nickel-cadmium battery or a lithium ion battery. In another embodiment, power supply 50 is a renewable energy source, a capacitor, or a solar cell, including a plastic solar cell, and solar-cell paint. In another embodiment, power supply 50 is configured to receive power from a wall outlet.
In some implementations control programmability resides, as described above, in a driver controller which can be located in several places in the electronic display system. In some cases control programmability resides in the array driver 22. The above-described optimization may be implemented in any number of hardware and/or software components and in various configurations.
The details of the structure of interferometric modulators that operate in accordance with the principles set forth above may vary widely. For example,
In embodiments such as those shown in
Light incident on an interferometric modulator is either reflected or absorbed due to constructive or destructive interference, depending on the distance between the optical stack 16 and the reflective layer 14. The perceived brightness and quality of a display using interferometric modulators is dependent on the light incident on the display, since that light is reflected to produce an image in the display. In some circumstances, such as in low ambient light conditions, an illumination system may be used to illuminate the display to produce an image.
In some embodiments, the illumination system is a front light and light reflected from the display 181 is transmitted back through and out of the light guide body 180 towards the user. The display 181 can include various display elements, e.g., a plurality of spatial light modulators, interferometric modulators, liquid crystal elements, electrophoretic, etc., which can be arranged parallel to the major surface of the light guide body 180. The display 181 is the display 30 (
The display device may also include one or more photovoltaic cells 200 for converting light into electrical energy. Light contacting the slits 100 from the light source 190 is turned towards the display 181, while light impinging on the light guide body 180, e.g., from a side of the light guide body 180 opposite the display 181, is turned towards the photovoltaic cell 200. The light propagates through the light guide body 180 by total internal reflection from the slits 100 to the photovoltaic cell 200. It will be appreciated that the light turned towards the photovoltaic cell 200 can be ambient light, such as sunlight. In other arrangements, the light source 190 and the photovoltaic cell 200 is on the same side of the light guide body 180. In such arrangements, the light guide body 180 can function as a backlight, and the display 181 and ambient light source are on the same side of the light guide body 180.
It will be appreciated that the slits 100 offer various advantages over other prismatic light turning features. For example, it has been found that light turning features such those shown in cross-section in
With reference to
In addition, relative to the features 82 (see
With reference to
With continued reference to
With reference to
In the illustrated embodiments, the slits 100 form a volume that is open to the surface 108. In some other embodiments, with reference to
It will be appreciated that the illustrated slits 100 are not necessarily drawn to scale and their relative sizes can differ. Moreover, the relative angles of the facets 104 and 106 can differ from that illustrated. For example, the cross-sectional areas of the slits 100 can vary and the relative orientations and angles defined by the facets 104, 106 can vary from slit to slit.
With reference to
With reference to
With reference to
In addition to illuminating a display (see, e.g.,
In some other embodiments, the light guide body 180 is utilized in a dedicated light collection system without being coupled to a light source. It will be appreciated that the photovoltaic cell 200 can be arranged at various locations relative to the light guide body 180. For example, the photovoltaic cells 200 can be disposed at one or more corners or edges of the body 180. The location, density and angles of the slits 100 are configured to direct collected light to the photovoltaic cells 200 at the corners or edges.
With reference to
With continued reference to
With reference to
In some embodiments, two or more light guide bodies 180 can be stacked. With reference to
In some embodiments, the slits 100 a, 100 b, and 100 c, are formed at different angles relative to the upper major surface 109 a, so that each set of slits is optimized to capture light incident on the light guide bodies 180 a, 180 b and 180 c at a different angle. The differing angles advantageously allow the stack of light guide bodies 180 a, 180 b and 180 c to collect light impinging on the major surface 109 a from a wide range of angles, thereby increasing the efficiency of light collection as an ambient light source moves relative to the stack. For example, such relative movement can occur during the course of a day as the sun moves across the sky and the stack does not need to move to track the movement of the sun.
