US20160040357A1 - Papermaking strainer, foreign material separation apparatus for papermaking, and manufacturing method of papermaking strainer - Google Patents
Papermaking strainer, foreign material separation apparatus for papermaking, and manufacturing method of papermaking strainer Download PDFInfo
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- US20160040357A1 US20160040357A1 US14/739,673 US201514739673A US2016040357A1 US 20160040357 A1 US20160040357 A1 US 20160040357A1 US 201514739673 A US201514739673 A US 201514739673A US 2016040357 A1 US2016040357 A1 US 2016040357A1
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- Prior art keywords
- strainer
- peripheral
- papermaking
- holes
- peripheral walls
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D5/00—Purification of the pulp suspension by mechanical means; Apparatus therefor
- D21D5/02—Straining or screening the pulp
- D21D5/16—Cylinders and plates for screens
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/345—Pulpers
Definitions
- the present invention relates to a papermaking strainer, a foreign material separation apparatus for papermaking, and a manufacturing method of the papermaking strainer, and especially, relates to the papermaking strainer wherein a disintegration of a paper material is accelerated, the foreign material separation apparatus for papermaking, and the manufacturing method of the papermaking strainer.
- FIGS. 7( a ) and 7 ( b ) Conventionally, as for a papermaking strainer disposed in proximity to a rotating rotor, and sieving a disintegrated paper material, there is a papermaking strainer shown in FIGS. 7( a ) and 7 ( b ).
- a diff groove type In the papermaking strainer, on a strainer face having an approximately doughnut shape facing the rotor, there is provided a plurality of concave grooves X reaching an outer peripheral portion from an inner peripheral portion of the approximately doughnut shape, and there is provided a multitude of strainer holes Y between adjacent concave grooves X of the plurality of concave grooves X (commonly called “a diff groove type”).
- the papermaking strainer disclosed in the Japanese Utility Model No. 2515808 forms a plurality of concave portions having a different size on a strainer face facing the rotor, and a multitude of strainer holes is bored by being dispersed and opened on an entire surface including the concave portions.
- the present invention is made in view of the aforementioned current condition, and an object of the present invention is to provide a papermaking strainer wherein the disintegration of the paper material is accelerated; a foreign material separation apparatus for papermaking, and a manufacturing method of the papermaking strainer.
- a papermaking strainer according to the first aspect disposed in proximity to a rotating rotor, for sieving a disintegrated paper material comprises a plurality of strainer holes provided on a surface of a strainer adapted to face the rotor, and a plurality of peripheral walls protruding from the strainer to surround the plurality of strainer holes, or a plurality of peripheral concaved groove portions formed on the strainer to surround the plurality of strainer holes.
- each peripheral wall of the plurality of peripheral walls or each peripheral concaved groove portion of the plurality of peripheral concaved groove portions surrounds a periphery of each strainer hole or strainer holes of the plurality of strainer holes.
- the plurality of peripheral walls or the plurality of peripheral concaved groove portions has an annular shape in a plan view, and the plurality of strainer holes is formed on the surface of the strainer not only at an inner side of the peripheral wall or the peripheral concaved groove portion, but also at an outer side of the peripheral wall or the peripheral concaved groove portion.
- a foreign material separation apparatus for papermaking according to a fourth aspect providing a flat-plate-shape or cylindrical separator including a plurality of holes in proximity to the rotating rotor, for separating the paper material passing through the holes from a foreign material not passing through the holes, comprises a plurality of peripheral walls protruding from the separator to surround the holes of the separator, or a plurality of peripheral concaved groove portions formed on the separator to surround the holes of the separator.
- the plurality of peripheral wall is formed from a material having a hardness harder than that of the strainer, and each peripheral wall of the plurality of peripheral walls surrounds a periphery of each hole or holes of the plurality of holes.
- a manufacturing method of the papermaking strainer comprises a boring step for boring a plurality of strainer holes on a surface of the strainer, and a peripheral-wall forming step, after the boring step, for forming the plurality of peripheral walls to surround peripheries of plurality of the strainer holes from a material having a hardness harder than that of the strainer.
- the manufacturing method of the papermaking strainer according to a seventh aspect comprises a peripheral-wall forming step for forming a plurality of peripheral walls on a surface of the strainer from a material having a hardness harder than that of the strainer, and a boring step, after the peripheral-wall forming step, for boring at least one strainer hole on the surface of the strainer at an inner side of the peripheral wall while avoiding boring the peripheral wall on the surface of the strainer.
- the paper material can be disintegrated by holding the paper material inside the peripheral wall, and there is provided the plurality of strainer holes on the surface of the strainer facing the rotor. Also, there is formed the plurality of peripheral walls to surround the peripheries of the strainer holes, or there is formed the plurality of peripheral concaved groove portions to surround the peripheries of the strainer holes so as to increase crossing lengths between the rotor and the peripheral walls or the peripheral concaved groove portions more than a conventional technology. Also, the peripheral wall or the peripheral concaved groove portion is formed finely so as to increase a crossing frequency relative to the rotor and improve a disintegration property.
- the peripheral wall or the peripheral concaved groove portion is annularly formed in the plan view, and the plurality of strainer holes is formed on the surface of the strainer, not only at an inner side of the peripheral wall or the peripheral concaved groove portion but also at an outer side of the peripheral wall or the peripheral concaved groove portion so as to provide many strainer holes.
- a turbulent flow is generated not only inside the peripheral wall or the peripheral concaved groove portion but also outside the peripheral wall or the peripheral concaved groove portion, i.e., a turbulent flow area increases so as to accelerate the disintegration of the paper material further.
- the paper material can be disintegrated by holding the paper material inside the peripheral wall, and there is provided the plurality of holes on the surface of the separator facing the rotor. Also, there is formed the plurality of peripheral walls or peripheral concaved groove portions to surround the peripheries of the holes or the concaved groove portions so as to increase the crossing lengths between the rotor and the peripheral walls or the peripheral concaved groove portions more than the conventional technology. Also, the peripheral wall or the peripheral concaved groove portion is formed finely so as to increase the crossing frequencies relative to the rotor and improve the disintegration property.
- a bank provided around the strainer hole is formed by the material having the hardness harder than that of the strainer so as to prevent damage by the paper material sent out by the rotor. Also, the turbulent flow is generated near the bank, and the disintegration of the paper material is accelerated. Also, for a portion wherein the bank can be formed with a narrow width, the papermaking strainer can be manufactured by reducing the manufacturing cost as well.
- the paper material can be disintegrated by holding the paper material inside the peripheral wall.
- the plurality of strainer holes on the surface of the strainer facing the rotor, and there is formed the plurality of peripheral walls to surround the peripheries of the strainer holes so as to increase the crossing lengths between the rotor and the peripheral walls more than the conventional technology.
- the peripheral wall is formed finely so as to increase the crossing frequencies relative to the rotor and improve the disintegration property.
- the peripheral wall is formed by the material having the hardness harder than that of the strainer so as to prevent the damage by the paper material sent out by the rotor.
- the paper material can be disintegrated by holding the paper material inside the peripheral wall.
- the plurality of strainer holes on the surface of the strainer facing the rotor, and there is formed the plurality of peripheral walls to surround the peripheries of the strainer holes so as to increase the crossing lengths between the rotor and the peripheral walls more than the conventional technology.
