|Publication number||US2235654 A|
|Publication date||Mar 18, 1941|
|Filing date||Dec 31, 1937|
|Priority date||Dec 31, 1937|
|Publication number||US 2235654 A, US 2235654A, US-A-2235654, US2235654 A, US2235654A|
|Inventors||Steers William F|
|Original Assignee||Rca Corp|
|Export Citation||BiBTeX, EndNote, RefMan|
|Referenced by (11), Classifications (7)|
|External Links: USPTO, USPTO Assignment, Espacenet|
March 18, 1941. w. F. STEERS SOUNb TRANSDUCER Filed Dec. 51, 1937 CHROM/UM PLfl TED Patented Mar. 18, 1941 PATENT OFFICE SOUND TRANSDUCER William F. Steers, Maplewood, N. J., assignor to Radio Corporation of America, a corporation of Delaware Application December 31, 1937, Serial No. 182,665
4 Claims. (01. 179-1155) My invention relates to sound transducers, and more particularly to electromagnetic loudspeakers of the dynamic or moving coil type.
One object of my invention is to provide a 5 simplified and improved centering structure for moving coils in dynamic speakers or microphones.
Another object of my invention is to provide an inexpensive, simplified and improved dust filter for a sound transducer of the dynamic type for the purpose of preventing foreign particles entering the air gap.
A still further object of my invention is to provide, in a dynamic loudspeaker, a novel combination of dust filter and centering means for the moving voice coil.
Another object of my invention is to produce in a dynamic loudspeaker a voice coil centering means of the sliding type that is characterized by noiseless operation and a minimum of friction.
- In accordance with the present invention, the
moving coil in a dynamic speaker is centered in the magnetic air-gap by means of a layer of soft nap that is secured to the moving coil structure and adapted to slide with the structure along smooth or polished pole faces.
This arrangement does away with the conventional flexible centering'spider and the accom panying assembly and adjusting difiiculties. Further advantages reside in dustproofing, noiseless operation, reduction in friction, simplicity, low cost, and reduction in a tendency to warping.
I am aware of other attempts to produce an arrangement broadly similar to mine. An European loudspeaker employed a centering slide of nap material secured directly to the inner pole piece and arranged to slide along the moving surface of the voice coil structure, Tests of this speaker showed that there resulted considerable high pitched noise from scraping action or friction between the contact surface of the moving coil structure and the fabric. Reference is made to the following prior patents-Decaux 1,715,057, May 28, 1929, and Vermulen et a1. 2,006,847, July 2, 1935. r
In my improved arrangement; Iovercome the above mentioned difiiculties by securing the sliding fabric directly to the surface of the moving coil structure and providing highly polished pole pieces for the fabric to slide along. Since the sliding contact is between the pole surfaces and the fabric, and in view of thepolished inherently poor sound conducting nature of the surfaces and the nature of the fabric,1the operation is substantially noiseless and with negligible friction.
The basic idea of my invention is also adapted to other uses as will be set forth more clearly in the following specification and claims. More specific objects and uses of the invention will also become apparent upon reading the specification and claims.
My invention is illustrated in some of its embodiments in the accompanying drawing in which Figure 1 is a view in side elevation and partly in section of a dynamic speaker disclosed in my copending application Serial No. 82,579, filed May 29, 1936, entitled Electromagnetic transducers, but embodying my improved centering means in place of the conventional one shown in said application,
Figure 2 is a fragmentary view in side eleva- 15 tion and partly in section of a modification or another use of my invention as applied to a double voice coil speaker disclosed in patents of Ringel 2,007,747 and Olson 2,007,748,
Figures 3 and 4 are fragmentary views, partly 20 in section, of modifications of my invention.
Referring to Fig. 1, the eleetro-dynamic loudspeaker comprises a magnetic field structure formed by a U-shape yoke I of magnetically permeable material, such as iron or mild steel, 25 an inner pole formed of similar material and including a core base 3 and a separate pole piece or core end 5, also of similar material, the core 3 and end 5 being fastened in place on the yoke I as by means of a bolt 1 that extends axially 30 through a bore in the core 3 and end 5. An annular pole piece or yoke plate 9 is secured to the ends of yoke I by suitable means such as resistance welding, shown at II. The plate is provided with a circular opening l3, and forms with 35 the inner pole piece 5 a magnetic air gap in which a voice coil I5 and form [2, referred to as voice coil structure, secured to the small end of a frusto-conical diaphragm IB is adapted to vibrate in an axial direction. A spacing or cen- 40 tering ring [1, of non-magnetic material, such as brass, is secured to the yoke plate, as by welding or other known method, and serves to accurately space thepole piece 5 and yoke plate opening [3 to form a uniform magnetic gap. 45
The yoke plate is attached to the yoke by means of the interposition of the small end 19 of a diaphragm housing or dish-pan adapted to flexibly support the base of the diaphragm IS, a portion only of which has been shown. 5
A field coil 23 is shown around the inner pole for supplying the operating flux for the magnetic circuit of the speaker. This coil consists of many turns of small wire through which flows a uni-directional current derived ordinarily from 55 a rectified alternating current, and containing fluctuations or unfiltered pulsations. This is particularly the case when the field is used as a filter choke in a power supply as disclosed by Rice and Kellogg Patent 1,728,879.