To increase the amount of light collected, a plurality of light collection units 201 can be utilized. With reference to
With reference to
It will be appreciated that, in some embodiments, the light collection units 201 are formed separately and later combined to the form the light collection systems 203 (see
The slits 100 for the light collection units 201 or the light collection system 203 can be formed by various methods. In some embodiments, the slits 100 are formed in an already formed body of optically transmissive material, such as a glass or a plastic. Material is removed from the body of material to form the slits 100. For example, the slits 100 can be formed by machining or cutting into the body. In other embodiments, material is removed from the body by laser ablation, in which the body is exposed to a laser beam that removes the material from the body. Advantageously, such methods can be utilized to form arbitrary shapes, such as circles or other curves (see, e.g.,
In another example, the slits 100 can be formed by embossing, in which a die, having protrusions corresponding to the slits 100, is pressed against a body of light propagating material to form the slits 100 in the body. The body can be heated, making the body sufficiently malleable to take the shape of the slits 100.
The resulting body of material having slits 100 is then cut, or stamped, into the desired shape for a light guide body or light collection system that includes a plurality of light collection units. In some embodiments, the body of material is provided already having the desired shape and the slits 100 are then formed in the body of material.
In some other embodiments, the slits 100 are formed while a body of light propagating material, such as a light guide body, is formed. The light guide body can take the form of a panel and such methods can have particular advantages for forming, with high throughput, large panels including slits 100 that have little curvature along the length of the slits 100.
In one example, the body of light propagating material can be formed by extrusion through a die having an opening corresponding to the cross-sectional shape of a light guide body and also having projections in the die corresponding to the slits 100. The material forming the body is pushed and/or drawn through the die in the direction in which the slits 100 will extend, thereby forming a length of material having the desired cross-sectional shape and the slits 100. To form slits 100 that extend in a curve, e.g., that are semicircular segments, the material may be rotated as it is moved through the die. The length of material is then cut into the desired dimensions for, e.g., a light guide panel.
In another example, the body of light propagating material can be formed by casting, in which material is placed in a mold and allowed to harden. The mold contains extensions corresponding to the slits. Once hardened, the body of light propagating material is removed from the mold. The mold can correspond to a single light turning body. In other embodiments, the mold produces a large sheet of material, which is cut into desired dimensions for one or more light turning bodies.
In yet another example, the body of light propagating material is formed by injection molding, in which a fluid material is injected into a mold and then ejected from the mold after hardening. Where the mold corresponds to a single panel, the removed body of light propagating material can be used as a single light turning panel. The mold may also be used to produce a large sheet of material, and the sheet is cut into desired dimensions for one or more light turning panels.
In some other embodiments, a light guide body is formed in sections that are later combined. The sections can be formed by any of the methods disclosed herein. The sections are glued or otherwise attached together with a refractive index matching material to form a single panel. Section by section formation of a panel allows the formation of curved slits 100 that may otherwise be difficult for a particular method to form as a single continuous structure.
The light guide body is attached to a photovoltaic cell after being formed. In some embodiments, the light guide body is also attached to a display and a light source to form a display device having light collection capabilities.
It will be understood by those skilled in the art that, although this invention has been disclosed in the context of certain preferred embodiments and examples, the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. In addition, while several variations of the invention have been shown and described in detail, other modifications, which are within the scope of this invention, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the invention. It should be understood that various features and aspects of the disclosed embodiments can be combined with, or substituted for, one another in order to form varying modes of the disclosed invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by the claims that follow.
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|Cooperative Classification||H01L31/0547, Y02E10/52, G02B6/0038|
|European Classification||H01L31/052B, G02B6/00L6O4G|
|Jan 7, 2011||AS||Assignment|
Owner name: QUALCOMM MEMS TECHNOLOGIES, INC., CALIFORNIA
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KHAZENI, KASRA;KOTHARI, MANISH;ZU, GANG;AND OTHERS;SIGNING DATES FROM 20081125 TO 20081215;REEL/FRAME:025613/0132
|Apr 29, 2011||AS||Assignment|
Owner name: QUALCOMM MEMS TECHNOLOGIES, INC., CALIFORNIA
Free format text: CORRECTION TO SPELLING OF ASSIGNOR S NAME ON COVER SHEET, PREVIOUSLY RECORDED AT REEL 025613, FRAME0132;ASSIGNORS:KHAZENI, KASRA;KOTHARI, MANISH;XU, GANG;AND OTHERS;SIGNING DATES FROM 20081125 TO 20081215;REEL/FRAME:026222/0819