- the peripheral wall is formed finely so as to increase the crossing frequencies relative to the rotor and improve the disintegration property, and the peripheral wall is formed by the material having the hardness harder than that of the strainer so as to prevent the damage by the paper material sent out by the rotor.
- FIG. 1 is a schematic cross-sectional view of a pulper adopting a papermaking strainer of one embodiment of the present invention.
- FIG. 2( a ) is a schematic enlarged cross-sectional view of the papermaking strainer in FIG. 1
- FIG. 2( b ) is a schematic partially enlarged cross-sectional view of the papermaking strainer showing one portion in FIG. 2( a ) being enlarged.
- FIG. 3( a ) is a schematic partial plan view showing one portion of the papermaking strainer in FIG. 1
- FIG. 3( b ) is a schematic partially enlarged plan view of the papermaking strainer showing one portion in FIG. 3( a ) being enlarged.
- FIG. 4( a ) is a schematic partial plan view of another embodiment of the papermaking strainer in FIG. 3( a ), and FIG. 4( b ) is a schematic partially enlarged plan view of the papermaking strainer showing one portion in FIG. 4( a ) being enlarged.
- FIG. 5 is a schematic partial plan view of another embodiment of the papermaking strainer in FIG. 4( b ).
- FIG. 6 is a schematic partial plan view of another embodiment of the papermaking strainer in FIG. 5 .
- FIG. 7( a ) is a schematic partially enlarged plan view of a conventional papermaking strainer
- FIG. 7( b ) is a schematic cross-sectional view taken along a line A-A in FIG. 7( a )
- FIG. 7( c ) is a schematic cross-sectional view of the conventional papermaking strainer different from FIG. 7( b ).
- FIG. 8 is a schematic cross-sectional view of the pulper adopting the papermaking strainer of one embodiment of the present invention.
- FIG. 9( a ) is a schematic enlarged cross-sectional view of the papermaking strainer in FIG. 8
- FIG. 9( b ) is a schematic partially enlarged cross-sectional view of the papermaking strainer showing one portion in FIG. 8( a ) being enlarged
- FIG. 9 ( c ) is a schematic partially enlarged perspective view of the papermaking strainer showing one portion in FIG. 8( a ) being enlarged
- FIG. 9( d ) is a schematic cross-sectional view of FIG. 9( c ).
- FIG. 10( a ) is a schematic partial plan view showing one portion of the papermaking strainer in FIG. 8
- FIG. 10( b ) is a schematic partially enlarged plan view of the papermaking strainer showing one portion in FIG. 10( a ) being enlarged.
- FIG. 11( a ) is a schematic partial plan view of another embodiment of the papermaking strainer in FIG. 10( a ), and FIG. 11( b ) is a schematic partially enlarged plan view of the papermaking strainer showing one portion in FIG. 11( a ) being enlarged.
- FIG. 12 is a schematic partial plan view of another embodiment of the papermaking strainer in FIG. 11( b ).
- FIG. 13 is a schematic partial plan view of another embodiment of the papermaking strainer in FIG. 12 .
- the reference numeral 1 represents a pulper which disintegrates a papermaking raw material (hereinafter referred to as a “paper material”) such as a used paper and the like, and the pulper 1 causes a vortex flow in a water by a rotor 3 which rotates inside a tank 2 , and by that action thereof, disintegrates the paper material.
- a papermaking raw material hereinafter referred to as a “paper material”
- the pulper 1 causes a vortex flow in a water by a rotor 3 which rotates inside a tank 2 , and by that action thereof, disintegrates the paper material.
- a useful fiber in a disintegrated papermaking raw material passes through a papermaking strainer 4 provided in proximity to the rotor 3 , and is guided to the outside of the tank 2 from an outlet 5 .
- the papermaking strainer 4 is disposed in proximity to the rotating rotor 3 , and sieves the disintegrated paper material.
- strainer 41 As shown in FIGS. 2( a ) and 2 ( b ), on a surface of a strainer 41 facing the rotor 3 , there is provided a plurality of strainer holes 42 .
- the strainer 41 is formed by, for example, stainless cast steel, and there are formed peripheral walls 6 surrounding peripheries of the strainer holes 42 (see FIGS. 3( a ) and 3 ( b )).
- the paper material can be disintegrated by holding the paper material inside the peripheral walls 6 . Also, the paper material collides with the peripheral Walls 6 so as to cause a turbulent flow near the peripheral walls 6 .
- the paper material can be easily disintegrated by a baffling effect caused by the peripheral walls 6 .
- the high raw material concentration can pass through, and a passing quantity (a throughput) can increase.
- the raw material is disintegrated by the peripheral walls more than a papermaking strainer with a conventional technology, so that a diameter of the strainer hole 42 can be reduced.
- a life of a rotary cutter of the rotor 3 and the like can be prolonged so as to reduce an economical cost of a user.
- a plurality of peripheral walls 6 is provided in the papermaking strainer 4 , and additionally, a peripheral length of the narrow peripheral wall 6 is formed long so as to increase a crossing length relative to the rotor 3 more than the conventional technology.
- peripheral wall 6 is formed finely, so that a crossing frequency relative to the rotor 3 can increase. Accordingly, a disintegration property can improve more than the conventional technology.
- peripheral wall 6 can be formed with a narrow width (for example, a width of the peripheral wall 6 is smaller than a diameter of the papermaking strainer 4 in a plan view), a manufacturing cost of the papermaking strainer 4 can be reduced as well.
- the paper material can be cut by forming a sharp edge portion or a right-angled corner portion (see FIGS. 2( a ) and 2 ( b )) in a cross-sectional shape crossing in a longitudinal direction of the peripheral wall 6 .
- the peripheral wall 6 may be formed by a material having a hardness softer than or equal to that of the strainer 41 ; however, it is preferable to form the plurality of peripheral walls 6 by a material having a hardness harder than that of the strainer 41 (for example, tungsten carbide).
- the peripheral wall 6 is formed by the material having the hardness harder than that of the strainer 41 so as to prevent damage by the paper material sent out by the rotor 3 .
- the peripheral wall 6 is annularly formed in a plan view, and on the surface of the strainer 41 , the plurality of strainer holes 42 is formed not only inside the peripheral wall 6 , but also outside the peripheral wall 6 .
- the present embodiment disclosed the peripheral wall formed in a circle (see FIGS. 3( a ) and 3 ( b )) in the plan view; however, the peripheral wall of the present invention, not being limited to the circle, may be formed in an oval or a rectangular shape. Also, as shown in FIGS. 4( a ) and 4 ( b ), the peripheral wall 6 may be formed by surrounding the peripheries of the strainer holes 42 with a linear shape.
- the width of the peripheral wall 6 is narrower than the peripheral length of the peripheral wall 6 .
- the width of the peripheral wall 6 has an appropriate value, and for example, the width of the peripheral wall 6 is preferably between 0.5 mm and 10 mm, and more preferably around 2 mm.
- the width of the peripheral wall 6 is smaller than the diameter of the strainer hole 42 (see FIGS. 3( a ) and 3 ( b ), FIGS. 4( a ) and 4 ( b ), and FIG. 5) ; however, in the present invention, it is not limited to the above, and as shown in FIG. 6 , the width of the peripheral wall 6 may be larger than the diameter of the strainer hole 42 .