During manufacture the cone housing I9, yoke plate 9, and yoke l are fastened together by a single operation resistance welding process: Projeotions which are embossed into the cone housing between adjacent surfaces of the yoke and yoke plate, melt and solidify in union with the two magnet parts as a current and pressure is applied between the yoke plate and yoke. Hum neutralizing elements 2'! and 29 are assembled over the outside of the core end centering ring H; the field coil 23, core 3 and resilient clamping washer 24 are pressed, as a single unit, into the yoke laterally from either open side of the yoke; the core end 5 is dropped into place, being centralized by the centering ring I! to create a uniform air-gap with opening E3; the insertion of the core assembly bolt 7 through a hole in the yoke and through the central bore in the two core portions, and locking together with a nut 8, completes the magnet assembly. It will be noted that this process may be easily reversed Y and the assembly repeated by the service man if occasion arises where the field coil needs to be replaced.
A neutralizing coil 21, of about twenty-five turns, is connected in series with the voice coil 15 of about fifty turns, on the center core, and the coils are arranged in phase opposing relation for the purpose of bucking induced hum rising from the fluctuating or unfiltered currents in the field coil.
A shading ring 29 of proper dimensions and of low resistance material, such as copper, is positioned between the field coil of the electrodynamic speaker and the neutralizing coil for improving the action of the neutralizing coil at low frequencies and eliminating high frequency hum components in accordance with my invention, as disclosed and claimed in application Serial No. 82,579, filed May 29, 1936.
According to my present invention, the voice coil structure is centered, or centrally supported, in the air-gap by providing a smooth sliding contact surface area between the cell structure and the pole structure. Specifically, the inner cylindrical surface of the coil form [2 is treated by applying an adhesive substance, e. g. shellac, varnish, lacquer, rubber cement or glue, and a soft nap 25 of fibre particles. This may be sprayed on the paper, or other material, constituting the coil form blank before winding the coil thereon. This nap may be applied to the entire inner surface of the form or only to sections thereof as may be illustrated by Fig. 2. Various materials may be used for the nap, e. g., a pile fabric such as velvet, illustrated in Fig. 4. For the purpose of keeping a small efficient air-gap, it is desirable that the nap be thin, the thickness being exaggerated in the drawing. In fact this invention makes it possible to employ a smaller air-gap than is possible with the usual spider centering means.
The pole pieces are conventional in design except that the core end or inner pole piece 5 is provided with a smooth glass-like surface that may be formed by a coating of smooth durable material such as chromium plating, or a highly polished finish. It is desirable that the core end extend beyond the level of the outer pole piece, or plate 9, and the voice coil form to provide adequate guiding action during large excursions of the voice coil for loud signals. Reference is made to Fig. 3 for this arrangement. However, in Fig. 1, the core end is more limited in length and the edges are rounded off to prevent catching the surface of the nap during large movements of the coil.
Referring to Fig. 2 my invention is shown in connection with double voice coil structures, a separate guiding structure 25 being shown for each of the two sections of the coil form that are joined by a flexible compliance in accordance with the teachings of Ringel and Olson patents above mentioned. Coil structures of this type are longer, heavier and more difficult of centering support than the ordinary types, and my guiding structure is particularly useful for centering.
Referring to Fig. 3, the outer surface of the coil structure is provided with a nap sliding means25', forming with the air-gap surface of the outer pole plate a contact area. This may be used instead of the nap means on the inner surface of the coil structure, if desired, although I have shown both in combination here for a particular reason, namely to prevent dust or other foreign particles from entering the air-gap. Dust caps, outer and inner, of the type heretofore in general use, have been rather expensive and have added to assembly difficulties. My arrangement not only performs centering but also dust excluding functions. For this purpose, a nap in the form of pile fabric such as velvet has particular utility, and Fig. 4 may serve to illustrate this arrangement. Different material may be used for the nap on the outside of the coil structure, e. g. pile fabric, while using deposited nap on the inside surface of the coil structure.