- the plurality of peripheral walls 6 is formed, so that the paper material collides with the peripheral walls 6 so as to cause turbulent flows between adjacent peripheral walls 6 so as to accelerate the disintegration of the paper material further.
- the plurality of strainer holes 42 surrounded by the peripheral walls 6 is provided (see FIGS. 3( a ) and 3 ( b ), FIGS. 4( a ) and 4 ( b ), and FIG. 6) ; however, in the present invention, it is not limited to the above, and as shown in FIG. 5 , the periphery of one strainer hole 42 may be surrounded by the peripheral walls 6 .
- the aforementioned papermaking strainer 4 can be manufactured in the following manner.
- the plurality of strainer holes 42 is bored on the surface of the strainer (for example, stainless cast steel) 4 (a boring process).
- a material having a hardness harder than that of the strainer 4 for example, tungsten carbide
- an attachment is, for example, build-up welding
- the peripheral wall 6 provided around the strainer hole 42 is formed by the material having the hardness harder than that of the strainer 4 so as to prevent the damage by the paper material sent out by the rotor 3 . Also, the turbulent flow is generated near the peripheral wall 6 so as to accelerate the disintegration of the paper material. Also, for the portion wherein the peripheral wall 6 can be formed with the narrow width, the manufacturing cost of the papermaking strainer 4 can be reduced as well.
- the peripheral-wall forming process is carried out; however, in the present invention, even if the boring process is carried out after the peripheral-wall forming process, the aforementioned same effect can be obtained.
- the material for example, tungsten carbide
- the attachment is, for example, the build-up welding
- a singular or plurality of strainer holes 42 is bored (the boring process) on an inward side of the peripheral wall 6 by avoiding the peripheral walls 6 on a strainer 41 face so as to manufacture the papermaking strainer 4 .
- the papermaking strainer 4 of the present invention is not limited to the above, and can be applied to a foreign material separation apparatus for papermaking such as a screen and the like for processing the papermaking raw material including a not-yet-disintegrated piece and a foreign material (a metal piece, a stone, and a plastic piece) to obtain a finely selected useful fiber.
- a foreign material separation apparatus for papermaking such as a screen and the like for processing the papermaking raw material including a not-yet-disintegrated piece and a foreign material (a metal piece, a stone, and a plastic piece) to obtain a finely selected useful fiber.
- the foreign material separation apparatus for papermaking provides a flat-plate-shaped or cylindrical separator including a plurality of holes in proximity to the rotating rotary member, and separates the paper material passing through the holes from a foreign material which does not pass through.
- the rotary member is, for example, the rotor 3 ;
- the flat-plate-like separator is, for example, the strainer 41 ;
- the cylindrical separator is, for example, a screen 2 having a cylindrical shape in Japanese Patent No. 4909693.
- the width of the peripheral wall 6 having the narrow width in the same manner as above is formed around the plurality of holes of the separator, and a plurality of peripheral walls 6 having the narrow width is formed by a material having a hardness harder than that of the separator in the same manner as above, and the peripheral walls having the narrow width are linearly formed
- the width of the peripheral wall is thinner than the length of the periphery of the peripheral wall, or in a case wherein the peripheral wall having the narrow width is formed in an approximately annular shape, the width of the peripheral wall may be thinner than a length in a longitudinal direction of the approximately annular shape of the peripheral wall.
- the paper material can be disintegrated by holding the paper material inside the peripheral wall.
- the plurality of holes is provided on a surface of the separator facing the rotor, and the plurality of peripheral walls surrounding the peripheries of the holes is formed so as to increase crossing lengths between the rotor and the peripheral walls more than the conventional technology.
- the peripheral walls are formed finely so as to increase the crossing frequencies relative to the rotor so as to improve the disintegration property more than the conventional technology.
- peripheral walls 6 surrounding the peripheries of the strainer holes 42 ; however, in the present invention, it is not limited to the above, and there may be formed a singular or plurality of peripheral concaved groove portions 6 ′ surrounding the peripheries of the strainer holes 42 with concaved grooves.
- the reference numeral 1 represents the pulper which disintegrates the papermaking raw material (hereinafter referred to as the “paper material”) such as the used paper and the like, and the pulper 1 causes the vortex flow in the water by the rotor 3 rotating inside the tank 2 , and by that action thereof, disintegrates the paper material.
- paper material papermaking raw material
- the pulper 1 causes the vortex flow in the water by the rotor 3 rotating inside the tank 2 , and by that action thereof, disintegrates the paper material.
- the useful fiber in the disintegrated papermaking raw material passes through the papermaking strainer 4 provided in proximity to the rotor 3 , and is guided to the outside of the tank 2 from the outlet 5 .
- the papermaking strainer 4 is disposed in proximity to the rotating rotor 3 , and sieves the disintegrated paper material.
- the strainer 41 is formed by, for example, stainless cast steel, and there are formed the peripheral concaved groove portions 6 ′ surrounding the peripheries of the strainer holes 42 with the concaved grooves (see FIGS. 9( a ) to 9 ( d )).
- the aforementioned papermaking strainer 4 when the rotor 3 crosses the peripheral concaved groove portions 6 ′, turbulent flows are generated near the peripheral concaved groove portions 6 ′, and the disintegration of the paper material can be accelerated by many turbulent flows.
- the plurality of strainer holes 42 is provided on the surface of the strainer 41 facing the rotor 3 , and there is formed the plurality of peripheral concaved groove portions 6 ′ surrounding the peripheries of the strainer holes 42 with the concaved grooves so as to increase crossing lengths between the rotor 3 and the peripheral concaved groove portions 6 ′ more than the conventional technology.
- the peripheral concaved groove portions 6 ′ are formed finely so as to increase the crossing frequencies relative to the rotor 3 , and improve the disintegration property more than the conventional technology.
- the paper material can be easily disintegrated by a baffling effect caused by the peripheral concaved groove portions 6 ′.
- the high raw material concentration can pass through so as to increase the passing quantity (the throughput).
- the unit throughput increases, and the power source unit becomes excellent, so that the energy-saving effect can be expected.
- the raw material is disintegrated by the peripheral concaved groove portions 6 ′ more than the conventional technology, so that the diameter of the strainer hole 42 can be reduced.
- the impurities such as the refuse and the like contained in the raw material can be removed more so as to improve the fine selection effect of the papermaking strainer 4 .
- the rotation frequency of the rotor 3 and the like can slow down, so that the energy-saving effect can be expected.
- the life of the rotary cutter of the rotor 3 and the like can be prolonged so as to reduce the economical cost of a user.
- the plurality of peripheral concaved groove portions 6 ′ is provided in the papermaking strainer 4 , and additionally, the peripheral length of the narrow peripheral concaved groove portions 6 ′ is formed long so as to increase the crossing lengths relative to the rotor 3 more than those in the conventional technology.
- peripheral concaved groove portion 6 ′ is formed finely, so that the crossing frequencies relative to the rotor 3 can increase. Accordingly, the disintegration property can improve more than that in the conventional technology.
- peripheral concaved groove portion 6 ′ can be formed with the narrow width (for example, a width of the peripheral concaved groove portion 6 ′ is formed to be smaller than the diameter of the papermaking strainer 4 in a plan view), the manufacturing cost of the papermaking strainer 4 can be reduced as well.
- the paper material can be cut by forming the sharp edge portion or the right-angled corner portion (see FIGS. 2( a ) and 2 ( b )) in a cross-sectional shape crossing in a longitudinal direction of the peripheral concaved groove portion 6 ′.
- the peripheral concaved groove portion 6 ′ is annularly formed in a plan view, and on the surface of the strainer 41 , the plurality of strainer holes 42 is formed not only inside the peripheral concaved groove portion 6 ′, but also outside the peripheral concaved groove portion 6 ′.
- the circle in the plan view; however, in the present invention, it is not limited to the circle, and there may be the oval or the rectangular shape.
- the peripheral concaved groove portions 6 ′ may be formed by surrounding the peripheries of the strainer holes 42 with linear concaved grooves.
- the width crossing in the longitudinal direction of the groove of the peripheral concaved groove portion 6 ′ is thinner than the peripheral length of the peripheral concaved groove portion 6 ′.
- the width of the peripheral concaved groove portion 6 ′ has an appropriate value, and for example, the width of the peripheral concaved groove portion 6 ′ is preferably between 0.5 mm and 10 mm, and more preferably around 2 mm.
- the width of the peripheral concaved groove portion 6 ′ is smaller than the diameter of the strainer hole 42 (see FIGS. 9( a ) to 9 ( d ), FIGS. 11( a ) and 11 ( b ), and FIG. 12) ; however, in the present invention, it is not limited to the above, and as shown in FIG. 13 , the width of the peripheral concaved groove portion 6 ′ may be larger than the diameter of the strainer hole 42 .
- the plurality of peripheral concaved groove portions 6 ′ is formed so as to cause the turbulent flows near the peripheral concaved groove portions 6 ′, and accelerate the disintegration of the paper material further.
- the papermaking strainer 4 of the present invention is not limited to the above, and can be applied to the foreign material separation apparatus for papermaking such as the screen and the like for processing the papermaking raw material including the not-yet-disintegrated piece and the foreign material (the metal piece, the stone, and the plastic piece) to obtain the finely selected useful fiber.
- the foreign material separation apparatus for papermaking includes the flat-plate-shaped or cylindrical separator including the plurality of holes in proximity to the rotating rotary member, and separates the paper material passing through the holes from the foreign material which does not pass through.
- the rotary member is, for example, the rotor 3 ;
- the flat-plate-like separator is, for example, the strainer 41 ;
- the cylindrical separator is, for example, the screen 2 having the cylindrical shape in the Japanese Patent No. 4909693.
- the width of the peripheral concaved groove portion is thinner than the length of the periphery of the peripheral concaved groove portion, or in a case wherein the peripheral concaved groove portion having the narrow width is formed in the approximately annular shape, the width of the peripheral concaved groove portion may be thinner than the length in the longitudinal direction of the approximately annular shape of the peripheral concaved groove portion.
- the turbulent flow is generated, and the disintegration of the paper material can be accelerated by the many turbulent flows.
- the plurality of holes is provided on the surface of the separator facing the rotor, and there is formed the plurality of peripheral concaved groove portions surrounding the peripheries of the holes with the concaved grooves so as to increase the crossing lengths between the rotor and the peripheral concaved groove portions more than the conventional technology.
- the peripheral concaved groove portions are formed finely so as to increase the crossing frequencies relative to the rotor, and improve the disintegration property more than the conventional technology.
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Abstract
A papermaking strainer disposed adjacent to a rotor, for sieving a disintegrated paper material, includes a strainer for facing the rotor, including a plurality of strainer holes formed in the strainer; and a plurality of peripheral walls protruding from a surface of the strainer to surround the plurality of strainer holes, or a plurality of peripheral concaved groove portions concaved from the surface of the strainer to surround the plurality of strainer holes.
Description
- The present application is a US application claiming priority from Japanese Application No. 2014-160063 filed Aug. 6, 2014, and Japanese Application No. 2014-236091 filed Nov. 21, 2014, the disclosure of which are incorporated herein.
- The present invention relates to a papermaking strainer, a foreign material separation apparatus for papermaking, and a manufacturing method of the papermaking strainer, and especially, relates to the papermaking strainer wherein a disintegration of a paper material is accelerated, the foreign material separation apparatus for papermaking, and the manufacturing method of the papermaking strainer.
- Conventionally, as for a papermaking strainer disposed in proximity to a rotating rotor, and sieving a disintegrated paper material, there is a papermaking strainer shown in
FIGS. 7( a) and 7(b). - In the papermaking strainer, on a strainer face having an approximately doughnut shape facing the rotor, there is provided a plurality of concave grooves X reaching an outer peripheral portion from an inner peripheral portion of the approximately doughnut shape, and there is provided a multitude of strainer holes Y between adjacent concave grooves X of the plurality of concave grooves X (commonly called “a diff groove type”).
- Also, there is a papermaking strainer provided with a projection Z shown in
FIG. 7( c) in place of the concave groove X (commonly called a “cutter type”. For example, disclosed in Japanese Unexamined Patent Application Publication Nos. H02-71989 and S62-132759). - As for a papermaking strainer further increasing a disintegration property of pulpers of the aforementioned diff groove type and cutter type, there is a papermaking strainer disclosed in Japanese Utility Model No. 2515808 (see
FIG. 2 ) (commonly called a “round-hole groove type”). - The papermaking strainer disclosed in the Japanese Utility Model No. 2515808 forms a plurality of concave portions having a different size on a strainer face facing the rotor, and a multitude of strainer holes is bored by being dispersed and opened on an entire surface including the concave portions.
- However, even in the papermaking strainer disclosed in the aforementioned Japanese Utility Model No. 2515808, the disintegration property is not sufficient, so that in a current condition, a shape having many cutting lengths and crossing frequencies and the like are required.
- The present invention is made in view of the aforementioned current condition, and an object of the present invention is to provide a papermaking strainer wherein the disintegration of the paper material is accelerated; a foreign material separation apparatus for papermaking, and a manufacturing method of the papermaking strainer.
- Further objects and advantages of the invention will be apparent from the following description of the invention.
- A papermaking strainer according to the first aspect disposed in proximity to a rotating rotor, for sieving a disintegrated paper material comprises a plurality of strainer holes provided on a surface of a strainer adapted to face the rotor, and a plurality of peripheral walls protruding from the strainer to surround the plurality of strainer holes, or a plurality of peripheral concaved groove portions formed on the strainer to surround the plurality of strainer holes.
- Also, as for the papermaking strainer according to a second aspect, in the papermaking strainer according to the first aspect, each peripheral wall of the plurality of peripheral walls or each peripheral concaved groove portion of the plurality of peripheral concaved groove portions surrounds a periphery of each strainer hole or strainer holes of the plurality of strainer holes.
- Also, as for the papermaking strainer according to a third aspect, in the papermaking strainer according to the first or second aspect, the plurality of peripheral walls or the plurality of peripheral concaved groove portions has an annular shape in a plan view, and the plurality of strainer holes is formed on the surface of the strainer not only at an inner side of the peripheral wall or the peripheral concaved groove portion, but also at an outer side of the peripheral wall or the peripheral concaved groove portion.