Another advantage in the use of pile fabric is that static friction is reduced since the fibers stand on the pole surfaces on end and flex at the beginning of a movement. As the movement grows sliding occurs. In Fig. 3 the cylindrical inner surface of the outer pole piece is also highly polished, or chromium plate, and the edges are preferably rounded. It is desirable that the nap or fabric be previously treated with waterproofing material.
In Fig. 3 the core end or extension 6 (A) is preferably of non-magnetic material such as brass. The cylindrical surface of (A) 6 is of chromium plated or finished same as core end 5.
Outside diameters of (A) 6 and 5 should be the same and the edges of the contact surfaces should coincide perfectly at the point (B) of contact. By using non-magnetic material for the extension of core 5, the front leakage magnetic flux is reduced to a minimum and the sensitivity or/and efiiciency of the speaker is not reduced by the extended core.
Although the invention as described above has been shown embodied in certain forms it is to be understood that other equivalent forms are contemplated and the invention is to be limited only by the scope of the appended claims.
I claim as my invention:
1. In an electromagnetic transducer, pole structure defining an air gap and provided with a polished surface, a sound translating coil structure operatively disposed for longitudinal vibration in said air gap, centering means having poor sound conduction characteristics secured to a surface area of said coil structure within said air gap and slidably engaging said polished surface of said pole structure for movement over said surface during vibration, whereby a sliding surface contact area exists only between said means and said" pole structure.
2. The invention as set forth in claim 1 wherein said polished surface comprises chromium plating.
3. In a dynamic loudspeaker, inner and outer pole piece structure defining a magnetic air gap, a voice coil structure operatively disposed in said air gap for longitudinal vibration, a layer of nap material having poor sound conducting characteristics secured to the inner surface of said coil structure and arranged to slidably engage a smooth surface of said pole structure within said gap during said vibration, for centering said coil structure in said gap, said smooth surface being formed by a metal plating for reducing friction.
4. In a dynamic loudspeaker, a field structure comprising an inner cylindrical removable pole piece and an outer pole piece defining a magnetic air gap, a cylindrical voice coil structure disposed in said gap for longitudinal vibration, a dia-- phragm attached to said coil, means for centering and guiding said coil comprising a nap surface on said coil structure located in said gap, and a polished surface on said inner pole piece within said gap arranged to form with said nap surface during said vibration a sliding contact surface, said means being substantially a non-conductor of noise from said contact surface to said diaphragm.
WILLIAM F. STEERS.
|Citing Patent||Filing date||Publication date||Applicant||Title|
|US2645684 *||Jun 30, 1948||Jul 14, 1953||Rca Corp||Noise discriminating system|
|US2922849 *||Oct 23, 1956||Jan 26, 1960||Fukuin Denki Kabushiki Kaisha||Compound electric speaker|
|US3033945 *||May 1, 1959||May 8, 1962||Ar Inc||Voice coil and diaphragm support for high frequency loud-speaker|
|US3983337 *||Jun 21, 1973||Sep 28, 1976||Babbco, Ltd.||Broad-band acoustic speaker|
|US4115667 *||Mar 22, 1976||Sep 19, 1978||Babbco, Ltd.||Loudspeaker voice coil bearing|
|US7729503 *||Jul 28, 2006||Jun 1, 2010||Acoustic Design, Inc.||Armored voice coil assembly for use in high power loudspeaker applications|
|US9143866 *||Jul 12, 2012||Sep 22, 2015||Strata Audio LLC||Voice coil former stiffener|
|US20070025586 *||Jul 28, 2006||Feb 1, 2007||Young Larry J||Armored voice coil assembly for use in high power loudspeaker applications|
|US20130016872 *||Jul 12, 2012||Jan 17, 2013||Strata Audio LLC||Voice Coil Former Stiffener|
|DE921874C *||May 12, 1949||Dec 30, 1954||Magnetfab Gewerksch Windhorst||Magnetsystem fuer dynamische Lautsprecher|
|WO1997018688A1 *||Oct 3, 1996||May 22, 1997||Granger Frederic||Central or circumferential suspension for the moving assembly of a moving-coil loudspeaker|
|U.S. Classification||381/403, 381/407, 381/406|
|International Classification||H04R9/04, H04R9/00|