- Also, a foreign material separation apparatus for papermaking according to a fourth aspect providing a flat-plate-shape or cylindrical separator including a plurality of holes in proximity to the rotating rotor, for separating the paper material passing through the holes from a foreign material not passing through the holes, comprises a plurality of peripheral walls protruding from the separator to surround the holes of the separator, or a plurality of peripheral concaved groove portions formed on the separator to surround the holes of the separator.
- Also, as for the foreign material separation apparatus for papermaking according to a fifth aspect, in the foreign material separation apparatus for papermaking according to the fourth aspect, the plurality of peripheral wall is formed from a material having a hardness harder than that of the strainer, and each peripheral wall of the plurality of peripheral walls surrounds a periphery of each hole or holes of the plurality of holes.
- Also, a manufacturing method of the papermaking strainer according to a sixth aspect comprises a boring step for boring a plurality of strainer holes on a surface of the strainer, and a peripheral-wall forming step, after the boring step, for forming the plurality of peripheral walls to surround peripheries of plurality of the strainer holes from a material having a hardness harder than that of the strainer.
- Also, the manufacturing method of the papermaking strainer according to a seventh aspect comprises a peripheral-wall forming step for forming a plurality of peripheral walls on a surface of the strainer from a material having a hardness harder than that of the strainer, and a boring step, after the peripheral-wall forming step, for boring at least one strainer hole on the surface of the strainer at an inner side of the peripheral wall while avoiding boring the peripheral wall on the surface of the strainer.
- According to the papermaking strainer with respect to the first aspect, the paper material can be disintegrated by holding the paper material inside the peripheral wall, and there is provided the plurality of strainer holes on the surface of the strainer facing the rotor. Also, there is formed the plurality of peripheral walls to surround the peripheries of the strainer holes, or there is formed the plurality of peripheral concaved groove portions to surround the peripheries of the strainer holes so as to increase crossing lengths between the rotor and the peripheral walls or the peripheral concaved groove portions more than a conventional technology. Also, the peripheral wall or the peripheral concaved groove portion is formed finely so as to increase a crossing frequency relative to the rotor and improve a disintegration property.
- Also, according to the papermaking strainer with respect to the third aspect, in addition to effects of the invention according to the aforementioned first aspect or second aspect, the peripheral wall or the peripheral concaved groove portion is annularly formed in the plan view, and the plurality of strainer holes is formed on the surface of the strainer, not only at an inner side of the peripheral wall or the peripheral concaved groove portion but also at an outer side of the peripheral wall or the peripheral concaved groove portion so as to provide many strainer holes. Also, a turbulent flow is generated not only inside the peripheral wall or the peripheral concaved groove portion but also outside the peripheral wall or the peripheral concaved groove portion, i.e., a turbulent flow area increases so as to accelerate the disintegration of the paper material further.
- Also, according to the foreign material separation apparatus for papermaking with respect to the fourth aspect, the paper material can be disintegrated by holding the paper material inside the peripheral wall, and there is provided the plurality of holes on the surface of the separator facing the rotor. Also, there is formed the plurality of peripheral walls or peripheral concaved groove portions to surround the peripheries of the holes or the concaved groove portions so as to increase the crossing lengths between the rotor and the peripheral walls or the peripheral concaved groove portions more than the conventional technology. Also, the peripheral wall or the peripheral concaved groove portion is formed finely so as to increase the crossing frequencies relative to the rotor and improve the disintegration property.
- Also, according to the manufacturing method of the papermaking strainer with respect to the fifth aspect, a bank provided around the strainer hole is formed by the material having the hardness harder than that of the strainer so as to prevent damage by the paper material sent out by the rotor. Also, the turbulent flow is generated near the bank, and the disintegration of the paper material is accelerated. Also, for a portion wherein the bank can be formed with a narrow width, the papermaking strainer can be manufactured by reducing the manufacturing cost as well.
- Also, according to the manufacturing method of the papermaking strainer with respect to the sixth aspect, the paper material can be disintegrated by holding the paper material inside the peripheral wall. Also, there is provided the plurality of strainer holes on the surface of the strainer facing the rotor, and there is formed the plurality of peripheral walls to surround the peripheries of the strainer holes so as to increase the crossing lengths between the rotor and the peripheral walls more than the conventional technology. Also, the peripheral wall is formed finely so as to increase the crossing frequencies relative to the rotor and improve the disintegration property. Also, the peripheral wall is formed by the material having the hardness harder than that of the strainer so as to prevent the damage by the paper material sent out by the rotor.
- Also, according to the manufacturing method of the papermaking strainer with respect to the seventh aspect, the paper material can be disintegrated by holding the paper material inside the peripheral wall. Also, there is provided the plurality of strainer holes on the surface of the strainer facing the rotor, and there is formed the plurality of peripheral walls to surround the peripheries of the strainer holes so as to increase the crossing lengths between the rotor and the peripheral walls more than the conventional technology. Also, the peripheral wall is formed finely so as to increase the crossing frequencies relative to the rotor and improve the disintegration property, and the peripheral wall is formed by the material having the hardness harder than that of the strainer so as to prevent the damage by the paper material sent out by the rotor.
-
FIG. 1 is a schematic cross-sectional view of a pulper adopting a papermaking strainer of one embodiment of the present invention. -
FIG. 2( a) is a schematic enlarged cross-sectional view of the papermaking strainer inFIG. 1 , andFIG. 2( b) is a schematic partially enlarged cross-sectional view of the papermaking strainer showing one portion inFIG. 2( a) being enlarged. -
FIG. 3( a) is a schematic partial plan view showing one portion of the papermaking strainer inFIG. 1 , andFIG. 3( b) is a schematic partially enlarged plan view of the papermaking strainer showing one portion inFIG. 3( a) being enlarged. -
FIG. 4( a) is a schematic partial plan view of another embodiment of the papermaking strainer inFIG. 3( a), andFIG. 4( b) is a schematic partially enlarged plan view of the papermaking strainer showing one portion inFIG. 4( a) being enlarged. -
FIG. 5 is a schematic partial plan view of another embodiment of the papermaking strainer inFIG. 4( b). -
FIG. 6 is a schematic partial plan view of another embodiment of the papermaking strainer inFIG. 5 . -
FIG. 7( a) is a schematic partially enlarged plan view of a conventional papermaking strainer,FIG. 7( b) is a schematic cross-sectional view taken along a line A-A inFIG. 7( a), andFIG. 7( c) is a schematic cross-sectional view of the conventional papermaking strainer different fromFIG. 7( b). -
FIG. 8 is a schematic cross-sectional view of the pulper adopting the papermaking strainer of one embodiment of the present invention. -
FIG. 9( a) is a schematic enlarged cross-sectional view of the papermaking strainer inFIG. 8 ,FIG. 9( b) is a schematic partially enlarged cross-sectional view of the papermaking strainer showing one portion inFIG. 8( a) being enlarged, FIG. 9(c) is a schematic partially enlarged perspective view of the papermaking strainer showing one portion inFIG. 8( a) being enlarged, andFIG. 9( d) is a schematic cross-sectional view ofFIG. 9( c). -
FIG. 10( a) is a schematic partial plan view showing one portion of the papermaking strainer inFIG. 8 , andFIG. 10( b) is a schematic partially enlarged plan view of the papermaking strainer showing one portion inFIG. 10( a) being enlarged. -
FIG. 11( a) is a schematic partial plan view of another embodiment of the papermaking strainer inFIG. 10( a), andFIG. 11( b) is a schematic partially enlarged plan view of the papermaking strainer showing one portion inFIG. 11( a) being enlarged. -
FIG. 12 is a schematic partial plan view of another embodiment of the papermaking strainer inFIG. 11( b). -
FIG. 13 is a schematic partial plan view of another embodiment of the papermaking strainer inFIG. 12 . - A papermaking strainer and a manufacturing method of the papermaking strainer of one embodiment of the present invention will be explained with reference to the drawings.
- In
FIG. 1 , the reference numeral 1 represents a pulper which disintegrates a papermaking raw material (hereinafter referred to as a “paper material”) such as a used paper and the like, and the pulper 1 causes a vortex flow in a water by arotor 3 which rotates inside atank 2, and by that action thereof, disintegrates the paper material. - A useful fiber in a disintegrated papermaking raw material passes through a
papermaking strainer 4 provided in proximity to therotor 3, and is guided to the outside of thetank 2 from an outlet 5. - Namely, the
papermaking strainer 4 is disposed in proximity to the rotatingrotor 3, and sieves the disintegrated paper material. - As shown in
FIGS. 2( a) and 2(b), on a surface of astrainer 41 facing therotor 3, there is provided a plurality ofstrainer holes 42. Thestrainer 41 is formed by, for example, stainless cast steel, and there are formedperipheral walls 6 surrounding peripheries of the strainer holes 42 (seeFIGS. 3( a) and 3(b)). - According to the
aforementioned papermaking strainer 4, the paper material can be disintegrated by holding the paper material inside theperipheral walls 6. Also, the paper material collides with theperipheral Walls 6 so as to cause a turbulent flow near theperipheral walls 6. - Namely, even if the paper material has a high raw material concentration, the paper material can be easily disintegrated by a baffling effect caused by the
peripheral walls 6. - Accordingly, the high raw material concentration can pass through, and a passing quantity (a throughput) can increase.
- Namely, a unit throughput increases, and a power source unit becomes excellent, so that an energy-saving effect can be expected.
- The raw material is disintegrated by the peripheral walls more than a papermaking strainer with a conventional technology, so that a diameter of the
strainer hole 42 can be reduced. - As a result, when the raw material passes through the
strainer hole 42, impurities such as refuse and the like contained in the raw material can be removed more so as to improve a fine selection effect of thepapermaking strainer 4. - In a case wherein the same quantity of throughput as the conventional technology is processed, a rotation frequency of the
rotor 3 and the like can slow down, so that the energy-saving effect can be expected. - Also, for a portion wherein the rotation becomes slower, a life of a rotary cutter of the
rotor 3 and the like can be prolonged so as to reduce an economical cost of a user. - A plurality of
peripheral walls 6 is provided in thepapermaking strainer 4, and additionally, a peripheral length of the narrowperipheral wall 6 is formed long so as to increase a crossing length relative to therotor 3 more than the conventional technology. - Also, the
peripheral wall 6 is formed finely, so that a crossing frequency relative to therotor 3 can increase. Accordingly, a disintegration property can improve more than the conventional technology. - Also, for a portion wherein the
peripheral wall 6 can be formed with a narrow width (for example, a width of theperipheral wall 6 is smaller than a diameter of thepapermaking strainer 4 in a plan view), a manufacturing cost of thepapermaking strainer 4 can be reduced as well. - Also, the paper material can be cut by forming a sharp edge portion or a right-angled corner portion (see
FIGS. 2( a) and 2(b)) in a cross-sectional shape crossing in a longitudinal direction of theperipheral wall 6. - The
peripheral wall 6 may be formed by a material having a hardness softer than or equal to that of thestrainer 41; however, it is preferable to form the plurality ofperipheral walls 6 by a material having a hardness harder than that of the strainer 41 (for example, tungsten carbide). Theperipheral wall 6 is formed by the material having the hardness harder than that of thestrainer 41 so as to prevent damage by the paper material sent out by therotor 3. - For example, as shown in
FIGS. 3( a) and 3(b), theperipheral wall 6 is annularly formed in a plan view, and on the surface of thestrainer 41, the plurality of strainer holes 42 is formed not only inside theperipheral wall 6, but also outside theperipheral wall 6. - As a result, many strainer holes 42 can be provided, and the turbulent flow is generated not only inside the
peripheral wall 6, but also outside theperipheral wall 6. Namely, a turbulent flow area increases so as to accelerate a disintegration of the paper material further. - Incidentally, the present embodiment disclosed the peripheral wall formed in a circle (see
FIGS. 3( a) and 3(b)) in the plan view; however, the peripheral wall of the present invention, not being limited to the circle, may be formed in an oval or a rectangular shape. Also, as shown inFIGS. 4( a) and 4(b), theperipheral wall 6 may be formed by surrounding the peripheries of the strainer holes 42 with a linear shape. - Also, the width of the
peripheral wall 6 is narrower than the peripheral length of theperipheral wall 6. The width of theperipheral wall 6 has an appropriate value, and for example, the width of theperipheral wall 6 is preferably between 0.5 mm and 10 mm, and more preferably around 2 mm. - Incidentally, the width of the
peripheral wall 6 is smaller than the diameter of the strainer hole 42 (seeFIGS. 3( a) and 3(b),FIGS. 4( a) and 4(b), andFIG. 5) ; however, in the present invention, it is not limited to the above, and as shown inFIG. 6 , the width of theperipheral wall 6 may be larger than the diameter of thestrainer hole 42. - Also, the plurality of
peripheral walls 6 is formed, so that the paper material collides with theperipheral walls 6 so as to cause turbulent flows between adjacentperipheral walls 6 so as to accelerate the disintegration of the paper material further. - In the aforementioned embodiment, the plurality of strainer holes 42 surrounded by the
peripheral walls 6 is provided (seeFIGS. 3( a) and 3(b),FIGS. 4( a) and 4(b), andFIG. 6) ; however, in the present invention, it is not limited to the above, and as shown inFIG. 5 , the periphery of onestrainer hole 42 may be surrounded by theperipheral walls 6. - The
aforementioned papermaking strainer 4 can be manufactured in the following manner. - The plurality of strainer holes 42 is bored on the surface of the strainer (for example, stainless cast steel) 4 (a boring process).
- After the boring process, a material having a hardness harder than that of the strainer 4 (for example, tungsten carbide) is attached (an attachment is, for example, build-up welding) to the surface of the
strainer 4 around thestrainer hole 42 to form the plurality of peripheral walls 6 (a peripheral-wall forming process) so as to manufacture thepapermaking strainer 4. - According to the aforementioned manufacturing method of the papermaking strainer, the
peripheral wall 6 provided around thestrainer hole 42 is formed by the material having the hardness harder than that of thestrainer 4 so as to prevent the damage by the paper material sent out by therotor 3. Also, the turbulent flow is generated near theperipheral wall 6 so as to accelerate the disintegration of the paper material. Also, for the portion wherein theperipheral wall 6 can be formed with the narrow width, the manufacturing cost of thepapermaking strainer 4 can be reduced as well. - In the aforementioned manufacturing method of the papermaking strainer, after the boring process, the peripheral-wall forming process is carried out; however, in the present invention, even if the boring process is carried out after the peripheral-wall forming process, the aforementioned same effect can be obtained.
- Namely, on the surface of the strainer (for example, stainless cast steel) 41, the material (for example, tungsten carbide) having the hardness harder than that of the strainer is attached (the attachment is, for example, the build-up welding) to the surface of the
strainer 41 to form the plurality ofperipheral walls 6 having the narrow width (the peripheral-wall forming process). - After the peripheral-wall forming process, a singular or plurality of strainer holes 42 is bored (the boring process) on an inward side of the
peripheral wall 6 by avoiding theperipheral walls 6 on astrainer 41 face so as to manufacture thepapermaking strainer 4. - Incidentally, in the present embodiment, a case wherein the
papermaking strainer 4 is adopted to the pulper has been explained; however, thepapermaking strainer 4 of the present invention is not limited to the above, and can be applied to a foreign material separation apparatus for papermaking such as a screen and the like for processing the papermaking raw material including a not-yet-disintegrated piece and a foreign material (a metal piece, a stone, and a plastic piece) to obtain a finely selected useful fiber. - The foreign material separation apparatus for papermaking provides a flat-plate-shaped or cylindrical separator including a plurality of holes in proximity to the rotating rotary member, and separates the paper material passing through the holes from a foreign material which does not pass through. In the aforementioned embodiment, the rotary member is, for example, the
rotor 3; the flat-plate-like separator is, for example, thestrainer 41; and the cylindrical separator is, for example, ascreen 2 having a cylindrical shape in Japanese Patent No. 4909693. - In a case wherein the
peripheral wall 6 having the narrow width in the same manner as above is formed around the plurality of holes of the separator, and a plurality ofperipheral walls 6 having the narrow width is formed by a material having a hardness harder than that of the separator in the same manner as above, and the peripheral walls having the narrow width are linearly formed, the width of the peripheral wall is thinner than the length of the periphery of the peripheral wall, or in a case wherein the peripheral wall having the narrow width is formed in an approximately annular shape, the width of the peripheral wall may be thinner than a length in a longitudinal direction of the approximately annular shape of the peripheral wall. - Even in the aforementioned foreign material separation apparatus for papermaking, the paper material can be disintegrated by holding the paper material inside the peripheral wall. Also, the plurality of holes is provided on a surface of the separator facing the rotor, and the plurality of peripheral walls surrounding the peripheries of the holes is formed so as to increase crossing lengths between the rotor and the peripheral walls more than the conventional technology. Also, the peripheral walls are formed finely so as to increase the crossing frequencies relative to the rotor so as to improve the disintegration property more than the conventional technology.
- In the aforementioned embodiment, there is formed a singular or plurality of
peripheral walls 6 surrounding the peripheries of the strainer holes 42; however, in the present invention, it is not limited to the above, and there may be formed a singular or plurality of peripheralconcaved groove portions 6′ surrounding the peripheries of the strainer holes 42 with concaved grooves. - Namely, in
FIG. 8 , the reference numeral 1 represents the pulper which disintegrates the papermaking raw material (hereinafter referred to as the “paper material”) such as the used paper and the like, and the pulper 1 causes the vortex flow in the water by therotor 3 rotating inside thetank 2, and by that action thereof, disintegrates the paper material. - The useful fiber in the disintegrated papermaking raw material passes through the
papermaking strainer 4 provided in proximity to therotor 3, and is guided to the outside of thetank 2 from the outlet 5. - Namely, the
papermaking strainer 4 is disposed in proximity to therotating rotor 3, and sieves the disintegrated paper material. - As shown in
FIGS. 9( a) to 9(d), on the surface of thestrainer 41 facing therotor 3, there is provided the plurality of strainer holes 42. Thestrainer 41 is formed by, for example, stainless cast steel, and there are formed the peripheralconcaved groove portions 6′ surrounding the peripheries of the strainer holes 42 with the concaved grooves (seeFIGS. 9( a) to 9(d)). - According to the
aforementioned papermaking strainer 4, when therotor 3 crosses the peripheralconcaved groove portions 6′, turbulent flows are generated near the peripheralconcaved groove portions 6′, and the disintegration of the paper material can be accelerated by many turbulent flows. Also, the plurality of strainer holes 42 is provided on the surface of thestrainer 41 facing therotor 3, and there is formed the plurality of peripheralconcaved groove portions 6′ surrounding the peripheries of the strainer holes 42 with the concaved grooves so as to increase crossing lengths between therotor 3 and the peripheralconcaved groove portions 6′ more than the conventional technology. Also, the peripheralconcaved groove portions 6′ are formed finely so as to increase the crossing frequencies relative to therotor 3, and improve the disintegration property more than the conventional technology. - Namely, even if the paper material has the high raw material concentration, the paper material can be easily disintegrated by a baffling effect caused by the peripheral
concaved groove portions 6′. - Accordingly, the high raw material concentration can pass through so as to increase the passing quantity (the throughput).
- Namely, the unit throughput increases, and the power source unit becomes excellent, so that the energy-saving effect can be expected.
- The raw material is disintegrated by the peripheral
concaved groove portions 6′ more than the conventional technology, so that the diameter of thestrainer hole 42 can be reduced. - As a result, when the raw material passes through the
strainer hole 42, the impurities such as the refuse and the like contained in the raw material can be removed more so as to improve the fine selection effect of thepapermaking strainer 4. - In the case wherein the same quantity of the throughput as that in the conventional technology is processed, the rotation frequency of the
rotor 3 and the like can slow down, so that the energy-saving effect can be expected. - Also, for the portion wherein the rotation becomes slower, the life of the rotary cutter of the
rotor 3 and the like can be prolonged so as to reduce the economical cost of a user. - The plurality of peripheral
concaved groove portions 6′ is provided in thepapermaking strainer 4, and additionally, the peripheral length of the narrow peripheralconcaved groove portions 6′ is formed long so as to increase the crossing lengths relative to therotor 3 more than those in the conventional technology. - Also, the peripheral
concaved groove portion 6′ is formed finely, so that the crossing frequencies relative to therotor 3 can increase. Accordingly, the disintegration property can improve more than that in the conventional technology. - Also, for a portion wherein the peripheral
concaved groove portion 6′ can be formed with the narrow width (for example, a width of the peripheralconcaved groove portion 6′ is formed to be smaller than the diameter of thepapermaking strainer 4 in a plan view), the manufacturing cost of thepapermaking strainer 4 can be reduced as well. - Also, the paper material can be cut by forming the sharp edge portion or the right-angled corner portion (see
FIGS. 2( a) and 2(b)) in a cross-sectional shape crossing in a longitudinal direction of the peripheralconcaved groove portion 6′. - As shown in
FIGS. 10( a) and 10(b), for example, the peripheralconcaved groove portion 6′ is annularly formed in a plan view, and on the surface of thestrainer 41, the plurality of strainer holes 42 is formed not only inside the peripheralconcaved groove portion 6′, but also outside the peripheralconcaved groove portion 6′. - As a result, many strainer holes 42 can be provided, and the turbulent flow is generated not only inside the peripheral
concaved groove portions 6′, but also outside the peripheralconcaved groove portions 6′. Namely, the turbulent flow area increases, and the disintegration of the paper material can be accelerated further. - Incidentally, in the present embodiment, there is used the circle (see
FIGS. 9( a) to 9(d)) in the plan view; however, in the present invention, it is not limited to the circle, and there may be the oval or the rectangular shape. Also, as shown inFIGS. 11( a) and 11(b), the peripheralconcaved groove portions 6′ may be formed by surrounding the peripheries of the strainer holes 42 with linear concaved grooves. - Also, the width crossing in the longitudinal direction of the groove of the peripheral
concaved groove portion 6′ is thinner than the peripheral length of the peripheralconcaved groove portion 6′. The width of the peripheralconcaved groove portion 6′ has an appropriate value, and for example, the width of the peripheralconcaved groove portion 6′ is preferably between 0.5 mm and 10 mm, and more preferably around 2 mm. - Incidentally, the width of the peripheral
concaved groove portion 6′ is smaller than the diameter of the strainer hole 42 (seeFIGS. 9( a) to 9(d),FIGS. 11( a) and 11(b), andFIG. 12) ; however, in the present invention, it is not limited to the above, and as shown inFIG. 13 , the width of the peripheralconcaved groove portion 6′ may be larger than the diameter of thestrainer hole 42. - Also, the plurality of peripheral
concaved groove portions 6′ is formed so as to cause the turbulent flows near the peripheralconcaved groove portions 6′, and accelerate the disintegration of the paper material further. - Incidentally, in the present embodiment (
FIG. 8 toFIG. 13 ), the case wherein thepapermaking strainer 4 is adopted to the pulper has been explained; however, thepapermaking strainer 4 of the present invention is not limited to the above, and can be applied to the foreign material separation apparatus for papermaking such as the screen and the like for processing the papermaking raw material including the not-yet-disintegrated piece and the foreign material (the metal piece, the stone, and the plastic piece) to obtain the finely selected useful fiber. - The foreign material separation apparatus for papermaking includes the flat-plate-shaped or cylindrical separator including the plurality of holes in proximity to the rotating rotary member, and separates the paper material passing through the holes from the foreign material which does not pass through. In the aforementioned embodiment, the rotary member is, for example, the
rotor 3; the flat-plate-like separator is, for example, thestrainer 41; and the cylindrical separator is, for example, thescreen 2 having the cylindrical shape in the Japanese Patent No. 4909693. - In a case wherein the peripheral
concaved groove portions 6′ having the narrow width in the same manner as above are formed around the plurality of holes of the separator, and the peripheralconcaved groove portions 6′ having the narrow width are linearly formed, the width of the peripheral concaved groove portion is thinner than the length of the periphery of the peripheral concaved groove portion, or in a case wherein the peripheral concaved groove portion having the narrow width is formed in the approximately annular shape, the width of the peripheral concaved groove portion may be thinner than the length in the longitudinal direction of the approximately annular shape of the peripheral concaved groove portion. - Even in the aforementioned foreign material separation apparatus for papermaking, when the rotor crosses the peripheral concaved groove portions, the turbulent flow is generated, and the disintegration of the paper material can be accelerated by the many turbulent flows. Also, the plurality of holes is provided on the surface of the separator facing the rotor, and there is formed the plurality of peripheral concaved groove portions surrounding the peripheries of the holes with the concaved grooves so as to increase the crossing lengths between the rotor and the peripheral concaved groove portions more than the conventional technology. Also, the peripheral concaved groove portions are formed finely so as to increase the crossing frequencies relative to the rotor, and improve the disintegration property more than the conventional technology.
- While the invention has been explained with reference to the specific embodiments of the invention, the explanation is illustrative and the invention is limited only by the appended claims.
Claims (7)
1. A papermaking strainer disposed in proximity to a rotating rotor, for sieving a disintegrated paper material, comprising:
a strainer adapted to be disposed adjacent to the rotor, and having a plurality of strainer holes passing therethrough; and
a plurality of peripheral walls protruding from a surface of the strainer to surround the plurality of strainer holes, or a plurality of peripheral concaved groove portions concaved inwardly from the surface of the strainer to surround the plurality of strainer holes.
2. A papermaking strainer according to claim 1 , wherein each peripheral wall of the plurality of peripheral walls or each peripheral concaved groove portion of the plurality of peripheral concaved groove portions surrounds a periphery of each strainer hole or some strainer holes of the plurality of strainer holes.
3. A papermaking strainer according to claim 1 , wherein the plurality of peripheral walls or the plurality of peripheral concaved groove portions has an annular shape, and
the plurality of strainer holes is formed not only inside the peripheral walls or the peripheral concaved groove portions but outside the peripheral walls or the peripheral concaved groove portions.
4. A foreign material separation apparatus for papermaking, comprising:
a separator adapted to be disposed adjacent to a rotor, and having a plurality of holes for separating a paper material passing through the plurality of holes from a foreign material not passing through the plurality of holes; and
a plurality of peripheral walls protruding from a surface of the separator to surround the holes of the separator; or a plurality of peripheral concaved groove portions concaved from the surface of the separator to surround the holes of the separator.
5. A foreign material separation apparatus for papermaking according to claim 4 , wherein the plurality of peripheral walls is formed from a material having a hardness greater than that of the separator,
each peripheral wall of the plurality of peripheral walls surrounds a periphery of each hole or some holes of the plurality of holes, and
the plurality of peripheral walls is formed.
6. A manufacturing method of a papermaking strainer, comprising:
a boring step for boring a plurality of strainer holes in a strainer; and
a peripheral-wall forming step, after the boring step, for forming a plurality of peripheral walls protruding from a surface of the strainer to surround at least one periphery of the plurality of strainer holes, wherein the plurality of peripheral walls is formed from a material having a hardness greater than that of the strainer around the strainer holes.
7. A manufacturing method of a papermaking strainer, comprising:
a peripheral-wall forming step for forming a plurality of peripheral walls protruding from a surface of a strainer wherein the plurality of peripheral walls is formed from a material having a hardness greater than that of the strainer; and
a boring step, after the peripheral-wall forming step, for boring at least one strainer hole in the strainer inside the plurality of peripheral walls while avoiding boring the peripheral walls on the surface of the strainer.
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JP2014160063 | 2014-08-06 | ||
JP2014-160063 | 2014-08-06 | ||
JP2014-236091 | 2014-11-21 | ||
JP2014236091A JP6460741B2 (en) | 2014-08-06 | 2014-11-21 | Papermaking strainer and papermaking foreign matter separating device |
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US20160040357A1 true US20160040357A1 (en) | 2016-02-11 |
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US14/739,673 Abandoned US20160040357A1 (en) | 2014-08-06 | 2015-06-15 | Papermaking strainer, foreign material separation apparatus for papermaking, and manufacturing method of papermaking strainer |
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CN111424450B (en) * | 2020-04-10 | 2022-06-17 | 郑州磊展科技造纸机械有限公司 | High-concentration hydraulic pulper with sieve plate |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108525844A (en) * | 2018-04-24 | 2018-09-14 | 江苏路求科技服务有限公司 | A kind of screening plant of quartz sand |
CN112870785A (en) * | 2021-01-14 | 2021-06-01 | 黄香手 | Livestock-raising sewage treatment plant |
Also Published As
Publication number | Publication date |
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JP6460741B2 (en) | 2019-01-30 |
JP2016037693A (en) | 2016-03-22 |
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